User Manual

Table of Contents
1
ã 2003 JLG Industries, Inc.
Introduction
The Manual....................................2
Replacement Parts........................2
Reports..........................................2
Safety Practices
Disclaimer......................................3
Hazard Classification System........3
Accident Prevention Tags..............5
New or Additional Operators .........5
Instructional Symbols ....................6
Hazard Symbols ............................7
Avoidance Symbols.......................8
Avoidance Symbols (cont’d)..........9
Personal Considerations .............10
Operational Considerations.........14
Equipment Considerations ..........21
Operation
Operator Controls........................24
Instruments and Indicators ..........37
Optional Controls.........................47
Pre-Operation Inspection.............57
Normal Starting............................58
Cold Starting................................59
Jump Starting ..............................60
Refueling .....................................61
Stabil-TRAK System....................63
Operating.....................................66
Using The Capacity Chart ...........74
Fork Ratings ................................87
How To Pick, Carry & Place A
Load..........................................88
Elevating Personnel.....................88
Using Other Attachments ............93
Shut-Off .......................................94
Emergency Operations
Towing A Disabled Vehicle..........95
Emergency Boom Lowering ........97
General Maintenance
General Maintenance ................110
Maintenance Schedule And
Checklist .................................111
1. Lubrication Points..............116
2. Air Cleaner & Restriction
Indicator.............................118
3. Engine Cooling System .....122
4. Engine Oil And Filter .........125
5. Engine Fuel System..........129
6. Engine Fan Belt.................134
7. Hydraulic Oil and Filter......135
8. Transmission Oil and
Filter ..................................139
9. Axle Oil..............................142
10. Brake Disk Inspection .......144
11. Wheel End Oil ...................148
12. Wheels and Tires ..............150
13. Batteries............................152
14. Fuse and Relay
Replacement .....................154
15. Boom Chains and Wear
Pads..................................158
Storage and Transport ..............173
Storage......................................173
Transport...................................174
Test Procedures
Stabil-TRAK System Test..........175
Parking Brake/Transmission
De-Clutch Test Procedures....179
Four Wheel Steer Indexing
Procedure...............................181
Specifications
Fluid & Lubrication Capacities...182
Tires ..........................................183
Weights .....................................183
Vehicle Dimensions...................184
Electrical System.......................185
Engine.......................................186
Index.............................................187
Accident Prevention Tags