User Manual

Table of Contents
1
ã 2003 JLG Industries, Inc.
Introduction
The Manual....................................2
Replacement Parts........................2
Reports..........................................2
Safety Practices
Disclaimer......................................3
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols.......................8
Avoidance Symbols (cont’d)..........9
Personal Considerations .............10
Operational Considerations.........14
Equipment Considerations ..........21
Operation
Operator Controls........................24
Instruments and Indicators ..........37
Optional Controls.........................47
Pre-Operation Inspection.............57
Normal Starting............................58
Cold Starting................................59
Jump Starting ..............................60
Refueling .....................................61
Stabil-TRAK System....................63
Operating.....................................68
Using The Capacity Chart ...........76
Fork Ratings ................................89
How To Pick, Carry & Place A
Load..........................................90
Elevating Personnel.....................90
Using Other Attachments ............95
Shut-Off .......................................96
Emergency Operations
Towing A Disabled Vehicle..........97
Emergency Boom Lowering ........99
General Maintenance
General Maintenance ................112
Maintenance Schedule And
Checklist .................................113
1. Lubrication Points.............118
2. Air Cleaner And Restriction
Indicator.............................120
3. Engine Cooling System .....124
4. Engine Oil And Filter .........127
5. Engine Fuel System..........131
6. Engine Fan Belt.................136
7. Hydraulic Oil and Filter......137
8. Transmission Oil and
Filter ..................................141
9. Axle Oil..............................144
10. Brake Disk Inspection .......146
11. Wheel End Oil ...................150
12. Wheels and Tires ..............152
13. Batteries............................154
14. Fuse and Relay
Replacement .....................156
15. Boom Chains and Wear
Pads..................................161
Storage and Transport ..............183
Storage......................................183
Transport...................................184
Test Procedures
Stabil-TRAK System Test..........185
Boom/Outrigger Interlock System
Test ........................................189
Parking Brake/Transmission
De-Clutch Test Procedures....191
Four Wheel Steer Indexing
Procedure...............................193
Specifications
Fluid & Lubrication Capacities...194
Tires ..........................................195
Weights .....................................195
Vehicle Dimensions...................196
Electrical System.......................197
Engine.......................................198
Index.............................................199
Accident Prevention Tags