Owners manual

ManualsBrandsSKYJACKER ManualsAutomotiveSkyjacker TCL31 Transfer Case Lowering Kit Fits 94-01 Cherokee

Installation:

1. Park the vehicle on a flat, level surface & block the front & rear tires.

2. Place the transmission in neutral.

3. Loosen all of the engine mount bolts about ½ turn.

4. Support the transfer case cross member with a transmission or floor

jack. Remove the bolts & nuts for each side of the cross member.

(See Photo # 1)

5. Slowly lower the cross member, approximately 2", to allow enough room to install the new

Skyjacker tubular spacers.

1994-2001 Jeep Cherokee XJ

Transfer Case Lowering Kit

Part # TCL31

I-TCL31 REV2 1-12 Pg 1

www.skyjacker.com

Component Box Breakdown:

Part #: TCL31

Hardware Bag Breakdown:

Part # HB-TCL31

Item # Description Qty Item # Description Qty

TCL24-B TRANS CASE LNKG RELOC B-TJ 1 10MMX60MMB 10 X 60 METRIC BOLT/10.9 2

14X1FTB 1/4 X 1 FINE THD BOLT G8 2 38X1CTBG5 3/8 X 1 CRSE THRD BLT,GRD 5 2

14FTN 1/4-28 FINE N/I LOCK NUT 2 38CTN 3/8-16 COARSE N/I LOCK NUT 2

14SAEW 1/4 SAE WASHER 2 38SAEW 3/8 SAE WASHER 6

Item # Description Qty Item # Description Qty

TCL114SX6-S TRANS CS LWR:1 1/2"X2X6-SGL 2 I-TCL31 INSTRUCTIONS FOR TCL31 1

HB-TCL31 HDWR BAG: TCL31 1

Before beginning the installation, thoroughly & completely read these instructions. Please refer to

the Parts List to insure that all parts & hardware are received prior to the disassembly of the vehicle.

If any parts are found to be missing, contact SKYJACKER

Customer Service at 318-388-0816 to

obtain the needed items. If you have any questions or reservations about installing this product,

contact SKYJACKER

Technical Assistance at 318-388-0816.

REQUIRED TOOL LIST:

• Safety Glasses

• Metric / Standard Wrenches & Sockets

• Floor Jack

• Torque Wrench

Photo # 1

Summary of content (4 pages)

PAGE 1
994-2001 Jeep Cherokee XJ Transfer Case Lowering Kit Part # TCL31 www.skyjacker.com Required Tool List: • • • • Safety Glasses Metric / Standard Wrenches & Sockets Floor Jack Torque Wrench Before beginning the installation, thoroughly & completely read these instructions. Please refer to the Parts List to insure that all parts & hardware are received prior to the disassembly of the vehicle.
PAGE 2
6. Install the new Skyjacker tubular spacers between the cross member & frame. Slowly raise the jack to firmly hold the tubular spacers in place. 7. Install the OEM nuts, removed in Step # 4, onto the studs that are protruding out of the frame on each side to hold the top half of the new spacers in place. Note: There is only one stud on each side protruding out of the frame. Next, install the 3/8" x 1" bolt on each side through the cross member & the bottom half of the new tubular spacers.
PAGE 3
4. Check the transfer case shifter to see if it will move to 4L. If not, the linkage will need adjusting as follows. Place the shifter in 4L, loosen the adjustment bolt ("A" Arrow in Photo # 5), & push the linkage ("B" Arrow in Photo # 5) forward until it stops. B Now retighten adjustment bolt. Check to be sure the 4WD works properly. A 5. On 5 speed models, engage the clutch & check the transmission shifter to see if it will go into 2nd gear. If not, the shifter housing on the floor will need trimming.
PAGE 4
Jesus Forgives, Rocks Don’t www.skyjacker.com Jesus Christ Died For You. Jesús murió por ti. John 3:16 Juan 3:16 For God so loved the world that He gave His only Son, so that everyone who believes in Him should not perish, but have everlasting life. Romans 3:23 “Porque tanto amó Dios al mundo, que dio a su Hijo unigénito, para que todo el que cree en él no se pierda, sino que tenga vida eterna.” Romanos 3:23 For all have sinned; all fall short of God’s glorious standard.