Service Manual Instruction Manual

Section 8. Engine
8-18 Model 6036 S/N 9B0499 and Before
Whenever you replace a muffler you should also
replace the tail pipe.
Use Exhaust System Sealer at all slip joint con-
nections before assembly.
When installing exhaust parts, make sure there is
sufficient clearance between the hot exhaust parts
and pipes and hoses and wiring that would be ad-
versely affected by excessive heat.
When installing an exhaust system be careful to
provide for expansion when the system is hot.
Check complete exhaust system for broken, dam-
aged, missing or mispositioned parts, open
seams, holes, loose connections, and other dete-
rioration which could permit exhaust fumes to
seep into the operators cab. Any damaged areas
must be corrected immediately.
Periodic maintenance of the exhaust system is not
required; however, it is advisable to check the con-
dition of the system when performing other main-
tenance on the forklift.
1. Muffler
2. Pipe, exhaust
3. Pipe, tail
4. Clamp, T-Bolt
5. Clamp, muffler
6. Gasket, exhaust manifold
7. Flat
8. Capscrew, hex head
9. Nut
10. Pipe, tail
NOTE: Items 7 through 10 are for forklifts with right
side exhaust, SN 8H0289 and after.
Fig. 8.23 Exhaust System for a Naturally Aspirated
Engine
1. Muffler
2. Pipe, exhaust
3. Clamp, T-Bolt
4. Clamp, muffler
5. Gasket, exhaust manifold
6. Flat
7. Capscrew, hex head
8. Nut
9. Pipe, tail
Fig. 8.24 Exhaust System for Turbocharged Engine
6
2
1
5
7
5
8
9
10
3
4
5
4
6
7
8
1
3
4
9
2
5
PA0382
PA0392
4