Service Manual Instruction Manual
Section 5. Wheel Assembly, Tires, and Axle
5-1
Model 6036/6036T S/N 9B0499 and Before
SECTION 5
WHEEL ASSEMBLY, TIRES, AND AXLE
CONTENTS
Par. Title Page
5.1 WHEEL ASSEMBLY AND TIRE 5-2
5.1.1 Removing Hydrofill from Tire or Tube
within Tire 5-4
5.1.2 Demounting Tire 5-5
5.1.3 Removing Wheel from Forklift 5-5
5.1.4 Demounting Standard Tire
from Three Piece Wheel 5-5
5.1.5 Demounting Optional Tire
from Single Piece Wheel 5-6
5.1.6 Wheel Cleaning 5-7
5.1.7 Wheel and Tire Inspection
and Replacement 5-7
5.1.8 Tire and Wheel Lubrication 5-7
5.1.9 Mixing Hydrofill Solution 5-7
5.1.10 Filling a Tire or a Tube within a Tire
with Hydrofill 5-7
5.1.11 Mounting Tire 5-8
5.1.12 Mounting Standard Tire
on Three Piece Wheel 5-8
5.1.13 Mounting Optional Tire
on Single Piece Wheel 5-9
5.1.14 Connecting Core Ejector Tool
to Tire Valve Stem 5-9
5.1.15 Installing a Wheel on the Forklift 5-10
5.1.16 Care of Core Ejector 5-10
5.1.17 Care of Pump 5-10
5.1.18 Tire Speed and
Road Surface Limitations 5-10
5.1.19 Care and Storage of Tires 5-10
5.2 AXLE ASSEMBLY 5-11
5.2.1 Axle 5-12
5.2.2 Wheel End With Service Brakes 5-15
5.2.3 Wheel End Without Service Brakes 5-17
5.2.4 Axle Steering Joints 5-17
5.2.5 Steering Cylinder and Tie Rod 5-21
5.2.6 Park Lock Unit 5-21
5.2.7 Carrier Assembly 5-23
5.3 AXLE LUBRICATION 5-26
5.3.1 Grease 5-26
5.3.2 Differential Housing Oil 5-26
5.3.3 Wheel End Brake Oil 5-27
5.4 SPECIFICATIONS 5-27
5.5 TROUBLESHOOTING 5-28
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