Illustrated Parts Manual Model 6036 S/N 14833 & Before P/N - 8990150 Revised February 11, 2005
EFFECTIVITY PAGE November, 1997 - 004 - Revised Manual February 11, 2005 - E - Replaced all Branding with JLG.
EFFECTIVITY PAGE 6036
Table of Contents Page SECTION 1 — MAIN FRAME AND GUARDS Main Frame ................................................................. 1.1 Hood and Guards ........................................................ 1.2 SECTION 2 — OPERATOR’S CAB AND CONTROLS Operator’s Cab — Open ............................................. 2.1 Operator’s Cab — Closed (Optional) .......................... 2.2 Cab Door ..................................................................... 2.3 Operator’s Seat ....................
Table of Contents (Cont.) Page Page SECTION 5 — HYDRAULIC CIRCUITS SECTION 6 — HYDRAULIC COMPONENTS Power Steering Circuit (S/N 8F0235 and Before) ..................................... 5.1 (S/N 8G0236 thru S/N 9B0499) ........................... 5.1.1 (S/N 9B0500 and After) ....................................... 5.1.2 Main Control Valve Circuit (S/N 9B0499 and Before) .................................... 5.2 (S/N 9B0500 thru 0E1179 w/Electronic Controlled Joystick) .....................................
Table of Contents (Cont.) Page Page SECTION 9 — BOOM AND ATTACHMENTS Outer Boom (S/N 9B0499 and Before) .................................... 9.1 (S/N 9B0500 and After) ....................................... 9.1.1 Intermediate Boom ...................................................... 9.2 Inner Boom .............................................................. 9.3 Quick Attach .............................................................. 9.4 Carriage 48" ................................................
MAIN FRAME 16 15 17 14 19 4 13 10 12 18 11 3 29 2 1 5 32 1 5 5 21 5 5 6 21 6 23 28 5 23 5* 33 30 31 34 22 24 20 5 25 26 5 9 22 7 27 7 Kit 8 7 35 PF0791 36 Kit 7 ITEM 5* CONDUIT IS USED ONLY WITH 4-WHEEL BRAKE MACHINES. PA0015 1.
MAIN FRAME Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part Number Qty. 8642224 7081571 7081601 Consult Factory 8221020-0600 8221011-0600 8310093 8040229 8040250 8040228 8040232 8040241 8040251 7084911 8305017 7081551 7081561 8642207 8303731 8642207 7081541 8307010 8065637 8065636 8305643 8303655 7096062 6 2 1 1 AR AR AR 1 1 1 1 1 1 AR 4 1 2 2 4 2 1 4 2 2 2 2 2 Description Ring, Snap, 2.0 Dia Pin, Hoist Cylinder Pin, Slave Cylinder Frame Weldment Conduit,1 ID x 5 Ft.
HOODS AND GUARDS 3A 4 3 5 6 2 11 10 7 14 8 10 9 1 21 13 12 23 15 11 24 8 8 7 7 20 10 16 10 19 10 24 18 17 COVER NOT AVAILABLE. ORDER ITEM 17 & 18 ABOVE. 22 3 EARLY MACHINES 1.
HOODS AND GUARDS Item No. Part Number Qty.
OPERATOR'S CAB - OPEN TORQUE TO 50 LB-FT (67,8 Nm) TORQUE TO 13-16 LB-FT (17,6-21,7 Nm) 12 5 3 4 FRAME 15 14 18 9 TORQUE TO 210 LB-FT (284,8 Nm) 2 PLACES 17 16 37 36 13 1 35 31 25 10 2 24 26 32 34 11 40 26 33 6 33 3 20 2 7 21 8 19 TORQUE TO 515 LB-FT (698,3 Nm) 2 PLACES 30 38 14 43 27 28 29 22 23 42 39 14 38 41 PA1870 2.
OPERATOR'S CAB - OPEN Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 Part Number Qty.
OPERATOR'S CAB - CLOSED (OPTIONAL) 41 47 43 48 46 44 5 15 42 16 49 17 18 45 4 18 38 13 33 16 14 12 24 20 34 36 19 34 35 19 7 37 20 32 27 6 31 50 35 24 4 26 39 30 20 1 2 25 28 22 24 29 9 10 11 8 40 3 23 21 Kit 51 CAB DOOR See Page 2.3 PF0791 52 Kit PH0480 2.
OPERATOR'S CAB - CLOSED (OPTIONAL) Item No. Part Number Qty. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 See Page 2.
CAB DOOR 8 7 8 9 3 2 4 5 10 15 27 26 6 16 30 36 17 35 11 12 13 14 31 21 29 28 32 1 PF0810 23 19 25 34 24 23 33 18 20 22 PH0550 2.
CAB DOOR Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number 8346008 8346013 8033844 8033845 8033843 8033842 8033841 8034544 8034545 8034546 8034547 8034548 8033846 8033847 8033848 8033849 8033850 8033851 8033852 8033853 8033854 8033855 8033856 8033857 8033858 8033859 8033860 8033861 8585135 8585134 8033862 8033863 8033864 8033865 8033866 8033867 8033868 8033869 6036 Revised 11/97 Qty.
OPERATOR'S SEAT 1 2 6 20 19 7 13 9 12 5 8 11 4 18 10 13 12 13 3 15 16 14 17 PA0064 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 2.4 Part Number Qty.
CONTROL CONSOLE 21 Kit PF0791 2 1 3 11 9 4 5 6 8 0900 13 11 10 7 17 12 14 15 16 20 19 19A 18 PA0073 Item No. 1 2 3 4 5 6 Part Number Qty.
TRANSMISSION SHIFT CONTROLS (CLARK) 2 1 13 2A 3A 3 8 8 10 DIRECTIONAL CONTROL CONNECTION 7 9 12 7 11 5 TRANSMISSION CONTROL VALVE SPEED CONTROL CONNECTION 4 PA0084 2.
TRANSMISSION SHIFT CONTROLS (CLARK) Item No. Part Number 1 2 2A 3 3A 4 8160205 8580111 8160621 8160042 8305402 8160417 1 2 1 2 2 1 5 6 7 8 9 10 11 12 8033240 8033241 8303540 8033242 8033243 8305601 8303106 8307005 4 2 4 2 2 4 4 4 13 8032753 1 6036 Revised 9/94 Qty.
BOOM RAISE/LOWER & BOOM EXTEND/RETRACT CONTROL (CABLE CONTROL JOYSTICK) 4 MACHINE FRONT 2 3 1 BOOM RAISE/LOWER SPOOL SECTION 7 BOOM EXTEND/RETRACT SPOOL SECTION SUPPORT 5 CONTROL VALVE 9 10 6 10 9 BOOM EXTEND/RETRACT SPOOL SECTION 7 8 BOOM RAISE/LOWER SPOOL SECTION S/N 9B500 AND AFTER PA0093 2.
BOOM RAISE/LOWER & BOOM EXTEND/RETRACT CONTROL (CABLE CONTROL JOYSTICK) Item No. 1 2 3 4 5 6 7 8 9 10 Part Number 8224025 8580110 8160419 8310143 8310144 8160052 8160615 8584003 8305402 8301439 6036 Revised 9/94 Qty. 1 1 1 4 4 2 2 2 2 2 Description Joystick (Includes Items 2 and 3 ) Knob Boot Screw, Truss Hd, #10-24 x 3/4 Nut, Prop. Tee, #10-24 Cable, Control, 57" long Clamp Tie Nut, Jam,1/4-28 Clevis (w /pin) 2.
BOOM RAISE/LOWER & BOOM EXTEND/RETRACT CONTROL (ELECTRONIC CONTROL JOYSTICK w/o TLC) *2 MACHINE FRONT 7 10 20 13 12 8 18 9 17 19 11 17 *2 18 SEVEN GROUND WIRES 19 6 16 *3 14 *ITEM 1 INCLUDES ITEMS 2 THRU 5 15 *5 *4 21 15 CONTROL VALVE PA0842 2.7.
BOOM RAISE/LOWER & BOOM EXTEND/RETRACT CONTROL (ELECTRONIC CONTROL JOYSTICK w/o TLC) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Part Number 7087383 8224016 7086762 7086752 7087361 7089322 7088533 7088952 8303119 8310001 8310023 8307050 8305049 8584001 8584002 8303932 8305002 8307003 8307111 8033058 8580313 6036 Revised 9/94 Qty. 1 1 2 1 2 1 1 1 2 2 4 4 4 1 4 1 2 2 2 4 4 Description Electronic Control Joystick (Includes items 2 thru 5) Joystick, Electronic (See Page 7.
BOOM RAISE/LOWER & BOOM EXTEND/ RETRACT CONTROL (RESISTIVE ELECTRONIC JOYSTICK w/TLC) 1 2 MACHINE FRONT 43 49 1 32 47 3 48 51 50 54 42 MACHINE FRONT 41 48 N NM N HGU I GSU SJNM LUM MNM 7 TACH SENSOR NS SS 55 4 VEHICLE ATTITUDE SENSOR 28 24 25 29 32 57 53 56 26 50 25 BOOM LENGTH SENSOR BOOM ANGLE SENSOR 1 13 VEHICLE POWER CONTROL VALVE 49 52 6 39 M M& M& S& 43 40 GHD MNM MNM MNM 8 2 3 18 TO TACH SENSOR WIRE 47 1 ALARM 5 24 23 JOYSTICK DISPLAY UNIT PA0852
BOOM RAISE/LOWER & BOOM EXTEND/ RETRACT CONTROL (RESISTIVE ELECTRONIC JOYSTICK w/TLC) E 35 37 38 36 38 17 36 37 35 MACHINE FRONT 28 24 25 29 16 21 27 33 25 27 24 24 23 20 23 24 14 34 Revised 11/97 26 25 46 25 11 31 45 30 PA0852 26 26 11 9 19 12 6036 25 25 26 32 24 22 10 22 24 15 2.7.
BOOM RAISE/LOWER & BOOM EXTEND/ RETRACT CONTROL (RESISTIVE ELECTRONIC JOYSTICK w/TLC) Item No.
6036
BOOM RAISE/LOWER & BOOM EXTEND/ RETRACT CONTROL (INDUCTIVE ELECTRONIC JOYSTICK w/TLC) 35 38 37 35 35 29 CLAMP PAD HARDWARE PAGE 9.1.1 32 42 48 41 47 43 25 2 43 3 18 MN MN M MN MN MN MN S SSN 7 7A TO TACH SENSOR WIRE M M& M& S& VEHICLE POWER CONTROL VALVE VEHICLE ATTITUDE SENSOR BOOM BOOM LENGTH ANGLE SENSOR SENSOR JOYSTICK 32 1 6 28 TACH SENSOR 2.7.
BOOM RAISE/LOWER & BOOM EXTEND/ RETRACT CONTROL (INDUCTIVE ELECTRONIC JOYSTICK w/TLC) 17 CABLE 35 37 36 16 21 8 33 25 24 26 25 20 24 10 9 c 27 19 25 11 14 26 44 25 34 it K al 31 45 46 30 Revised 11/97 26 26 12 6036 25 32 23 24 53 De 27 24 23 22 22 24 15 2.7.
BOOM RAISE/LOWER & BOOM EXTEND/ RETRACT CONTROL (RESISTIVE ELECTRONIC JOYSTICK w/TLC) Item No.
6036
FRAME LEVEL & ATTACHMENT TILT CONTROL (S/N 9B0499 AND BEFORE) 5 MACHINE FRONT 6 4 2 3 1 ATTACHMENT TILT SPOOL FRAME SECTION LEVEL SPOOL SECTION 7 8 10 11 CONTROL VALVE SUPPORT 12 9 12 11 10 13 PA0103 2.
FRAME LEVEL & ATTACHMENT TILT CONTROL (S/N 9B0499 AND BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number 8224026 8580110 8160419 7098142 8303034 8310001 8307109 8303540 8160052 8160615 8305402 8301439 8584003 6036 Revised 11/97 Qty.
FRAME LEVEL & ATTACHMENT TILT CONTROL (S/N 9B0500 AND AFTER) 10 MACHINES WITH ELECTRONIC CONTROL BOOM JOYSTICK MACHINES WITH CABLE CONTROL BOOM JOYSTICK 9 2 MACHINE FRONT 11 3 2 15 1 3 16 18 14 17 12 1 18 16 15 13 A A A B B B 4 5 6 5 6 5 8 8 5 7 PA1720 2.8.
FRAME LEVEL & ATTACHMENT TILT CONTROL (S/N 9B0500 AND AFTER) Item No. 1 2 3 4 5 6 7 8 Part Number 8224026 8580110 8160419 8160060 8305005 8160617 8301443 8302470 Qty.
THROTTLE PEDAL CONTROL (PERKINS ENGINES) 1 2 1A 16 12 5 3 4 9 5 MACHINE FRONT 6 15 14 13 12 10 8 11 7 2.
THROTTLE PEDAL CONTROL (PERKINS ENGINES) Item No. Part Number 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 8162003 8033178 8303742 8307002 8305004 8160053 8160610 8305002 8307003 8303837 7077782 8301002 8305402 8307002 8302449 8301402 8700116 6036 Qty.
SERVICE BRAKE PEDAL CONTROL BRAKE VALVE 14 3 4 12 5 13 15 6 7 2 6 11 10 8 9 1 PA0126 2.
SERVICE BRAKE PEDAL CONTROL Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Number 7111203 7081031 7080891 8305410 8301210 8307104 8301410 8700120 8303742 8305004 8307002 8303534 8305405 8307005 8310170 6036 Revised 11/97 Qty.
WINDSHIELD WIPER (OPTIONAL CLOSED CAB ONLY) 13 16 15 14 1 6 9 17 2 7 3 4 5 6 8 10 11 12 PA0132 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2.11 Part Number 8866220 8866381 8033101 8033110 8307109 8033106 8866382 8866492 8033107 8033102 7112511 8033103 8866437 8305006 8033104 8033065 8033075 8303776 8307109 8033105 Qty.
CAB HEATER 2 3 4 9 5 HI LO F OF 3 8 6 16 1 7 10 CONNECT TO 10 AMP CIRCUIT BREAKER 12 11 9 14 13 15 9 PA0144 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number 8360008 8223024 8580309 8303615 7772035-0008 8221022-0600 8405007 8401012-1340 8420201 8540231 8540023 8360005 8584001 8220008 6036 Revised 9/94 Qty.
AUXILIARY HYDRAULIC CONTROL (OPTIONAL) (S/N 9B0499 AND BEFORE) 1A 7 2 1B 9 10 11 8 1 MACHINE FRONT 12 13 14 6 MAIN CONTROL VALVE 14 5 AUXILIARY SECTION 4 3 2.
AUXILIARY HYDRAULIC CONTROL (OPTIONAL) (S/N 9B0499 AND BEFORE) Item No. 1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 8160406 8580110 8160418 7085403 8160615 8305402 8301439 8160052 4105621 8303758 8305004 8307002 8307109 8305906 8303697 8307004 6036 Revised 9/94 Qty.
AUXILIARY HYDRAULIC CONTROL (OPTIONAL) (S/N 9B0500 AND AFTER) 1A 1A 5 7 8 1B 1B 12 8 7 5 9 6 9 1 6 16 17 19 18 S/N 0A0996 AND AFTER 1 13 14 15 4 MACHINE FRONT 2 10 3 AUXILIARY SECTION OF SECONDARY CONTROL VALVE 2.13.
AUXILIARY HYDRAULIC CONTROL (OPTIONAL) (S/N 9B0500 AND AFTER) Item No. Part Number 1 1A 1B 2 3 4 5 6 7 8 9 10 11 8160406 8580110 8160418 8305005 8160617 8160059 4105621 8303758 8305004 8307002 8307109 8302470 8301443 Qty.
THROTTLE PEDAL CONTROL (CUMMINS ENGINES) 1 2 1A 20 12 5 3 9 5 6 4 16 17 12 13 MACHINE FRONT 11 10 18 8 7 14 19 15 PA1162 2.
THROTTLE PEDAL CONTROL (CUMMINS ENGINES) Item No. 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number 8162003 8033178 8303742 8307002 8305004 8160053 8160610 8305002 8307003 8303837 7088522 7088141 8301002 8305402 8307109 8305624 8303705 8302449 8301402 8702146 7097882 8700116 6036 Revised 11/97 Qty.
MIRRORS 5 5A 2 3 6 S/N 0C1049 AND BEFORE 7 4 ALL MODELS 1 8 9 MACHINE FRONT S/N 0C1050 AND AFTER (ALSO FOR FENDER MOUNT MIRROR) 2.
MIRRORS Item No. Part Number Qty. 1 2 3 4 8866347 8866350 8866364 8866362 1 1 1 1 5 5A 6 7 8 7091852 8866349 8866351 8866364 8866348 1 1 1 1 1 9 8866351 1 Description Mirror Assembly, 6.5" x 10", Left Side - Flat Glass (Includes items 2 and 3) Lens, 6.5" x 10" Flat Glass Replacement Loop Assembly Mirror Assembly, 6.5" x 10" Right Side - Convex Glass (Includes items 5 thru 7) (S/N 0C1049 and before) *Kit, Mirror Head - Convex, 6.5" x 10" (Includes item 5A) Clamp Assembly Lens, 6.
CONVERTER AND TRANSMISSION HOUSINGS 4 5 6 4 7 1 14 8 3 15 22 2 19A 11 24 10 9 21 12 23 20 13 19 16 17 18 26 33 32 25 41 16 30 29 34 31 27 28 40 38 4 9 27 35 50 2 36 9 29 44 39 41 X 42 43 44 25 47 45 48 49 46 37 45 X PA1410 3.
CONVERTER AND TRANSMISSION HOUSINGS Item No.
CONVERTER GROUP (CLARK MODEL 12.2 HR18306-42 ONLY) 29 1 2 67 8 9 3 10 4 5 6 7 28 15 11 12 14 13 23 18 19 24 25 26 27 20 32 33 21 30 31 22 34 36 35 17 16 38 37 45 39 40 41 42 55 59 64 46 47 43 54 53 48 49 67 50 63 52 51 56 65 67 66 58 62 61 60 57 PA1420 3.
CONVERTER GROUP (CLARK MODEL 12.2 HR18306-42 ONLY) Item No.
CONVERTER GROUP (Clark Model 12.2 HR18306-48, 12.2 HR18306-54 & 12.2 HR18306-57 Only) 1 65 8 3 2 9 10 4 5 29 7 6 28 15 11 12 14 13 23 18 19 24 25 26 27 20 31 33 21 30 22 32 34 33 17 16 36 35 43 44 45 42 37 38 39 40 52 41 51 49 46 47 53 57 62 65 48 50 61 54 63 64 65 56 60 59 58 55 PA1430 3.2.
CONVERTER GROUP (Clark Model 12.2 HR18306-48, 12.2 HR18306-54 & 12.2 HR18306-57 Only) Item No.
TRANSMISSION GEAR GROUP 26 25 5 9 7 8 6 23 21 22 19 20 10 27 24 4 3 1 RD 2 16 17 18 15 14 28 U TP OU 3 T& 12 11 13 W LO 36 41 40 39 38 37 34 33 32 31 29 30 35 ND 42 43 RD WA R O 45 69 3.
TRANSMISSION GEAR GROUP Item No. Part Number Qty.
TRANSMISSION CLUTCH GROUPS 8 LOW 4 3 2 1 7 6 5 W LO 16 13 14 FORWARD 15 D R WA R O 12 11 10 9 F 24 3RD 23 21 22 D 3R 20 19 18 17 32 2ND & REVERSE 29 30 31 E PH0631 S ER V 28 27 26 25 RE D 2N 33 3.
TRANSMISSION CLUTCH GROUPS Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part Number 8032653 8032654 8032655 8032656 8032657 8032658 8032659 8032660 8032653 8032654 8032661 8032656 8032657 8032658 8032659 8032662 8032653 8032654 8032661 8032656 8032663 8032658 8032659 8032664 8032653 8032654 8032661 8032656 8032657 8032658 8032659 8032665 8032659 8032658 8032663 8032656 8032661 8032654 8032653 6036 Revised 9/94 Qty.
CONTROL VALVE ASSEMBLY (S/N 0E1179 AND BEFORE) LESS DECLUTCH 4 1 3 17 5 2 18 19 18 6 9 14 10 15 10 13 16 12 8 3.
CONTROL VALVE ASSEMBLY (S/N 0E1179 AND BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number 8032666 8037005 8032667 8032671 8032672 8032673 8032676 8032679 8032674 8032675 8032677 8032678 8032680 8032682 8032681 8032676 8032668 8032669 8032670 8303987 6036 Revised 9/94 Qty.
CONTROL VALVE ASSEMBLY (S/N 0E1180 AND AFTER) 1 3 17 18 22 2 19 23 23 16 20 24 21 4 13 8 5 9 14 9 12 25 15 6 11 10 15 7 PA1650 3.5.
CONTROL VALVE ASSEMBLY (S/N 0E1180 AND AFTER) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Part Number 8032666 8037005 8033239 8032672 8032673 8032676 8032679 8032674 8032675 8032677 8032678 8032680 8032682 8032681 8032676 8841314 8033202 8033203 8033204 8033205 8033238 8032668 8032669 8032670 8303987 6036 Revised 11/97 Qty.
TRANSMISSION MOUNTING (S/N 9H0793 AND BEFORE) 10 9 1 10 11 2 8 12 3 4 7 13 5 6 PF0760 PA1380 Item No. Part Number Qty. Description 1 8841007 8841015 1 1 2 3 4 5 6 7 8 9 10 11 7079862 8303692 7080751 8278012 8305644 8303664 8307010 8303621 8307005 8303659 2 2 2 2 2 8 8 11 19 8 Transmission (For Perkins 4.336 - Natural Engines S/N 8L0354 and before only) Transmission (For Perkins 4.
DRIVE SHAFT - TRANSMISSION TO DROP GEAR BOX (PERKINS 4.236 - NATURAL S/N 8L0354 AND BEFORE ONLY) 7 5 1 CAP RETAINING RING FELT SEAL 3 4 2 6 8 5 Kit PF0791 PA1370 Item No. 1 2 3 4 5 6 7 Part Number 7078862 8033001 8033003 8033004 8033002 See Kits 8880214 8880215 Qty.
DROP GEAR BOX (PERKINS 4.236 - NATURAL S/N 8L0354 AND BEFORE ONLY) 10 4 3 11 GEARCASE 2 3 1 1 2 4 EARLY MODELS 12 LATE MODELS 13 5 4 3 2 1 7 8 6 9 8 PA0253 3.
DROP GEAR BOX (PERKINS 4.236 - NATURAL S/N 8L0354 AND BEFORE ONLY) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number 8841011 8303624 8032768 8032766 8032770 8032784 8032946 8540438 8033681 8032787 8032785 8032781 8303692 8307007 6036 Revised 11/97 Qty.
DRIVE SHAFT (FRONT & REAR AXLES) CONNECT TO AXLE 6 5 1 CAP RETAINING RING FELT SEAL 3 4 2 5 7 6 CONNECT TO DROP GEAR CASE Kit PF0791 PA1660 3.
DRIVE SHAFT (FRONT & REAR AXLES) Item No. Part Number Qty. Description Note: Quantities are for one drive shaft 1 2 3 4 5 6 7078852 8032905 8033003 8033004 8033002 See Kits 8880214 2 1 1 1 1 2 4 Drive Shaft, Axle (Includes Items 1 thru 5) Shaft Assembly Sleeve Fitting, Grease Seal Package Cross & Bearing Assembly U-Bolt Assembly Kits 7 8033000 6036 Revised 11/97 1 Cross & Bearing Kit (Includes 1 Cross, 4 Bearings & 4 Retaining Rings) 3.
PARK LOCK 2 17 10 9 9 9 11 9 8 7 3 15 8 6 19 4 8 12 20 1 22 21 23 18 28 5 14 PF0760 13 16 25 Kit Kit 27 PF0791 24 Kit 26 Kit 29 PA0282 3.
PARK LOCK Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Number 8033487 8033166 8033167 8033168 8033169 See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits See Kits Qty.
DIFFERNTIAL CARRIER ASSEMBLY - FRONT AXLE 7** 8** 10** 9** 42 46 10** 9** 11** 2 43 41 3 5 43 4 12** 4 45 14 16 19 3 2 13** ** ITEMS INCLUDED WITH ITEM 6. 44 15 18 17 22* 24* 21* 25 29 26 28 30 32 31 35 34 23* 27 22* 33 * ITEM 20 INCLUDES THESE PARTS. 47 40 39 37 38 3.
DIFFERNTIAL CARRIER ASSEMBLY - FRONT AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Part Number 8032817 8032834 8032836 8032835 8032830 8032821 8032828 8032824 8032823 8032827 8032822 8032825 8032829 8032837 8032838 8032839 8032840 8032841 8032842 8032954 N.S.S N.S.
DIFFERNTIAL CARRIER ASSEMBLY - FRONT AXLE 7** 8** 10** 9** 8** 10** 9** 41 45 7** 40 11** 2 42 3 42 4 4 12** 44 14 16 19 2 13** ** ITEMS INCLUDED WITH ITEM 6. 43 3 15 * ITEM 20 INCLUDES THESE PARTS. 18 17 22* 24* 23* 25 21* 29 28 33 34 Kit 32 27 22* 30 31 39 46 PF0791 35 38 Kit 47 3.
DIFFERNTIAL CARRIER ASSEMBLY - FRONT AXLE Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 Part Number 8033491 8032834 8032836 8032835 8032830 8032821 8032828 8032824 8032823 8032827 8032822 8032825 8032829 8032837 8032838 8032839 8032840 8032841 8032842 8032953 N.S.S N.S.
AXLE STEERING JOINTS 22 23 24 25 11 10 9 7 8 5 4 1 25 24 5 17 23 18 22 19 6 16 3 3 2 20 21 13 12 15 21 14 Kit 20 26 PF0791 19 Kit 27 18 17 3.
AXLE STEERING JOINTS Item No. Part Number Qty.
WHEEL END - REAR AXLE ONLY (W/O SERVICE BRAKES) 31 30A 32 30 29 26 PA1880 28 24 25 27 23 10 19 13 11 22 12 11 20 10 18 8 17 7 4 16 15 14 5 9 6 2 3.
WHEEL END - REAR AXLE ONLY (W/O SERVICE BRAKES) Item No. Part Number Qty.
WHEEL END - WITH SERVICE BRAKES (FRONT AXLES S/N 6036-2343 AND BEFORE AND REAR AXLES S/N 6036-1305 AND BEFORE) 27 42 27A 25 43 28 41 24A 40 39 PA1880 37 24 44 38 36 34 35 32 23 30 22 29A 29 31 21 20 19 10 18 26 13 11 12 11 10 17 8 14 16 7 4 15 PF0791 Kit 9 5 45 Kit 47 6 PF0760 2 3.
WHEEL END - WITH SERVICE BRAKES (FRONT AXLES S/N 6036-2343 AND BEFORE AND REAR AXLES S/N 6036-1305 AND BEFORE) Item No. Part Number Qty. Description Note: Quantites for items 2 thru 43 are for one wheel end assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 25 26 27 27A 28 29 29A 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 8033095 8032906 8033012 8032903 8032895 8032894 8032900 8032899 8032896 8032901 8032898 8032897 8032902 8032904 8032908 8032907 N.S.S N.S.
WHEEL END - WITH SERVICE BRAKES (REAR AXLE ONLY - S/N 6036-1306 THRU 2337) 27 42 27A 25 43 24A 28 41 43 40 38 36 24 44 PA1880 37 39 34 35 32 23 30 29A 22 29 31 21 20 19 10 13 18 11 8 14 16 19A 26 12 11 10 17 7 4 Kit 15 Kit 5 9 PF0791 47 45 6 2 3.15.
WHEEL END - WITH SERVICE BRAKES (REAR AXLE ONLY - S/N 6036-1306 THRU 2337) Item No. Part Number Qty. Description Note: Quantites for items 2 thru 43 are for one wheel end assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 20 21 22 23 24 24A 25 26 27 27A 28 29 29A 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 8033247 8032906 8033012 8032903 8032895 8032894 8032900 8032899 8032896 8032901 8032898 8032897 8032902 8032904 8032908 8032907 N.S.S N.S.
WHEEL END - WITH SERVICE BRAKES (REAR AXLE ONLY - S/N 6036-2338 AND AFTER) 27 42 27A 25 43 24A 28 41 43 40 38 36 24 44 PA1880 37 39 34 35 32 23 30 29A 22 29 31 21 20 19 10 13 18 11 8 14 16 19A 26 12 11 10 17 7 4 Kit 15 Kit 5 9 PF0791 47 45 6 2 PF0760 3.15.
WHEEL END - WITH SERVICE BRAKES (REAR AXLE ONLY - S/N 6036-2338 AND AFTER) Item No. Part Number Qty. Description Note: Quantites for items 2 thru 43 are for one wheel end assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 20 21 22 23 24 24A 25 26 26A 27 27A 28 29 29A 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 8034587 8032906 8033012 8032903 8032895 8032894 8032900 8032899 8032896 8032901 8032898 8032897 8032902 8032904 8032908 8032907 N.S.S N.S.
WHEEL END - WITH SERVICE BRAKES (FRONT AXLE ONLY - S/N 6036-2344 AND AFTER) 27 42 27A 25 43 28 41 24A 40 PA1880 39 44 37 24 38 36 34 35 32 23 30 22 29A 29 31 21 20 19 10 18 26 13 11 12 11 10 17 8 14 16 7 4 15 Kit 9 5 45 Kit 6 2 3.15.
WHEEL END - WITH SERVICE BRAKES (FRONT AXLE ONLY - S/N 6036-2344 AND AFTER) Item No. Part Number Qty. Description Note: Quantites for items 2 thru 43 are for one wheel end assembly 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24A 25 26 26A 27 27A 28 29 29A 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 8034588 8032906 8033012 8032903 8032895 8032894 8032900 8032899 8032896 8032901 8032898 8032897 8032902 8032904 8032908 8032907 N.S.S N.S.
TIRE ROD & STEERING CYLINDER MOUNTING 3 5 11 10 7 4 9 12 6 11 10 12 2 1 6 7 8 3.
TIRE ROD & STEERING CYLINDER MOUNTING Item No. Part Number Qty.
WHEELS AND TIRES 21 24 23 22 TIRE IS FOR REFERENCE ONLY LEFT SIDE RIGHT SIDE STANDARD 8 5 2 6 7 3 4 5 OPTIONAL 16 15 11 10 14 13 9 18 3.
WHEELS AND TIRES Item No. Part Number Qty. Description 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 7092762 8786514 7092533 8780027 7092772 8786514 7092533 8780027 7084602 8786514 7078403 8780262 7084612 8786514 7078403 8780262 7092612 2 1 1 1 2 1 1 1 2 1 1 1 2 1 1 1 4 18 19 20 8786514 7092533 8780264 1 1 1 Tires & Wheel Assembly, Right Side (Includes items 2 thru 4) Stem, Valve Wheel, 24 x 9 Tire, 13.
DRIVE SHAFT - TRANSMISSION TO DROP GEAR BOX (PERKINS AND CUMMINS ENGINES TURBO & NAT. S/N 8L0355 AND AFTER) 6 7 5 1 2 3 CAP RETAINING RING FELT SEAL 4 7 5 Kit 8 6 PF0791 PA1670 Item No. 1 2 3 4 5 6 7 Part Number 7088072 8033005 8033006 8033007 8033008 See Kits 8880216 8880217 Qty. 1 1 1 1 2 4 8 Description Drive Shaft, Transmission to Drop Box (Includes items 1 thru 5) Shaft Assembly Sleeve Assembly Fitting, Grease Seal Package Cross and Bearing Assembly Strap, Bearing Screw, 12 Pt.
6036
DROP GEAR BOX (PERKINS AND CUMMINS -TURBO & NAT. ENGINES S/N 8L0355 THRU 9N0941) 9 4 10 GEARCASE 3 1 2 2 1 8 4 12 11 4 5 8 2 1 7 6 3.
DROP GEAR BOX (PERKINS AND CUMMINS -TURBO & NAT. ENGINES S/N 8L0355 THRU 9N0941) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Part Number 8841016 8303624 8032768 N.L.A 8032770 8032946 8033681 8032787 8032766 8032785 8032781 8303692 8307007 6036 Revised 9/94 Qty.
DROP GEAR BOX (PERKINS AND CUMMINS ENGINES TURBO & NAT. S/N 9N0942 AND AFTER) 2 11 12 9 8 8 9 20 5 4 21 23 14 15 8 1 9 16 6 13 8 9 16 7 15 9 20 14 8 24 3 21 10 22 19 18 17 9 8 20 4 21 24 26 25 3.19.
DROP GEAR BOX (PERKINS AND CUMMINS ENGINES TURBO & NAT. S/N 9N0942 AND AFTER) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 6036 Revise 9/94 Part Number Qty.
6036
TRANSMISSION MOUNTING (S/N 9H0794 AND AFTER) 9 13 10 15 1 10 14 11 12 2 16 PF0760 3 4 17 8 5 7 6 PA1490 Item No. 1 2 3 4 5 6 7 8 Part Number 8841015 8841023 7090942 8303707 7088511 8278009 8305643 8303664 8307010 Qty. 1 1 2 2 2 2 2 8 8 Description Transmission (For Perkins & Cummins Engines S/N 9H0794 thru 0E1179) Transmission (For Perkins & Cummins Engines S/N 0E1180 and After) Mount, Transmission Screw, Hex Hd Cap, 5/8 NC x 3.
ENGINE, RADIATOR AND OIL COOLER MOUNTING (PERKINS 4.236 —NATURAL) 36 35 33 34 37 32 38 39 30 31 9,10, 21,43 25 STARTER INSTALLATION 40 16 ALTERNATOR INSTALLATION 41 27 26 25 24 1 28 25 46 49 OIL COOLER SEE PAGE 5.7 16 14 42 22 14 17 45 48 18 44 47 23 21 29 20 10 10 3 14 51 9 11A 19 7 13 50 8 15 18 2 17 16 4.
ENGINE, RADIATOR AND OIL COOLER MOUNTING (PERKINS 4.236 —NATURAL) Item No. Part Number 1 2 3 4 5 6 7 8 9 10 11 11A 12 8262117 7083693 8303640 8278007 7054351 8310067 8307006 8303604 8305624 8307202 7085422 8866341 8406103 1 1 1 1 1 1 8 8 6 17 1 1 1 Engine, Perkins 4.236 Diesel Mount, Engine Screw, Hex Hd Cap, 3/4-10 x 3.25 Mount, Vibration Washer, Rebound Locknut, 3/4-10 ESNA Lockwasher, 7/16 Screw, Hex Hd Cap, 7/16-18 x 1.
EXHAUST SYSTEM (PERKINS 4.236 - NATURAL) 5 6 2 7 10 8 5 5 9 5 5 3 1 4 PA1460 Item No. 1 2 3 4 5 6 Part Number 7079162 7079173 7080782 8405604 8275212 8030128 Qty. 1 1 1 2 3 1 Description Muffler Pipe, Exhaust Pipe, Tail Clamp, T-Bolt Clamp, Muffler Gasket, Exhaust Manifold The following 4 items are for machines with right side exhaust only. (SN 8H0298 & After) 7 8 9 10 4.
AIR CLEANER (PERKINS 4.236 - NATURAL - S/N 0F1185 AND BEFORE) 18 17 19 16 15 13 7 1 12 11 14 10 13 9 4 2 8 3 5 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number 8273017 8032764 8273267 8273271 8237272 8032763 8373241 8273266 8303697 8307203 8307004 8305006 8405305 8273119 8402020-0025 7080981 8405212 8273269 8405211 6036 Revised 11/97 5 Qty.
6036
AIR CLEANER (PERKINS 4.236 - NATURAL - S/N 0F1186 AND AFTER) 18 17 21 16 15 13 7 20 12 11 10 14 19 10 11 12 13 1 9 4 2 5 3 8 5 6 PA1300 Item No. Part Number Qty.
FUEL SYSTEM (PERKINS ENGINES) 9 10 11 2 13 8 1 7 3 12 4 14 12 15 8 17 TO LIFT PUMP 6 FROM LIFT PUMP TO THERMO START 16 8 TO AND FROM INJECTION PUMP 5 19 8 8 26 19 18 27 Kit 24 21 PF0791 20 22 23 25 4.
FUEL SYSTEM (PERKINS ENGINES) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Part Number Qty.
ENGINE, RADIATOR AND OIL COOLER MOUNTING (PERKINS 4.236T - TURBO) 36 35 33 34 37 32 38 39 30 31 9,10, 21,43 25 STARTER INSTALLATION 40 16 ALTERNATOR INSTALLATION 41 27 26 25 24 1 28 25 46 49 OIL COOLER SEE PAGE 5.7 16 14 42 22 14 17 45 48 18 44 47 23 21 29 20 10 3 14 51 9 10 11A 19 7 13 50 8 15 18 2 17 16 4.
ENGINE, RADIATOR AND OIL COOLER MOUNTING (PERKINS 4.236T - TURBO) Item No.
EXHAUST SYSTEM (PERKINS 4.236T - TURBO) 4 9 6 7 5 2 4 4 8 4 4 3 1 PA1470 Item No. 1 2 3 4 5 6 7 8 9 4.6 Part Number 7079162 7086183 8405604 8275212 8030128 7088362 8303622 8305645 7086742 Qty.
AIR CLEANER (PERKINS 4.236T - TURBO) 17 7 14 13 1 12 11 10 8 9 16 4 5 15 2 17 3 5 6 PA1310 Item No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 8273013 8032764 8273237 8273238 8273272 8032762 8273241 8273240 8303697 8307203 8307004 8305006 8405305 8273117 8273118 7086163 8405212 6036 Revised 11/97 Qty.
ENGINE, RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4B3.9 - NATURAL - S/N 6036-1525 AND BEFORE) 45 43 50 Kit PF0791 46 7 8 29 32 33 30 29 28 41 29 OIL COOLER SEE PAGE 5.7 OR 5.10 17 35 36 20 17 22 14 48 21 49 37 3 13 27 10 17 47 19 40 1 38 39 38A 34 26 15 42 STARTER INSTALLATION 20 34 9, 10, 25 44 31 24 21 9 11A 23 10 2 18 16 22 25 17 4 5 8 7 12 11 6 20 PA0883 4.
ENGINE, RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4B3.9 - NATURAL - S/N 6036-1525 AND BEFORE) Item No.
ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4B3.9 - NATURAL - S/N 6036-1526 AND AFTER) HYDRAULIC/TRANSMISSION COOLER INSTALLATION 51 48 46 7 8 49 23 31 9, 10, 50 47 STARTER INSTALLATION 35 26 24 22 34 33 36 27 1 43 44 45 40 39 29 16 19 32 41 37 38 14 17 18 19 42 30 3 28 29 13 11A 22 23 15 16 22 23 24 25 20 21 9 10 2 4 5 6 8 7 12 11 17 18 19 PA1750 4.8.
ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4B3.9 - NATURAL - S/N 6036-1526 AND AFTER) Item No.
ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4BT3.9 - TURBO - S/N 6036-1525 AND BEFORE) 45 43 PF0791 Kit 46 7 8 50 9, 10, 25 44 29 42 STARTER INSTALLATION 31 32 30 20 33 1 29 28 29 34 40 38 39 39A 35 41 OIL COOLER SEE PAGE 5.7 OR 5.10 34 36 20 26 15 17 17 21 22 14 49 48 37 3 27 10 24 25 9 11A 10 17 47 23 18 19 2 4 16 5 17 22 21 8 7 12 11 6 20 4.
ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4BT3.9 - TURBO - S/N 6036-1525 AND BEFORE) Item No.
ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4BT3.9 - TURBO - S/N 6036-1526 AND AFTER) HYDRAULIC/TRANSMISSION COOLER INSTALLATION 51 48 46 7 8 9, 10, 25 23 31 47 49 STARTER INSTALLATION 35 26 24 22 34 36 33 1 43 44 27 40 45 39 41 16 19 29 32 37 38 14 42 19 17 18 3 30 15 13 28 16 29 11A 8 22 23 15 9 2 4 16 22 23 24 25 20 17 5 7 11 10 12 6 18 19 4.9.
ENGINE RADIATOR AND OIL COOLER MOUNTING (CUMMINS 4BT3.9 - TURBO - S/N 6036-1526 AND AFTER) Item No.
EXHAUST SYSTEM (CUMMINS 4B3.9 - NATURAL) 5 10 3 6 9 7 12 11 5 2 5 8 5 5 4 1 PA1480 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 4.10 Part Number 7079162 7081962 7086742 8405604 8275212 7088362 8303621 8305645 8303755 8307023 8033493 8307204 Qty.
EXHAUST SYSTEM (CUMMINS 4B3.9 -TURBO) 4 11 9 8 5 2 6 10 4 12 4 11 7 4 12 3 1 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Part Number 7079162 7126922 7088283 7126953 8405604 7126992 8275212 7088362 7127062 8303621 8305645 7086742 7126962 8275240 8307204 8275248 8275247 6036 Revised 11/97 Qty.
AIR CLEANER (CUMMINS 4B3.9 - NATURAL S/N 0F1185 AND BEFORE) 7 1 12 11 10 8 13 9 2 14 4 13 5 3 5 6 PA1321 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 4.12 Part Number 8273017 8032764 8273267 8273271 8273272 8032763 8273241 8273266 8303697 8307203 8307004 8305006 8405305 7118962 Qty.
AIR CLEANER (CUMMINS 4B3.9 - NATURAL S/N 0F1186 AND AFTER) 7 1 16 12 11 15 10 13 10 11 12 14 8 2 4 13 9 10 6 3 5 PA1331 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number 8273017 8032764 8273267 8273271 8273272 8032763 8273241 8273266 8303697 8307203 8307004 8305006 8405305 7118962 7091902 8303739 6036 Revised 11/97 Qty.
AIR CLEANER (CUMMINS 4BT3.9 - TURBO S/N 0F1185 AND BEFORE) 7 1 12 11 10 8 15 14 9 2 13 4 5 3 6 5 PA1341 Item No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 8273013 8032764 8273237 8273238 8273272 8032762 8273241 8273240 8303697 8307203 8307004 8305006 8405305 7118702 8405307 4.13 Qty.
AIR CLEANER (CUMMINS 4BT3.9 - TURBO S/N 0F1186 AND AFTER) 7 16 1 12 11 15 10 17 10 11 12 9 4 5 2 14 13 8 6 3 5 PA1351 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part Number 8273013 8032764 8273237 8273238 8273272 8032762 8273241 8273240 8303697 8307203 8307004 8305006 8405305 7118702 7091902 8303739 8405307 6036 Revised 11/97 Qty.
FUEL SYSTEM (CUMMINS ENGINES) 9 10 11 13 2 8 3 1 7 12 4 14 6 8 5 19 8 18 12 27 23 15 21 26 20 22 8 21 22 20 8 25 28 24 8 16 17 PA1183 4.
FUEL SYSTEM (CUMMINS ENGINES) Item No. Part Number Qty.
POWER STEERING CIRCUIT (S/N 8F0235 AND BEFORE) RIGHT SIDE VIEW 10 L T 1 9 R P 11 7 11 6 8 3 T L 4 TO SEQUENCE VALVE D P 5 10 R 2 8 9 10 14 13 15 A 6 9 B 4 11 C 11 12 9 16 10 MACHINE FRONT MACHINE FRONT A - RELIEF VALVE B - STEER SELECT VALVE C - COUNTERBALANCE VALVE D - SEQUENCE VALVE UNDERSIDE VIEW OF VALVE PLATE. SEE VALVE PALTE ASSEMBLY PAGE. 5.
POWER STEERING CIRCUIT (S/N 8F0235 AND BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Number 8721021 2711942 8760107 2711962 8760303 8760110 2711972 2712142 8760449 8760117 2711992 2712002 2712012 8584002 8760111 Qty. 1 1 1 2 1 2 2 2 4 4 4 1 1 4 1 Description Power Steering Unit (See Kits) Hose Assembly, Steering Unit Inlet Connector, Straight, SAE 8-8 - male JIC 37° x male str. thd. O-ring Hose Assembly, Steering Unit Outlet Elbow, 90° SAE 8-8 - male JIC 37° x male str. thd.
POWER STEERING CIRCUIT (S/N 8G0236 THRU S/N 9B0499) RIGHT SIDE VIEW 1 10 L T 9 11 R P 7 9 11 6 8 3 T L TO SEQUENCE 4 VALVE C P 5 2 10 10 13 15 R 16 14 6 9 A B 4 11 11 12 9 10 17 MACHINE FRONT MACHINE FRONT A - RELIEF VALVE B - STEER SELECT VALVE C - SEQUENCE VALVE UNDERSIDE VIEW OF VALVE PLATE. SEE VALVE PLATE ASSEMBLY PAGE. 5.1.
POWER STEERING CIRCUIT (S/N 8G0236 THRU S/N 9B0499) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number 8721021 2711942 8760107 2711962 8760303 8760110 2711972 2712142 8760449 8760117 2711992 2712002 2712012 8584002 8760111 2711982 Qty. 1 1 1 2 1 2 2 2 4 4 4 1 1 4 1 1 Description Power Steering Unit (See Kits) Hose Assembly, Steering Unit Inlet Connector, Straight, SAE 8-8 - male JIC 37° x male str. thd. O-ring Hose Assembly, Steering Unit Outlet Elbow, 90° SAE 8-8 - male JIC 37° x male str.
POWER STEERING CIRCUIT (S/N 9B0500 AND AFTER) RIGHT SIDE VIEW 1 10 L T 9 14 R P 11 4 9 13 6 3 10 11 8 T L 14 P 5 R 15 6 10 17 16 14 9 11 11 9 12 7 18 14 10 MACHINE FRONT C A - PRIORITY VALVE B - STEER SELECT VALVE C - CONTROL VALVE D - BRAKE MANIFOLD VALVE B A PORT LS PORT B 13 8 PORT A PORT CF D PORT P 4 16 PORT T 2 12 7 UNDERSIDE VIEW OF VALVE PLATE. SEE VALVE PLATE ASSEMBLY PAGE. 5.1.
POWER STEERING CIRCUIT (S/N 9B0500 AND AFTER) Item No. Part Number Qty. 1 2 3 4 5 8721024 2712122 8760143 2711962 8760140 1 1 1 2 1 6 7 8 9 10 11 12 13 14 15 16 17 8760110 2711972 2712032 8760449 8760117 2711992 2712012 2712142 8584002 2711982 2712592 8760322 2 2 2 4 4 4 1 1 4 1 1 1 Description Power Steering Unit (See Kits) Hose Assembly, Steering Unit Inlet Connector, Straight, SAE 8-8 - male JIC 37° x male str. thd.
MAIN CONTROL VALVE CIRCUIT (S/N 9B0499 AND BEFORE) 7 4 DUAL HYDRAULIC PUMP 9 8 32 3 6 8 31 4 16 5 10 11 15 HYDRAULIC RESERVOIR 13 1 14 12 18 19 2 17 30 29 20 MAIN CONTROL VALVE 22 23 24 COUNTERBALANCE VALVE PRESSURE REDUCING VALVE 25 26 21 27 14 PRESSURE REDUCING VALVE EMERGENCY ELECTRIC PUMP 28 MACHINE FRONT PARTIAL VIEW OF VALVE PLATE TURNED OVER FOR CLARITY 5.
MAIN CONTROL VALVE CIRCUIT (S/N 9B0499 AND BEFORE) Item No. Part Number Qty.
MAIN CONTROL VALVE CIRCUIT (S/N 9B0500 THRU 0E1179 w/ ELECTRONIC CONTROLLED JOYSTICK) 5 2 SEE ALTERNATE NEW FLANGE ON PAGE 6.1.1 MAIN HYDRAULIC PUMP 6 7 21 4 1 21 6 20 8 2 22 9 3 11 14 10 13 12 16 15 24 25 23 17 18 19 2 SECTION VALVE MAIN CONTROL VALVE 26 23 MACHINE FRONT PORT P 12 UNDERNEATH VIEW. SEE PAGE 5.6.2 FOR VALVE PLATE BREAKDOWN 5.2.
MAIN CONTROL VALVE CIRCUIT (S/N 9B0500 THRU 0E1179 w/ ELECTRONIC CONTROLLED JOYSTICK) Item No. Part Number Qty.
MAIN CONTROL VALVE CIRCUIT (S/N 9B0500 THRU 0E1179 w/CABLE CONTROLLED JOYSTICK 4 2 SEE ALTERNATE NEW FLANGE ON PAGE 6.1.1 MAIN HYDRAULIC PUMP 5 9 7 6 3 5 8 7 2 10 11 12 1 14 19 15 20 13 21 18 16 17 25 MAIN CONTROL VALVE 22 23 24 2 SECTION VALVE 26 25 MACHINE FRONT PORT P 13 UNDERNEATH VIEW. SEE PAGE 5.6.2 FOR VALVE PLATE BREAKDOWN 5.2.
MAIN CONTROL VALVE CIRCUIT (S/N 9B0500 THRU 0E1179 w/CABLE CONTROLLED JOYSTICK Item No. Part Number Qty.
MAIN CONTROL VALVE CIRCUIT (S/N 0E1180 AND AFTER w/ELECTRONIC CONTROLLED JOYSTICK) 5 2 MAIN HYDRAULIC PUMP 6 20 4 7 1 20 6 19 8 2 21 9 14 11 10 12 15 24 13 24 22 16 17 18 MAIN CONTROL VALVE 3 SECTION VALVE 3 22 PORT P 12 MACHINE FRONT UNDERNEATH VIEW. SEE PAGE 5.6.3 FOR VALVE PLATE BREAKDOWN 5.2.
MAIN CONTROL VALVE CIRCUIT (S/N 0E1180 AND AFTER w/ELECTRONIC CONTROLLED JOYSTICK) Item No. Part Number Qty.
MAIN CONTROL VALVE CIRCUIT (S/N 0E1180 AND AFTER w/CABLE CONTROLLED JOYSTICK) 4 5 6 19 3 2 MAIN HYDRAULIC PUMP 1 5 18 19 7 2 20 8 13 10 11 9 14 22 12 23 21 MAIN CONTROL VALVE 15 16 17 3 SECTION VALVE 24 21 PORT P 11 MACHINE FRONT UNDERNEATH VIEW. SEE PAGE 5.6.3 FOR VALVE PLATE BREAKDOWN 5.2.
MAIN CONTROL VALVE CIRCUIT (S/N 0E1180 AND AFTER w/CABLE CONTROLLED JOYSTICK) Item No. Part Number Qty.
BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUITS (S/N 9B0499 AND BEFORE) HOIST CYLINDER 3 2 4 EXTEND LINE 15 EXTEND CYLINDER 15 6 1 17 14 13 LOWER LINE HOIST CYLINDER 13 RETRACT LINE 14 16 HOIST LINE 6 MACHINE FRONT 5 8 11 9 7 10 PA0463 5.
BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUITS (S/N 9B0499 AND BEFORE) Item No. Part Number 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 6036 Revised 9/94 2711862 7081843 7081833 8760037 2711852 8760305 2712132 2712152 8760101 8760535 8760510 8584002 8769127 8769128 8760304 8303752 8305626 Qty.
BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUITS (S/N 9B500 & AFTER w/ELECTRONIC CONTROLLED JOYSTICK) BENTON HARBOR CYLINDER ONLY HOIST CYLINDER 6 6A EXTEND CYLINDER 3 6 2 4 6A 11 16 15 16 1 13 6B HOIST CYLINDER 12 12 13 6B T.J. BROOKS CYLINDER ONLY 14 11 6B 5 11 7 MACHINE FRONT 10 6A 6 10 9 8 T.J. BROOKS CYLINDER ONLY 6A 6 8 BENTON HARBOR CYLINDER ONLY 9, 10 9 18 19 17 22 25 5.3.
BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUITS (S/N 9B500 & AFTER w/ELECTRONIC CONTROLLED JOYSTICK) Item No. Part Number Qty.
BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUITS (S/N 9B500 & AFTER w/CABLE CONTROLLED JOYSTICK) BENTON HARBOR CYLINDER ONLY 6 HOIST CYLINDER 6A EXTEND CYLINDER 3 6 2 4 6A 12 15 14 6B 17 15 HOIST CYLINDER 1 13 13 14 6B T.J. BROOKS CYLINDER ONLY 12 16 5 6B 12 9 8 9 MACHINE FRONT 11 11 10 8 T.J. BROOKS CYLINDER ONLY 6A 6 7 6A 6 10 BENTON HARBOR CYLINDER ONLY 5.3.
BOOM RAISE/LOWER & EXTEND/RETRACT CIRCUITS (S/N 9B500 & AFTER w/CABLE CONTROLLED JOYSTICK) Item No. Part Number Qty.
ATTACHMENT TILT, SLAVE & FRAME TILT CIRCUITS (S/N 9B0499 & BEFORE) 17 OUTER BOOM MACHINE FRONT 16 15 24 23 22 16 FRAME 19 20 21 18 4 INNER BOOM 2 3 SLAVE CYLINDER ATTACH. UP LINE 6 FRAME TILT CYLINDER 1 ATTACH. DOWN LINE 11 10 5 8 ATTACHMENT TILT CYLINDER 12, 14 7 12, 13 TILT RIGHT LINE TILT LEFT LINE MAIN CONTROL VALVE 9 5.
ATTACHMENT TILT, SLAVE & FRAME TILT CIRCUITS (S/N 9B0499 & BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part Number 2711882 7082673 7084673 8760045 8760107 2711872 2712122 2712112 2711892 8760110 8760134 8760535 8760313 8760510 8769139 8769128 8303752 8305626 8769122 8769123 8303739 8769129 8769146 8303743 Qty.
ATTACHMENT TILT, SLAVE & FRAME TILT CIRCUITS (S/N 9B0500 THRU 6036-1316) 27 4 26 2 MACHINE FRONT 25 3 SLAVE CYLINDER INNER BOOM 5 9 1 FRAME TILT CYLINDER SEE CLAMP FRAME MOUNTING INSET BELOW OUTER BOOM 16 7 21 ATTACHMENT. TILT 10 CYLIDER 22 23 6 24 5 8 8 6 A - PRIORITY VALVE B - STEER SELECT VALVE C - SEC. CONTROL VALVE D - BRAKE MANIFOLD VALVE 19 6 11 12 13 14 18 17 C D 11 8 18 FRAME 20 CLAMP FRAME MOUNTING 5.4.1 9 12 15 SECONDARY CONTROL VALVE A B 5 UNDERNEATH VIEW.
ATTACHMENT TILT, SLAVE & FRAME TILT CIRCUITS (S/N 9B0500 THRU 6036-1316) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part Number 2711882 7082673 7084673 8760045 2709372 2712322 2712112 6604782 8760110 8760134 8760107 8760268 8760458 8760407 8760303 8760510 8769139 8769128 8303752 8305626 2711912 8769122 8769123 8303739 8769129 8769146 8303743 Qty.
ATTACHMENT TILT, SLAVE & FRAME TILT CIRCUITS (S/N 6036-1317 & AFTER) 27 2 4 26 MACHINE FRONT 25 3 SLAVE CYLINDER 5 INNER BOOM SEE CLAMP FRAME MOUNTING INSET BELOW OUTER BOOM FRAME TILT CYLINDER 9 1 ATTACHMENT TILT CYLINDER 21 7 22 10 23 6 24 8 5 8 6 A - PRIORITY VALVE B - STEER SELECT VALVE C - SEC. CONTROL VALVE D - BRAKE MANIFOLD VALVE 6 19 11 12 13 14 18 17 C D 11 8 18 FRAME 20 CLAMP FRAME MOUNTING 9 12 15 SECONDARY CONTROL VALVE A B 5 UNDERNEATH VIEW.
ATTACHMENT TILT, SLAVE & FRAME TILT CIRCUITS (S/N 6036-1317 & AFTER) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Part Number 2711882 7082673 7084673 8760045 2709372 2712322 2712112 6604782 8760110 8770031 8760107 8760268 8760458 8760407 8760303 8760510 8769139 8769128 8303752 8305626 2711912 8769122 8769123 8303739 8769154 8769153 8303743 6036 Revised 11/97 Qty.
BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE) MACHINE FRONT HYDRAULIC RESERVOIR PARK LOCK 4 1 14 13 12 3 2 A 8 10 7 B 5 11 6 8 7 6 10 BRAKE VALVE 9 MACHINE FRONT SERVICE BRAKES A - PRESSURE REDUCING VALVE B - PARK LOCK RELEASE VALVE B A UNDERSIDE VIEW OF VALVE PLATE. REFER TO VALVE PLATE ASSEMBLY PAGE FOR BREAKDOWN. PA0483 5.
BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 8760113 2712052 8760036 2712072 2712042 8760110 2712032 2710672 8760455 2712092 8406105 2712022 2711972 8760455 8760488 6036 Revised 11/97 Qty. Description 1 1 1 1 2 3 1 1 1 1 2 1 1 1 1 Connector, Straight, SAE 4-4 - male JIC 37° x male str. thd.
BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (S/N 9B0500 THRU 0e1179) HYDRAULIC RESERVOIR MACHINE FRONT PARK LOCK 3 4 1 2 9 10 5 12 7 11 13 7 9 13 8 SERVICE BRAKES 6 BRAKE VALVE A PORT T PORT T PORT CY 2 A - BRAKE MANIFOLD VALVE B - PRIORITY VALVE 4 B 5 5 PORT BR UNDERSIDE VIEW OF VALVE PLATE. REFER TO VALVE PLATE ASSEMBLY PAGE FOR BREAKDOWN. PA1003 5.5.
BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (S/N 9B0500 THRU 0e1179) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number 8760113 6605152 8760036 2712072 2712332 2710672 8760455 2712092 8406105 2712022 2711492 8760488 8760110 6036 Revised 11/97 Qty. 1 1 1 1 2 1 2 1 2 1 1 1 3 Description Connector, Straight, SAE 4-4 - male JIC 37° x male str. thd.
BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE w/DECLUTCH CONVERSION INSTALLED) MACHINE FRONT 3 4 1 2 14 13 12 HYDRAULIC RESERVOIR A 8 10 7 16 5 11 6 7 8 9 18 17 20 23 19 5 6 10 B 22 C BRAKE VALVE D 21 SERVICE BRAKES MACHINE FRONT A - PRESSURE REDUCING VALVE B - PARK LOCK RELEASE VALVE C - SEQUENCE VALVE D - TRANSMISSION CONTROL VALVE B C A UNDERSIDE VIEW OF VALVE PLATE. REFER TO VALVE PLATE ASSEMBLY PAGE FOR BREAKDOWN. 5.5.
BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE w/DECLUTCH CONVERSION INSTALLED) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part Number 8760113 2712052 8760036 2712072 2712042 8760110 2712032 2710672 8760455 2712092 8406105 2712022 2711972 8760455 8760488 7093242 8902134 8841314 8760011 8760010 2712052 6605652 8540214 8760432 6036 Revised 11/97 Qty.
BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (S/N 9B0500 THRU 0E1179 w/DECLUTCH CONVERSION INSTALLED & 0E1180 & AFTER) HYDRAULIC RESERVOIR 3 PARK LOCK 4 1 2 MACHINE FRONT 19 9 7 10 5 12 17 16 11 13 7 13 9 8 6 SERVICE BRAKES PORT T BRAKE VALVE B PORT T A 15 4 20 5 A - BRAKE MANIFOLD VALVE B - PRIORITY VALVE 5 PORT C1 19 PORT C2 18 PORT BR 2 UNDERSIDE VIEW OF VALVE PLATE. REFER TO VALVE PLATE ASSEMBLY PAGE FOR BREAKDOWN. 5.5.
BRAKE CIRCUITS - W/2 WHEEL SERVICE BRAKES (S/N 9B0500 THRU 0E1179 w/DECLUTCH CONVERSION INSTALLED & 0E1180 & AFTER) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number 8760113 6605152 8760036 2712072 2712332 2710672 8760455 2712092 8406105 2712022 2711492 8760488 8760110 7092552 8902659 8841314 8760011 8760113 2712052 8303728 6036 Revised 11/97 Qty. 1 1 1 1 2 1 2 1 2 1 1 1 3 1 1 1 1 1 1 2 Description Connector, Straight, SAE 4-8 - male JIC 37° x male str. thd.
VALVE PLATE ASSEMBLY (S/N 8F0235 & BEFORE) 23 1 16 7 29 35 12 37 36 37 6 32 7 19 30 24 36 37 36 31 3 11 15 38 13 12 17 14 18 17 21 12 4 20 19 14 5 13 22 34 26 9 21 27 20 22 VALVE PLATE TURNED OVER FOR CLARITY 33 26 28 20 22 25 17 28 12 8 10 2 39 40 41 42 43 5.
VALVE PLATE ASSEMBLY (S/N 8F0235 & BEFORE) Item No.
VALVE PLATE ASSEMBLY (S/N 8G0236N THRU S/N 9B0499) 22 1 15 6 31 23 6 18 3 10 12 16 11 17 14 13 28 5 13 16 20 19 18 4 21 12 30 8 19 20 19 26 21 29 25 27 VALVE PLATE TURNED OVER FOR CLARITY 37 11 24 11 19 21 21 16 7 9 2 32 33 Kit 34 35 36 5.6.
VALVE PLATE ASSEMBLY (S/N 8G0236N THRU S/N 9B0499) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number 8902109 8902116 8902134 8902224 8902225 8902651 8760110 8760013 8760010 8760432 8760107 8760510 8760449 8760108 8760464 7081783 7081731 7081773 8303746 8307004 8307106 8305006 8304631 8304608 8303090 8307002 8307102 8305004 8303786 8278008 7081693 8902111 8304042 8307110 7057141 8307005 8305008 Qty.
VALVE PLATE ASSEMBLY (S/N 9B0500 THRU S/N 0E1179) 20 22 4A 1 4 5 21 14 26 5 6 15 9 19 16 33 34 8 3 7 13 11 9 2 7 SEE DIRECTIONAL CONTROL VALVES FOR BREAKDOWN 25 10 18 24 27 32 19 28 23 MACHINE FRONT 35 29 Kit VALVE PLATE AS MOUNTED 5.6.
VALVE PLATE ASSEMBLY (S/N 9B0500 THRU S/N 0E1179) Item No. Part Number Qty. Description Valve, Steering Select Valve, Brake Manifold (OBSOLETE - Order service valve see "KITS" below to convert to declutch) Valve, Priority Valve, Secondary Control, 2 Section (OBSOLETE - Order Valve 8902151 with two 8760419 plugs in work ports) Valve, Secondary Control, 3 Section Connector, Straight, SAE 6-8, male JIC 37° x male str. thd. O-ring Elbow, 90°, SAE 6-8, male JIC 37° x male str. thd.
VALVE PLATE ASSEMBLY (S/N 0E1180 & AFTER) 21 23 4A 1 16 5 22 27 4 5 6 17 9 20 18 14 34 8 3 7 11 9 10 12 10 35 26 2 15 7 25 19 20 24 13 28 33 29 MACHINE FRONT 30 VALVE PLATE AS MOUNTED 5.6.
VALVE PLATE ASSEMBLY (S/N 0E1180 & AFTER) Item No. Part Number Qty. Description Valve, Steering Select Valve, Brake Manifold Valve Priority Valve, Secondary Control, 2 Section (OBSOLETE - Order Valve 8902151 with two 8760419 plugs in work ports) Connector, Straight, SAE 6-8, male JIC 37° x male str. thd. O-ring Elbow, 90°, SAE 6-8, male JIC 37° x male str. thd. O-ring Connector, Straight, SAE 4-4, male JIC 37° x male str. thd. O-ring Tee, Run, SAE 4-4, male JIC 37° x male str. thd.
6036 Revised 11/97
TRANSMISSION COOLING CIRCUIT (S/N 6036-1525 & BEFORE) 1 2 2 4 3 3 5 4 MACHINE FRONT PA0524 Item No. 1 2 3 4 5 Part Number 5715112 8760109 2712082 2712102 8760305 6036 Revised 11/97 Qty. 1 3 1 1 1 Description Oil Cooler Connector, Straight, SAE 12-12 - male JIC 37° x male str.thd. O-ring Hose Assembly, 60" Hose Assembly, 77" Elbow, 90° SAE 12-12 - male JIC 37° x male str. thd. O-ring 5.
AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (S/N 9B0499 & BEFORE) 5 5A 24 MACHINE FRONT 4 2 4A 4B Kit 4C Kit 1 INNER BOOM 1 25 6 6 8 11 7 10 22 13 21 20 19 23 12 17 17A 18 FRAME 15 15A 16 12A 14 23 MAIN CONTROL VALVE 5.
AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (S/N 9B0499 & BEFORE) Item No. 1 2 3 4 4A 4B 4C 5 5A 6 7 8 9 10 11 12 12A 13 14 15 15A 16 17 17A 18 19 20 21 22 23 Part Number 8584007 2712172 2712922 8305626 8769129 8769155 8769156 8769129 8303728 8769146 8769126 8303690 7084683 8584002 2712582 8760045 8769139 8769139 8310081 8760143 8420057 8640027 8420059 8420056 8640027 8420058 8303620 8307005 8540001 7085491 8769128 Qty.
AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (S/N 9B0500 THRU 6036-1316) 2 5 5A 4 MACHINE FRONT 1 1 4A 4B 6 4C 8 6 INNER BOOM 11 7 9 25 10 22 Kit 21 20 Kit 19 17 17A 26 15 15A 18 PORT A PORT B 16 8 14 PORT B 8 13 24 23 PORT A 12 FRAME 12A 24 UNDERNEATH VIEW. REFER TO VALVE PLATE ASSEMBLY FOR BREAKDOWN. 5.8.
AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (S/N 9B0500 THRU 6036-1316) Item No. 1 2 3 4 4A 4B 4C 5 5A 6 7 8 9 10 11 12 12A 13 14 15 15A 16 17 18 19 20 21 22 23 24 Part Number 8584007 2712172 2712922 8305626 8769129 7097491 8769155 8769156 8769129 8303728 8769146 8769126 8303690 7084683 8584002 2712582 8760045 8769139 8769139 8310081 8760143 8420057 8640027 8420059 8420056 8420058 8303620 8307005 8540001 7085491 8760107 8769128 Qty.
AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (S/N 6036-1317 & AFTER) 2 5 6 MACHINE FRONT 1 7 1 8 9 4 7A 4 INNER BOOM 3 10 11 13 25 12 26 26 25 22 22A 24 24 20 20A 20B 23 PORT A 21 12 18 PORT B PORT B 17 15 12 19 PORT A 16A FRAME 16 15 UNDERNEATH VIEW. REFER TO VALVE PLATE ASSEMBLY PAGE FOR BREAKDOWN. 5.8.
AUXILIARY HYDRAULIC CIRCUIT - OPTIONAL (S/N 6036-1317 & AFTER) Item No. Part Number 1 2 3 4 5 6 7 7A 8 9 10 11 12 13 14 15 16 16A 17 18 19 20 20A 20B 21 22 22A 23 24 25 26 8585145 2712922 8303786 8769126 8303743 8769153 8769152 8769152 8769155 8769156 7084683 8760045 2712582 8584002 8305626 8769128 8769139 8769139 8310081 8760143 8760107 8430005 8640029 8640028 8420055 8430006 8420029 8420053 8760142 8760045 5713331 6036 Revised 11/97 Qty.
BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE) 10 SERVICE BRAKES MACHINE FRONT HYDRAULIC RESERVOIR 11 9 PARK LOCK 1 4 3 10 A 5 8 12 10 2 5 8 11 B 13 6 8 6 10 9 7 SERVICE BRAKES MACHINE FRONT B A UNDERSIDE VIEW OF VALVE PLATE.REFER TO VALVE PLATE ASSEMBLY PAGES FOR BREAKDOWN. PA0494 5.
BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number 8760113 2712052 8760036 2712072 2712042 8760110 2710672 8760455 2712092 8406105 2712022 2711972 2711492 6036 Revised 11/97 Qty. 1 1 1 1 2 3 1 3 2 4 2 1 1 Description Connector, Straight, SAE 4-8, male JIC 37° x male str. thd.
BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE) 10 SERVICE BRAKES HYDRAULIC RESERVOIR 3 11 9 PARK LOCK 1 4 10 MACHINE FRONT 8 2 12 10 5 8 11 13 6 8 6 10 9 BRAKE VALVE 7 PORT 2 A T PORT CY SERVICE BRAKES PORT T A - BRAKE MANIFOLD VALVE B - PRIORITY VALVE B 4 5 PORT 5 BR UNDERSIDE VIEW OF VALVE PLATE. REFER TO VALVE PLATE ASSEMBLY PAGE FOR BREAKDOWN. 5.9.
BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number 8760113 6605152 8760036 2712072 2712332 8760110 2710672 8760455 2712092 8406105 2712022 2711972 2711492 6036 Revised 11/97 Qty. 1 1 1 1 2 3 1 3 2 4 2 1 1 Description Connector, Straight, SAE 4-8, male JIC 37° x male str. thd.
BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE w/DECLUTCH CONVERSION INSTALLED) 10 11 SERVICE BRAKES MACHINE FRONT HYDRAULIC RESERVOIR PARK LOCK 1 4 9 10 A 5 12 10 8 11 8 6 13 22 2 15 B 8 17 18 16 19 21 5 6 10 9 C BRAKE VALVE D 20 7 SERVICE BRAKES MACHINE FRONT A - PRESSURE REDUCING VALVE B - PARK LOCK RELEASE VALVE C - SEQUENCE VALVE D - TRANSMISSION CONTROL VALVE B 15 C A UNDERSIDE VIEW OF VALVE PLATE. REFER TO VALVE PLATE ASSEMBLY FOR BREAKDOWN.
BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (S/N 9B0499 & BEFORE w/DECLUTCH CONVERSION INSTALLED) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 Part Number 8760113 2712052 8760036 2712072 2712042 8760110 2710672 8760455 2712092 8406105 2712022 2711972 2711492 7093242 8902134 8841314 8760011 8760010 2712052 6605652 8540214 8760432 6036 Revised 11/97 Qty. 1 1 1 1 2 3 1 3 2 4 2 1 1 1 1 1 1 1 1 1 1 1 Description Connector, Straight, SAE 4-8, male JIC 37° x male str. thd.
BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (S/N 9B08500 THRU 0E1179 w/DECLUTCH CONVERSION INSTALLED AND 0E1180 & AFTER) 10 SERVICE BRAKES HYDRAULIC RESERVOIR 3 11 9 PARK LOCK 4 10 1 MACHINE FRONT 8 2 19 12 10 5 8 11 8 17 13 16 6 7 10 BRAKE VALVES 6 9 SERVICE BRAKES PORT T B PORT T A 15 4 20 A - BRAKE MANIFOLD VALVE B - PRIORITY VALVE 5 PORT C1 PORT C2 18 PORT BR 5 2 19 UNDERSIDE VIEW OF VALVE PLATE. REFER TO VALVE PLATE ASSEMBLY PAGE FOR BREAKDOWN. 5.9.
BRAKE CIRCUITS - W/4 WHEEL SERVICE BRAKES (S/N 9B08500 THRU 0E1179 w/DECLUTCH CONVERSION INSTALLED AND 0E1180 & AFTER) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part Number 8760113 6605152 8760036 2712072 2712332 8760110 2710672 8760455 2712092 8406105 2712022 2711972 2711492 7092552 8902659 8841314 8760011 8760113 2712052 8303728 6036 Revised 11/97 Qty. 1 1 1 1 2 3 1 3 2 4 2 1 1 1 1 1 1 1 1 2 Description Connector, Straight, SAE 4-8, male JIC 37° x male str. thd.
HYDRAULIC OIL COOLING CIRCUIT - OPTIONAL (S/N 6036-1525 AND BEFORE) SECONDARY CONTROL VALVE 9 MACHINE FRONT 5 15 12 14 8 13 7 6 15 18 4 10 1 22 4 16 3 3 17 2 10 TRANS. TEMP. SWITCH 23 10 11 24 21 20 19 PA1740 5.
HYDRAULIC OIL COOLING CIRCUIT - OPTIONAL (S/N 6036-1525 AND BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part Number Qty.
HYDRAULIC AND TRANSMISSION OIL COOLING CIRCUITS - OPTIONAL (S/N 6036-1526 AND AFTER) SECONDARY CONTROL VALVE 9 MACHINE FRONT 5 14 11 13 8 12 7 6 14 10 18 10 15 TRANS. TEMP. SWITCH 19 10 3 4 2 16 1 17 10 PA1790 5.10.
HYDRAULIC AND TRANSMISSION OIL COOLING CIRCUITS - OPTIONAL (S/N 6036-1526 AND AFTER) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Number Qty.
HYDRAULIC RESERVOIR (S/N 9B0499 AND BEFORE) 21 19 22 15 20 1A 18 16 14 1 17 2 13 11 10 12 3 4 MACHINE FRONT 9 5 6 7 8 6.
HYDRAULIC RESERVOIR (S/N 9B0499 AND BEFORE) Item No. Part Number 1 1A 2 3 4 5 6 7 8 9 10 11 12 8322022 8322029 See Note 8464009 8541437 8324014 8551811 7082901 7081002 8305006 8307004 8769128 8303715 Qty. 1 1 1 1 1 1 1 2 1 6 2 2 2 Description Filler/Breather (Includes Item 1A) Cap, Filler/Breather Reservoir, Hydraulic Gauge, Sight Plug, Pipe, Square, 3/4 Strainer Nipple, 2.
HYDRAULIC RESERVOIR (S/N 9B0500 THRU 6036-1316) 20 17 9 19 10 1A 18 7 1 16 11 15 2 13 3 12 14 4 9 5 MACHINE FRONT 6 7 8 PA1043 6.1.
HYDRAULIC RESERVOIR (S/N 9B0500 THRU 6036-1316) Item No. Part Number Qty. 1 1A 2 3 4 5 6 7 8 9 10 11 12 13 14 8322022 8322029 See Note 8464009 8541437 8324014 8551811 7082901 7088802 8305626 8320256 8320265 8307004 8769128 8303715 1 1 1 1 1 1 1 2 1 12 1 1 2 2 2 Description Filler/Breather (Includes Item 1A) Cap, Filler/Breather Reservoir, Hydraulic Gauge, Sight Plug, Pipe, Square Hd, 3/4 Strainer Nipple, 2.
HYDRAULIC RESERVOIR (S/N 6036-1317 AND AFTER) 8 1A 9 1 6 MACHINE FRONT 10 2 3 5 4 6 8 7 PA1271 6.1.
HYDRAULIC RESERVOIR (S/N 6036-1317 AND AFTER) Item No. Part Number Qty. 1 1A 2 3 4 5 6 7 8 9 10 8322022 8322029 7093154 8464012 8541437 8324029 7082901 7092652 8305626 8320256 8320265 1 1 1 1 1 1 2 1 12 1 1 6036 Revised 11/97 Description Filler/Breather (Includes Item 1A) Cap, Filler/Breather Reservoir, Hydraulic Gauge, Sight (Includes mtg. hardware and seal) Plug, Pipe, Square Hd, 3/4 Strainer Gasket Flange Assembly Locknut, 5/16-18 Cover Assembly, w/By-Pass Element 6.1.
MAIN TANDEM PUMP 1 2 3 4 6 9 8 7 5 10 12 11 13 7 6 9 20 19 8 6 6 12 14 15 6 8 9 6 7 12 21 16 6 PF0760 9 8 12 17 18 MA0843 6.
MAIN TANDEM PUMP Item No. Qty.
STEERING & EMERGENCY BRAKE PUMP (S/N 7P0013 & BEFORE) 1 5 10 4 6 9 11 3 7 Kit 2 8 PF0791 PA0563 Item No. 1 2 3 4 5 6 7 8 9 10 Part Number See Kits See Kits See Kits 8032916 8032888 8032915 8033229 8033230 8033231 8033232 8033233 Qty. 1 1 1 2 1 1 1 4 4 2 1 Description Pump & Motor Assembly (Includes Items 1 thru 10) Motor Pump Screw Solenoid Cable, Terminal Coupling Washer Screw Washer Strap, Ground KITS 11 6.
STEERING AND EMERGENCY BRAKE PUMP (S/N 7P0014 THRU S/N 9B0499) 7 1 6 2 4 5 3 PA0573 Item No. 1 2 3 4 5 6 7 Part Number 8440147 8033180 8033186 8033181 8033182 8033184 8033187 8033185 6036 Revised 11/97 Qty. 1 1 1 1 1 1 2 1 Description Pump & Motor Assembly (Includes Items 1 thru 7) Motor End Head Assembly Pump Solenoid Valve, Check Screw, Taptite, 1/4-20 x 1/4 (Torx) Cable, Terminal 6.3.
BOOM HOIST CYLINDER ALTERNATE STAMPING ON EALIER TJB CYLINDERS 13 JB 11 T 14 16 15 10 9 10 12 9 PF0760 LOCATION OF PORT FOR LOAD INDICATOR ON OPTIONAL UNIT 8 17 3 7 18 2 6 SEE KITS 1 13 14 4 TJ B 5 TJB STAMPING LOCATION 16 PA0584 25 16 1 17 19 16 2 26 27 20 PF0760 15 ALTERNATE STAMPING ON EARLIER BHE CYLINDERS 21 28 24 14 22 13 21 E BH 3 B BHE STAMPING LOCATION 6.
BOOM HOIST CYLINDER Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part Number Qty.
BOOM EXTEND CYLINDER 3 2 1 TJB STAMPING LOCATION 2 3 17 4 5 17 TJ 9 B 18 8 7 10 11 12 11 TJ ALTERNATE STAMPING ON EARLIER TJB CYLINDERS 6 SEE KITS B 15 SEE KITS 12 16 19 14 13 PF0760 20 PA0594 21 12 4 6 1 BHE STAMPING LOCATION 7 9 10 11 10 8 2 3 BH E 6 7 5 3 SEE KITS 4 2 19 21 22 PF0760 6.
BOOM EXTEND CYLINDER Item No. Part Number Qty.
SLAVE CYLINDER 11 12 10 6 4 5 3 13 5 1 6 2 7 15 8 PF0760 11 9 10 12 14 PA0603 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 2716193 8032706 NSS 8032702 8032704 See Kits See Kits See Kits See Kits 8032705 See Kits See Kits 8065640 8520013 8520021 Qty.
ATTACHMENT TILT CYLINDER 2 6 7 1 9 10 15 SEE KITS 13 9 16 10 17 8 7 5 PF0760 6 4 11 3 14 12 PA0613 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part Number 2711703 NSS 8032702 See Kits 8032746 See Kits See Kits See Kits 8032704 See Kits See Kits 8032747 7089722 8902247 8520013 8520021 Qty.
FRAME TILT CYLINDER SEE KITS 14 1 2 8 SEE KITS 2 9 1 10 11 3 15 12 4 16 5 13 PF0760 6 14 7 PA0623 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 2711673 8902511 8032712 NSS 8032726 8032727 See Kits See Kits 8032728 See Kits See Kits See Kits See Kits 8032729 8520013 Qty.
6036
STEERING CYLINDER (S/N 3101 & BEFORE) 1 11 EARLIER STEER CYLINDERS HAVE INTEGRAL SOCKET ON ONE END. TO REPLACE STEER CYLINDER, ORDER NEW STEER CYLINDER AND SOCKET ON PAGE 3.16. 2 3 4 12 9 10 8 6 5 7 7 11 6 8 13 PF0760 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Part Number 8032963 8032964 NSS 8033488 8032966 8032967 8032968 8032965 See Kits See Kits See Kits See Kits See Kits See Kits See Kits PA1810 Qty.
STEERING CYLINDER (S/N 3102 & AFTER) 1A 13 11 13 14 10 1 2 RETRACT PORT 13 11 6 14 TORQUE TO 160 LBS-FT 3 13 4 4A 10 PF0760 9 15 5 8 7 12 8 12 15 9 16 7 PA1890 Item No. Part Number Qty.
MAIN CONTROL VALVE (S/N 9B0499 & BEFORE) 7 29 28 8 2 A A 9 A 17 18 43 5 40 4 A 10 42 41 4 3 15 10 16 1 13 11 12 A 6 43 B B 19 29 28 28 B B B 20 12 20 30 11 13 14 19 28 29 32 21 22 26 44 47 Kit 45 46 23 48 27 PF0791 33 34 Kit Kit 37 35 Kit Kit 25 38 39 31 49 36 Kit 24 6.
MAIN CONTROL VALVE (S/N 9B0499 & BEFORE) Item No.
MAIN CONTROL VALVE (S/N 9B0500 & AFTER) 39 37 26 12 9 13 11 6 7 2 15 8 41 10 6 42 5 14 7 14 26 26 13 15 4 5 1 16 EXTEND/ RETRACT 39 3 5 RAISE/ LOWER 38 36 40 17 38 18 18 26 17 28 19 20 24 21 22 6.10.
MAIN CONTROL VALVE (S/N 9B0500 & AFTER) Item No.
MAIN CONTROL VALVE - ELECTRONIC (S/N 9B0500 & AFTER) ALL SERVICE PARTS FOR THE HOIST WORKING SECTION ARE THE SAME AS PARTS USED ON EXTEND WORKING SECTION EXCEPT FOR THE SPOOL. SPOOL IS NOT SOLD SEPARATELY. SECTION BODY AND SPOOL ARE MATCHED SETS AND ARE SOLD AS A COMPLETE ASSEMBLY ONLY.
MAIN CONTROL VALVE - ELECTRONIC (S/N 9B0500 & AFTER) 63 77 62 64A 64D 75 64 76 64B 64C 54 65 72 66 60 67 78 59 58 68 71 70 69 NOTE: THIS SEAL KIT IS USED BETWEEN EACH VALVE SECTION. 3 KITS ARE REQUIRED TO SERVICE THE COMPLETE VALVE. 74 11 73 8 9 12 13 10 OUTLET SECTION 16 14 53 13 3 5 NOTE: EACH KIT WILL CONTAIN A LOAD SENSING BALL (ITEM 15). DO NOT USE LOAD SENSING BALL BETWEEN INLET AND HOIST SECTIONS NOR BETWEEN OUTLET AND EXTEND SECTIONS. 3 2 6 7 1 6036 Revised 11/97 6.
MAIN CONTROL VALVE - ELECTRONIC (S/N 9B0500 AND AFTER) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 64A 64B Part Number 8902146 8033255 8033256 8033257 8033258 8033278 8033279 8033280 8033281 8033282 8033284 8033285 8033286 8033287 8033288 8033289 8033290 8033291 8033292 8033295 8033293 8033259 8033260 8033261 8903009 8033263 8033264 8033249 64C 64D 6.
MAIN CONTROL VALVE - ELECTRONIC (S/N 9B0500 AND AFTER) Item No. 65 66 67 68 69 70 71 72 73 74 75 76 77 78 Part Number 8033267 8033268 8033269 8033270 8033271 8033272 8033273 8033274 8033275 8033276 8033277 Qty.
DIRECTIONAL CONTROL VALVES (S/N 9B0499 & BEFORE) 4 1 15 5 3 2 9 10 6 7 8 11 12 14 13 PA0653 6.
ELECTRICAL SYSTEM - CAB HARNESS (S/N 9B0501 & AFTER) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 8902222 8902116 8902134 8902130 8902651 8032758 8902109 8640017 8032756 8902224 8032757 8902225 8032759 8902230 8902231 Qty.
DIRECTIONAL CONTROL VALVES (S/N 9B0500 & AFTER) 2 1 3A 3 4 16 17 18 19 10 12 7 PR 1 11 SV 14 15 1 V 1 CV C1 C2 8 6 5 PR SV 1 1 P BR 1 V CV 1 BR DS DS 9 13 (S/N 0E1180 AND AFTER) 6.11.
DIRECTIONAL CONTROL VALVES (S/N 9B0500 & AFTER) Item No. Part Number Qty.
MAIN CONTROL VALVE - AUXILIARY HYDRAULICS (S/N 9B0499 & BEFORE) 8 7 29 28 A A A 17 18 A 40 A 9 10 41 2 41 5 4 4 4 15 10 40 16 3 42 13 1 11 12 B A 6 40 B B 19 B 29 28 28 B B 20 20 30 12 11 13 19 28 29 14 31 38 39 32 21 26 22 37 43 46 Kit Kit 44 47 Kit 25 27 Kit 45 23 24 6.
MAIN CONTROL VALVE - AUXILIARY HYDRAULICS (S/N 9B0499 & BEFORE) Item No.
6036
SIDE TILT CARRIAGE CYLINDER 8 9 9 5 14 8 10 11 4 3 13 4 12 11 10 2 SEE KITS 14 15 7 1 16 PF0760 6 PA0673 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part Number 2711613 NSS 8902511 8205545 8205546 8205547 8205548 8205514 See Kits See Kits See Kits See Kits See Kits See Kits 8520013 Qty.
SECONDARY CONTROL VALVE (S/N 9B0500 & AFTER) 34 9 33 14 10 31 16 2 15 14 12 7 9 10 4 6 4 5 11 10 9 13 4 16 18 AUXILIARY 33 HYDRAULICS 7 4 18 3 ATTACHMENT TILT 3 8 32 29 17 32 3 5 6 FRAME TILT 1 23 19 30 24 25 16 17 18 31 37 Kit 20 Kit 38 27 28 21 35 26 Kit Kit PF0791 36 6.
SECONDARY CONTROL VALVE (S/N 9B0500 & AFTER) Item No. Part Number Qty.
6036
SWING CARRIAGE CYLINDER 14 15 16 2 PF0760 3 X PORT 1 4 10 RETRACT PORT 5 EXTEND PORT 6 13 7 SEE KITS SEE KITS 8 12 11 9 APPLY LOCKTITE #271 TO INSIDE THREADS AND TORQUE TO 250 LB-FT (339, 0 Nm) TORQUE TO 30-35 LB-FT (40.7-47.5 Nm) PH0441 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Part Number 2713363 NSS See Kits See Kits 8033783 See Kits See Kits 8033784 See Kits See Kits 8033785 8033786 8092842 8033788 Qty.
ELECTRIC SYSTEM (S/N 9B0500 & BEFORE) 52 41 26 42 38 RED BLK GRN 1 30 12 13 14 15 17 L P H W B 13 12 33 50 22 6 1 32 5 22 23 1 17 16 30 2 26 2 32 36 34 24 25 3 4 3 12 11 12 10 3 49 15 45 13 27 47 11 46 18 10 24 35 42 20 12 22 26 20 48 12 2 2 8 9 11 21 20 24 55 9 1 39 41 43 31 33 14 8 24 42 18 9 44 2 54 41 9 2 53 51 2 8 19 20 57 59 7.
ELECTRIC SYSTEM (S/N 9B0500 & BEFORE) 38 39 40 25 17 21 4 7 21 38 18 2 25 16 33 36 14 15 27 27 34 34 17 17 31 31 10 4 29 34 28 28 15 36 14 14 37 15 27 31 30 32 31 5 6 18 10 16 16 25 25 38 38 20 20 16 6 6 5 18 37 10 36 58 19 37 35 29 20 34 36 5 56 29 19 27 5 6 19 20 4 3 6036 Revised 11/97 7.
ELECTRICAL SYSTEM (S/N 9B0500 AND BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 7.
6036
ELECTRICAL SYSTEM - CAB HARNESS (S/N 9B0501 & AFTER) 37 38 3 40 39 41 37 38 27 32 30 10 12 24 11 42 22 35 23 27 30 17 20 26 18 19 17 20 1 24 (S/N 1883 & AFTER) PREVIOUS CAB HARNESS PROTECTIVE DEVICES (S/N 9B0501 THRU 1882) 3 2 4 5 P BLK GRN MOTOR 20 RED L SWITCH H B 24 20 15 3 S 9 S I 6 G 18 12 43 2 10 11 38 4 2 5 31 42 BLACK 14 1 3 32 30 7 25 35 20 10 38 18 25 6 WASHER BOTTLE OPT 33 2 NOT USED 36 16 43 2 31 15 17 34 27 1 14 36 41
ELECTRICAL SYSTEM - CAB HARNESS (S/N 9B0501 & AFTER) Item No. 1 1A 1B 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number 7089114 7114754 8220882 8688026 7112511 8033201 8223442 8580312 8223405 8580311 8464212 8466305 8467014 8223220 8220050 8033065 8223436 8223438 8033078 8229233 8229234 8229235 8305004 8307109 8307005 8305002 8229415 8223024 8584001 8307002 8223444 8223445 8307003 8469028 8582007 8220008 8160621 8032756 8584003 Qty.
LIGHTING SYSTEM (EARLY MACHINES) 29 3 5 3 38 31 3 5 11 21 2 4 5 28 26 12 25 27 27 54 14 1 3 10 11 5 5 52 53 15 2 5 5 2 17 8 5 5 23 7 29 7 6 3 6 24 2 14 1 1 3 4 9 5 8 10 3 21 1 8 9 8 9 20 21 2 21 20 19 2 4 2 4 5 6 17 18 3 15 16 1 3 7.
LIGHTING SYSTEM (EARLY MACHINES) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part Number 7085783 7047421 7069851 7069743 8305645 8303620 8580209 8223025 7085751 7047371 8500201 8303837 8305627 8307111 8223419 8221011-0600 8223016 8220051 8406002 7085732 7015531 8584003 8220050 7085821 7085801 7085791 7058372 7047041 8229227 7085831 7087411 8305405 6036 Revised 11/97 Qty.
LIGHTING SYSTEM (LATER MACHINES) 5 19 25 27 7 7 4 6 18 22 REF 2 19 25 27 28 21 25 7 4 3 25 27 2 2 21 31 22 24 17 15 16 22 29 20 3 25 27 2 4 7 7 5 6 7 6 18 10 11 12 13 14 8 9 23 18 5, 6, 7, 18, 30, 31 2 28 BOOM LIGHT 2 IGN. SW. 15 2 1 RIGHT FRONT 10 11 3 8 9 54 TO FUEL GAUGE 9 2 6 T 4 3 7 6 2 2 3 7.2.1 1 7 11 8 5 H 2 2 5 17 3 34 12 10 12 54 14 B 15 26 12 10 3 15 34 11 2 2 34 4 15 1 14 STOP LIGHT SW.
LIGHTING SYSTEM (LATER MACHINES) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Part Number Qty.
ELECTRICAL SYSTEM - ENGINE HARNESS (S/N 9B0501 & AFTER - PERKINS ENGINE) 12 16 NOT USED 11 20 FUEL TANK 2 31 15 15 1 14 36 37 2 20 1 31 35 1 NOT USED 25 2 STARTER 29 37 S I 36 25 5 29 27 31 17 17 5 SOLENOID 19 16 44 NOT USED 22 6 13 18 14 38 14 44 17 18 34 15 23 21 35 2 16 20 17, 18 6 19 19 38 WIRING CONFIGURATION DELCO (EARLIER PRODUCTION) 7 8 9 10 21 34 6 27 38 2 5 6 WIRE #2 27, 28 (-) 19 3 3A WIRE #38 2 (+) 4 W B+ D+ (-) 5 WIRE #5 25,
ELECTRICAL SYSTEM - ENGINE HARNESS (S/N 9B0501 & AFTER - PERKINS ENGINE) Item No. 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part Number 7098864 7096874 8270014 7084542 7068651 7080192 8310202 8270602 7093442 8270617 8303615 8305004 8307002 8223216 8468026 8223217 8274401 8032677 8277143 8270411 8270412 8270219 8270221 7070992 7082261 8277095 8303987 8584001 8305438 8307022 8305043 8310078 Qty.
ELECTRICAL SYSTEM - ENGINE HARNESS (S/N 9B0501 & AFTER - CUMMINS ENGINE) NOT USED 14 NOT USED 16 2 34 2 31 15 14 17 18 6 15 1 14 36 16 18 21 35 28 44 12 17 23 FUEL TANK 15 25 26 27 20 38 31 1 25 19 20 37 2 35 2 37 NOT USED STARTER S I NOT USED 36 19 31 5 5 29 27 18 20 25 13 24 SOLENOID 29 1 16 17 44 NOT USED 29, 30 6 19 8 9 10 11 31 32 21 22 38 WIRING CONFIGURATION MOTOROLA OR PRESTOLITE (EARLIER PRODUCTION) 34 6 27 5 38 2 5 6 6 WIRE #2 13, 24
ELECTRICAL SYSTEM - ENGINE HARNESS (S/N 9B0501 & AFTER - CUMMINS ENGINE) Item No. 1 2 3 3A 4 5 6 7 8 9 10 11 12 13 14 15 16 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part Number 7126684 7096874 8270014 7114542 7068651 7080192 8310202 8270602 7082261 7093442 8270617 8303615 8305004 8307002 8303697 8310077 8223216 8223510 8223217 8277143 8270416 8584001 8270219 8270221 8033341 7070992 8310078 8305201 8310041 8220073 8033406 8307023 8305438 8307022 8305043 Qty.
ELECTRONIC JOYSTICK ASSEMBLY 6 11 18 12 13 1 2 4 16 5 3 14 17 14 15 9 7 8 10 7.
ELECTRONIC JOYSTICK ASSEMBLY Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part Number 8224016 8033389 8033390 8033391 8033392 8033393 8033394 8033395 8033396 8033397 8033398 8033399 8033400 8033401 8033402 8033403 8033404 8033405 8033490 6036 Revised 9/94 Qty.
6036
ELECTRONIC JOYSTICK WIRING w/o TLC (S/N 9B0501 & AFTER) RAISE /LOWER FRONT SWITCH REAR SWITCH COM 4 COM NO COM NC NC 4 NO NO 7 GRD WIRES NC + LH SWITCH C + A B 3 EXTEND /RETRACT RH SWITCH NC JUMPER COM NO R 2 L C R T EXTEND /RETRACT 1 L C 2 T RAISE /LOWER DEAD BAND MAX OUTPUT MAX OUTPUT DEAD BAND RAISE /LOWER 2 1 3 4 B A B A B A B A - + - + RETRACT EXTEND - + RAISE - + LOWER EXTEND /RETRACT 5 2 45 45 2 PF0760 CIRCUIT BREAKERS CONTROL VALVE PA1123
TLC WIRING CIRCUIT BREAKERS VEHICLE POWER 6 AMP MAIN CONTROL VALVE RED BLK TO HOURMETER RED BLK VALVE RED BLK 2 RED 4 LOWER LOWER 3 RAISE RAISE 1 EXTEND EXTEND 2 RETRACT RETRACT BLK A RED B WHT C BLK VEHICLE ATTITUDE SENSOR TACH SENSOR RED A WHT B BLK C 3 4 1 A RED B WHT C BLK BOOM LENGTH SENSOR A RED B WHT C BLK BOOM ANGLE SENSOR 12 16 20 24 28 32 14 18 22 26 30 JOYSTICK E ROW ROW C ROW A CENTER SWITCH RAISE
TLC WIRING FUEL GAUGE MOUNTING AND GROUND BRACKET TAPE BACK UNUSED DIODE WIRE 11 HEATER 12 11 SWITCH CLOSED CAB FAN (DEFROSTER) 13 SWITCH WIPER/WASHER 14 8 Kit HEATER GROUND 4 1 Kit 2 9 3 Kit 15 Kit REAR OF STEER VALVE SOLENOIDS 16 HORN PF0791 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Part Number 7086772 8220060 7088232 7110922 7088212 7088222 7088122 7088202 7090051 7090041 7111762 7089712 7090191 7090901 PA1860 Qty.
DECALS AND PAINT 3 2 4 32 5 7 6 8 60 75 1 -15 30 45 15 9 25 6036 24 13 26 9 16 11 10 it lK ca De 34 PF0790 SEE PAGE 2.5 FOR OVERLAYS 35 14 15 it lK ca De 17 FAN SHROUD 18 GEAR HOUSING 19 23 5 6 20 32 2 21 33 9 6036 27 TRAK INTERNATIONAL 21 9 10 12 22 29 11 30 28 PF0770 8.
DECALS AND PAINT Item No. 1 Part Number Qty.
OUTER BOOM (S/N 9B0499 & BEFORE) 7 37 38 36 8 7A 33 9 6 18 36 4 40 33 39 34 25 3 5 3 42 2 30 12 10 1 11 31 15 41 32 27 28 28 21 30 29 26 2 13 20 23 27 23 2 EXTEND CYLINDER 24 25 48 46 22 2 43 9.
OUTER BOOM (S/N 9B0499 & BEFORE) Item No.
OUTER BOOM (S/N 9B0500 & AFTER) 7 8 37 38 33 36 6 18 4 36 35 40 34 25 33 3 27 3 2 31 32 5 41 39 24 10 24 29 26 30 27 28 11 15 16 28 17 19 31 21 2 14 13 3 18 20 EXTEND CYLINDER 28 27 23 47 2 46 22 2 42 9.1.
OUTER BOOM (S/N 9B0500 & AFTER) Item No.
INTERMEDIATE BOOM 8 8 17 7 8 8 9 18 11 6 10 19 3 16 13 2 10 4 3 15 15 12 1 3 15 5 11 5 6 B A 12 5 6 4 5 6 3 12 6 5 15 5 15 6 3 12 5 15 6 16 3 2 14 15 3 20 20 6 36 25 34 35 22 34 35 S/N 1316 & BEFORE (NO LONGER AVAILABLE) 20 20 34 23 35 34 24 34 A 25 S/N 1317 THRU 1345 (NO LONGER AVAILABLE) 20 20 34 25 35 34 9.
INTERMEDIATE BOOM Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part Number Qty.
INNER BOOM 9 10 21 12 13 5 11 4 19 6 3 21 21 12 11 7 24 6 21 19 23 6 1 8 19 9 10 25 20 2 4 5 4 14 5 ATTACHMENT TILT CYLINDER 15 26 14 28 27 23 31 29 30 22 17 16 18 PA1581 9.
INNER BOOM Item No. Part Number Qty.
QUICK ATTACH 1 2 7 6 5 4 3 Item No. 1 2 3 4 5 6 7 9.4 Part Number 7083752 8305619 7085552 7085571 7085562 8307104 8303638 Qty.
CARRIAGE 48" 6 5 7 8 9 2 1 3 4 2 3 4 10 11 12 PA0750 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Part Number 7083054 8303634 7086471 8305643 8303666 8305643 8305644 7083992 8303772 7087002 7083912 7048233 6036 Revised 11/97 Qty. 1 2 2 2 1 1 1 1 1 1 1 2 Description Carriage, 48" Screw, Hex Hd Cap, 5/8-11 x 4 Collar Locknut, 5/8-11 Screw, Hex Hd Cap, 5/8-11 x 5 Locknut, 5/8-11 Locknut, 1/2-13 Pin, Rod End, Fork Cylinder Screw, Hex Hd Cap, 1/2-13 x 5 Pin, Lock Shaft Fork, Pallet 48 x 4 9.
CARRIAGE 60" (OPTIONAL) 6 5 7 8 9 2 1 3 4 2 3 4 10 11 12 PA0750 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 9.6 Part Number 7086304 8303634 7086471 8305643 8303666 8305643 8305644 7083992 8303772 7087002 7084972 7048233 7092793 7085073 Qty.
CARRIAGE 72" (OPTIONAL) 6 5 7 8 9 2 1 3 4 2 3 4 10 11 12 Item No. 1 2 3 4 5 6 7 8 9 10 11 12 Part Number 7090814 8303634 7086471 8305643 8303666 8305643 8305644 7083992 8303772 7087002 7084942 7048233 7092793 7085073 6036 Revised 11/97 Qty.
6036
UTILITY BUCKET (OPTIONAL) 1 2 Item No. 1 2 Part Number 7110744 4106561 6036 Revised 9/94 Qty. 1 1 Description Bucket, Utility, 1-1/4 cu yd (Includes Item 2) Plate, Capacity 9.
SIDE TILT CARRIAGE - OPTIONAL PIVOT PIN WITH SNAP RINGS (S/N 9B0472 & BEFORE) 18 18A 21 22 20 16 30 17 18 15 14 SIDE TILT CARRIAGE CYLINDER 1 2 24 23 9 12 27 8 29 12 28 24 10 11 13 6 7 12 4 3 19 5 25 26 31 Kit PF0791 29 28 27 PA0794 9.
SIDE TILT CARRIAGE - OPTIONAL PIVOT PIN WITH SNAP RINGS (S/N 9B0472 & BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 19 20 21 22 23 24 25 26 27 28 29 30 Part Number 7077344 7077444 7065482 8303739 8305626 7086894 7077501 7077511 7077481 8065643 8642001 8642235 8760117 8584001 2711992 8760030 8420056 8420057 8640027 8541433 8420058 8420059 8582406-0090 7080231 8642207 7075942 7075952 7079251 8303629 8305644 7069093 7077333 7070623 Qty.
SIDE TILT CARRIAGE - OPTIONAL PIVOT PIN WITH LOCK COLLAR (S/N 9B0472 & BEFORE) 21 18 18A 22 16 32 20 17 16 14 15 SIDE TILT CARRIAGE CYLINDER 1 2 29 23 12 9 25 8 31 24 12 10 13 30 6 11 26 7 12 4 3 19 5 27 28 31 33 Kit PF0791 9.9.
SIDE TILT CARRIAGE - OPTIONAL PIVOT PIN WITH LOCK COLLAR (S/N 9B0472 & BEFORE) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 18A 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Part Number 7077344 7077444 7065482 8303739 8305626 7085154 7077501 7077511 7077481 8065643 8642001 8642235 8760117 8584001 2711992 8760030 8420056 8420057 8640027 8541433 8420058 8420059 8582406-0090 7085411 7085501 8303770 8305645 7075942 7075952 7079251 8303629 8305644 7069093 7077333 7070623 Qty.
SIDE TILT CARRIAGE - OPTIONAL (S/N 9B0473 THRU 6036-1316) 22 19 19A 23 21 18 17 34 17 15 SIDE TILT CARRIAGE CYLINDER 1 2 3 16 24 10 13 9 31 33 32 25 11 14 13 26 12 27 8 7 13 5 4 20 6 35 28 29 30 33 Kit PF0791 9.9.
SIDE TILT CARRIAGE - OPTIONAL (S/N 9B0473 THRU 6036-1316) Item No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 19A 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 Part Number Qty.
SIDE TILT CARRIAGE - OPTIONAL (S/N 6036-1317 & After) 22 19 19A 19B 19C 23 21 17 34 17 18 18A 15 16 1 2 3 31 33 24 SIDE TILT CARRIAGE CYLINDER 9 11 13 32 10 13 26 25 14 12 27 7 8 13 5 4 20 6 28 29 30 32 9.9.
SIDE TILT CARRIAGE - OPTIONAL (S/N 9B0473 THRU 6036-1316) Item No.
SWING CARRIAGE (OPTIONAL) L.H. CYLINDER 12 18 19 20 20A X E 39 R R.H. CYLINDER 26 26 27 38 14 13 R 37 41 28 2 3 5 CYLINDER AS VIEWED FROM THE BACKSIDE SWING CARRIAGE CYLINDER SEE PAGE 6.15 CAPACITY CHARTS 1 SET OPERATORS MANUAL 1 SET OPERATORS CAB 8 9 32 32 36 36 12 34 37 E X 30 23 16 17 22 31 32 6 31 40 41 4 31 24 8 11 15 9 9 31 1 21 10 8 7 24 ATTACH TO PORT R R.H. CYLINDER 8 10 12 35 25 9 ATTACH TO PORT R L.H. CYLINDER 4 12 29 31 9.
SWING CARRIAGE (OPTIONAL) Item No.
6036
SHEET MATERIAL HANDLER (OPTIONAL) 3 4 4 5 10 5 3 6 4 8 1 9 5 6 7 4 10 5 8 7 2 9 PK0040 Item No. 1 2 3 4 5 6 7 8 9 10 6036 Origin 9/94 Part Number 7112533 7112523 7112523 8303626 8307007 8305012 8301456 7114941 8305644 8307112 Qty. 1 1 1 6 6 4 2 2 2 2 Description Fork Support, RH Fork Support, LH Backrest Extension, Top Screw, Hex Hd Cap, 1/2-13 x 1-1/2 Washer, Lock 1/2" Nut,Hex, 1/2-13 Hitch Pin Lock, Bar Locknut, Hex, Elastic 1/2-13 Washer, Flat, 1/2" LT 9.
MOST ACTIVE SERVICE PARTS PROFILE for 6036 SKY TRAKs Part Number 8032718 8205668 8205659 8205667 8032707 8032730 8033489 8034690 8223436 8223438 8032893 8786516 2711862 2712112 2711882 8033485 8033486 8277143 8342808 8270412 8160053 8825174 8033000 8032886 8032885 8032883 8033481 7111572 7082311 8320240 8273238 8273271 8205656 8032816 7079162 8270617 8160052 8320242 8825183 8273267 8320254 8320265 8273237 8320262 8320250 8320253 8274022 8080023 8080613 8522042 8320270 Description Qty/Unit Seal Kit, Hoist
PART NUMBER INDEX Part Number Page 2709372 ...................... 5.4.1 .................................... 5.4.2 2710672 ...................... 5.5 .................................... 5.5.1 .................................... 5.5.2 .................................... 5.5.3 .................................... 5.9 .................................... 5.9.1 .................................... 5.9.2 .................................... 5.9.3 2711382 ...................... 5.6 2711492 ..................
PART NUMBER INDEX Part Number Page 7048233 ...................... 9.5 .................................... 9.6 .................................... 9.7 .................................... 9.9.2 .................................... 9.9.3 7054351 ...................... 4.1 .................................... 4.5 .................................... 4.8 .................................... 4.8.1 .................................... 4.9 .................................... 4.9.1 7054902 ....................
PART NUMBER INDEX Part Number Page 7085403 ...................... 2.13 .................................... 2.13.1 7085411 ...................... 9.9.1 .................................... 9.9.2 .................................... 9.9.3 7085422 ...................... 4.1 .................................... 4.5 .................................... 4.8 .................................... 4.8.1 .................................... 4.9 .................................... 4.9.1 7085442 ....................
PART NUMBER INDEX Part Number Page 7097533 ...................... 9.10 7097644 ...................... 5.8 .................................... 5.8.1 7097662 ...................... 5.8 .................................... 5.8.1 7097751 ...................... 5.10 7097761 ...................... 5.10 7097811 ...................... 5.10 .................................... 5.10.1 7097882 ...................... 2.14 7098142 ...................... 2.8 .................................... 2.8.1 7098271 .........
PART NUMBER INDEX Part Number Page 8032594 ...................... 3.2 .................................... 3.2.1 8032595 ...................... 3.2 .................................... 3.2.1 8032596 ...................... 3.2 .................................... 3.2.1 8032598 ...................... 3.2 .................................... 3.2.1 8032599 ...................... 3.2 .................................... 3.2.1 8032600 ...................... 3.2 .................................... 3.2.
PART NUMBER INDEX Part Number Page 8032833 ...................... 3.11 .................................... 3.12 8032834 ...................... 3.11 .................................... 3.12 8032835 ...................... 3.11 .................................... 3.12 8032836 ...................... 3.11 .................................... 3.12 8032837 ...................... 3.11 .................................... 3.12 8032838 ...................... 3.11 .................................... 3.
PART NUMBER INDEX Part Number Page 8032963 ...................... 6.9 8032964 ...................... 6.9 8032965 ...................... 6.9 8032966 ...................... 6.9 8032967 ...................... 6.9 8032968 ...................... 6.9 8032972 ...................... 3.15 .................................... 3.15.1 .................................... 3.15.2 .................................... 3.15.3 8032973 ...................... 3.15 .................................... 3.15.1 .................
PART NUMBER INDEX Part Number Page 8033274 ...................... 6.10.2 8033275 ...................... 6.10.2 8033276 ...................... 6.10.2 8033277 ...................... 6.10.2 8033278 ...................... 6.10.2 8033279 ...................... 6.10.2 8033280 ...................... 6.10.2 8033281 ...................... 6.10.2 8033282 ...................... 6.10.2 8033284 ...................... 6.10.2 8033285 ...................... 6.10.2 8033286 ...................... 6.10.2 8033287 ...........
PART NUMBER INDEX Part Number Page 8205547 ...................... 6.13 8205548 ...................... 6.13 8205655 ...................... 6.13 .................................... 6.15 8205655 ...................... 6.8 8205656 ...................... 6.4 .................................... 6.5 .................................... 6.7 8205659 ...................... 6.5 8205661 ...................... 6.13 8205667 ...................... 6.5 8205668 ...................... 6.4 8220008 ......................
PART NUMBER INDEX Part Number Page 8301002 ...................... 2.14 .................................... 2.9 8301210 ...................... 2.10 8301402 ...................... 2.14 .................................... 2.9 8301410 ...................... 2.10 8301439 ...................... 2.13 .................................... 2.7 .................................... 2.8 8301443 ...................... 2.13.1 .................................... 2.8.1 8301456 ...................... 9.11 8302147 ......
PART NUMBER INDEX Part Number Page 8303772 ...................... 9.1 .................................... 9.1.1 .................................... 9.5 .................................... 9.6 .................................... 9.7 8303776 ...................... 1.2 .................................... 2.11 .................................... 2.2 8303778 ...................... 3.20 8303786 ...................... 5.6.1 .................................... 5.8.2 8303790 ...................... 4.14 ....
PART NUMBER INDEX Part Number Page 8307004 ...................... 2.13 .................................... 2.13.1 .................................... 2.7.2 .................................... 2.7.3 .................................... 4.12 .................................... 4.13 .................................... 4.12.1 .................................... 4.13.1 .................................... 4.3 .................................... 4.3.1 .................................... 4.7 ............
PART NUMBER INDEX Part Number Page 8310202 ...................... 7.3 .................................... 7.4 8310209 ...................... 9.2 8310235 ...................... 9.2 8310245 ...................... 9.2 8320240 ...................... 5.2 8320242 ...................... 4.1 .................................... 4.5 8320250 ...................... 4.14 .................................... 4.8 .................................... 4.8.1 .................................... 4.9 ......................
PART NUMBER INDEX Part Number Page 8541433 ...................... 9.9 .................................... 9.9.1 .................................... 9.9.2 .................................... 9.9.3 8541437 ...................... 6.1 .................................... 6.1.1 .................................... 6.1.2 8541627 ...................... 7.1 8546407 ...................... 5.2 .................................... 5.2.1 .................................... 5.2.2 ..................................
PART NUMBER INDEX Part Number Page 8760113 ...................... 5.5 .................................... 5.5.1 .................................... 5.5.2 .................................... 5.5.3 .................................... 5.6.2 .................................... 5.6.3 .................................... 5.9 .................................... 5.9.1 .................................... 5.9.2 .................................... 5.9.3 .................................... 9.10 8760115 .....
PART NUMBER INDEX Part Number Page 8866348 ...................... 2.15 8866349 ...................... 2.15 8866350 ...................... 2.15 8866351 ...................... 2.15 8866362 ...................... 2.15 8866364 ...................... 2.15 8866381 ...................... 2.11 8866382 ...................... 2.11 8866437 ...................... 2.11 8866492 ...................... 2.11 8880214 ...................... 3.7 .................................... 3.9 8880215 ...................... 3.
Corporate Office JLG Industries, Inc. 1 JLG Drive McConnellsburg PA. 17233-9533 USA Phone: (717) 485-5161 Customer Support Toll Free: (877) 554-5438 Fax: (717) 485-6417 JLG Worldwide Locations JLG Industries (Australia) P.O. Box 5119 11 Bolwarra Road Port Macquarie N.S.W.