Owners manual
I-D7075
Photo #50
Photo #51
Photo #53
Photo #54 Photo #55 Photo #56
54. Once again, remove tie rod from passenger side. This will
allow access to track bar mount on passenger side. Using the
template from page #15 as a guide cut out sway bar bracket
on passenger side of axle. Install new grease fitting, sleeve,
and bushings into track bar. Be sure to grease bushings prior
to installation. Place step down spacers into rod end. Install
track bar with rod end at the axle end. The track bar will attach
to the axle using new Allen head bolt supplied. Install upper
end of track bar using cam bolt and Stover nut supplied. Bolt
will install from the front and go through to the back. At this
time reinstall passenger side tie rod and reinstall draglink to
new pitman arm. (See Photo #51,#52, and #53)
55. Install sway bar drop brackets to front cross-member. Brackets
should be installed so that open sides of brackets are facing
toward the inside. The bottom of the brackets should stick for-
ward further than the top. Brackets will attach to cross-member
using factory hardware. Sway bar will bolt to new brackets
using 7/16” x 1 1/2” fine thread bolts, washers, and self-locking
nuts. Sway bar should be installed upside down, or reversed
from factory. The end of the sway bar will now bolt to the bot-
tom of the axle brackets, not the top. (See Photo #53)
56. Now that the front is installed, tighten everything down and
check for proper installation. Tighten all control arm bolts, rein-
stall shift linkage, and reinstall all vacuum lines. Go back
through instructions and tighten everything that was loosened.
Reinstall Smog Line.
57. Install new vacuum line drop bracket to passenger side frame
rail. Install new rubber 5/16” vacuum line on passenger side
frame. This will replace the factory piece. (See Photo #54)
58. Where vacuum line attaches to transfer case, the line must be
zip tied to new transmission relocation bracket. Reinstall driver
side exhaust hanger. Move it to the front of the transfer case
so that it holds the exhaust more securely. It will bolt to the
cross-member bolt on the driver side. Install front drive shaft;
skid plate may need to be removed to allow access to yoke at
the transfer case. (See Photo #55 and #56)
Photo #52
Pg 12