Owners manual
8. Remove transfer case shift linkage from transfer case bracket.
“This should easily pop off with use of a long screwdriver.” (See
Photo #8)
9. Transfer case can now be removed with a transmission jack.
10. With transfer case out of vehicle, remove the 6 retaining studs
on the front of transfer case using stud remover.
11. Clean outside edge of transfer case with bristle disc being sure
to remove all silicone. This surface should be clean and free of
residue.(See Photo #9)
12. Install 3/8” x 1 5/8” stud into index ring. Studs will install into
counter sunk holes. Studs should be pointing in same direction
of inside lip of ring. Teeth on the head of stud will prevent spin-
ning. To ensure that stud is pulled down flush, thread on nuts
and tighten down. Then remove nuts for future installation. (See
Photo #10)
13. Line index ring up on transfer case. The ring will only install one
way. Once holes are lined up, mark the position with a marker
so that it can easily be lined up once silicone is installed. (See
Photo #11)
14. At this time, apply a bead of silicone to outside of transfer case
mounting surface. Install index ring using the six 3/8” x 1” Allen
head bolts that are supplied. Be sure to also use supplied
washers and thread lock compound. (See Photo #12)
15. Tighten each bolt across from each other so that the ring pulls
up tight. Torque to 35 ft. lbs. (See Photo #13)
15A.Remove the inner transmission output seal located at the rear
of the transmission. Install the supplied seal adapter into the
rear of the transmission. It is recommended to apply a thin
layer of silicone on the outside of the adapter so that it can
slide in without binding. To install, tap seal in until it seats flush.
It is recommended to use a 2x4 or other flat surface when tap-
ping the adapter in. This will ensure that the adapter is installed
straight. Once adapter is installed, install the supplied seal Part
# TCS2675 into the seal adapter. Photo #14 shows the new
seal installed with the new seal adapter. Arrow #1 shows the
seal adapter. Arrow #2 shows the seal.
16. Do not install transfer case at this time. It will be installed later
on in installation.
Photo #8
Photo #9
Photo #10
Photo #11
Photo #14Photo #13Photo #12
I-D7075 Pg 6
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