READ AND SAVE THESE INSTRUCTIONS Installation Instructions* for Model 60-Series High-Capacity Steam Humidifiers (Models 60-1, F60-1, 60-2 and F60-2) Includes: Warranty Information Programmable Flushing Timer Installation Instructions Operating and Maintenance Instructions CONTRACTOR: Read these instructions before installing or servicing humidifier. HOMEOWNER: Save this manual for future reference. Model No. Mfg.
Table of Contents Page Thank You! ....................................................................................................... 3 Warranty Validation Notice (Important. Please read.)...................................... 3 Skuttle Limited One-Year Product Warranty .................................................... 4 CONTRACTOR: How To Install a Skuttle Model 60-Series Steam Humidifier............................ 6 • Safety Precautions.............................................................
Thank you for purchasing a Skuttle whole-house Steam Humidifier. We appreciate your business and consider you a valued customer. We sincerely hope you are satisfied with our product and its performance. Skuttle is the oldest manufacturer of residential humidifiers, having been in business since 1917. Our longevity and dedication to our customers has resulted in products that are unsurpassed in quality and ease of operation.
Skuttle® Limited One-Year* Product Warranty This limited one-year warranty covers this Skuttle product as designated on the return portion of the Warranty Registration Card, excluding wiring, plumbing and installation. *NOTE: The 120 volt heater (Part No. 000-0430-055) and the 240 volt heater (Part No. 000-0430-056) are covered by a limited two-year warranty. All other aspects of this warranty, as stated below, apply.
7. This limited warranty does not apply to any part or component that is: damaged in transit or handling; has been subject to abuse, neglect or accident; has not been installed, operated and serviced according to Skuttle’s instructions; has been operated beyond the factory-rated capacity; or has been altered in any such way that its performance is affected. There is no warranty due to neglect, alteration or ordinary wear and tear.
For the Contractor: How To Install a Skuttle Model 60-Series Steam Humidifier NOTES: This humidifier must be installed by a qualified professional contractor. Failure to comply with this requirement may nullify the warranty. Read all instructions before beginning installation of the humidifier. Skuttle Manufacturing Company assumes no responsibility under warranty if the contractor and user do not follow these printed instructions.
Tools and Materials Needed 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Safety goggles Tin snips or aviation snips Electric drill 3/8" and 7/64" drill bits Pliers Screwdrivers (medium flat point and Phillips #1) Level Hammer Small adjustable wrench Center punch Knife Wire and hardware to connect fan control Additional relay(s) For some installations: 14. Duct tape 15. 1/4" copper water line 16. Tubing and fittings for the overflow connection 17. 2 conductor low-voltage wire Selecting a Location 1.
CAUTION: For all installation configurations, the mounting area must be strong enough to support the humidifier’s weight when it is full of water (approximately 18 lbs.), and to hold the humidifier in a level position for safe, reliable operation. Otherwise, additional duct reinforcement will be necessary. NOTE: If the installation includes exposed insulated materials, a section of the ductwork must be removed and replaced with rigid metal duct extending at least 6 feet downstream from the humidifier. 5.
4. Attach the L-shaped bracket to the top/front of the humidifier, so that the vertical wall is toward the reservoir. 5. Adjust the water level. (See Nos. 7 & 8 in “Plumbing and Setting the Water Level”, pgs. 11 & 12.) 6. Slide the flanges of the humidifier reservoir into the mounting bracket until the reservoir’s front flange comes in contact with the edge of the duct. 7. Secure the humidifier to the duct with the screws provided.
5. Adjust the water level. (See Nos. 7 & 8 in “Plumbing and Setting the Water Level”, pgs. 11 & 12.) 6. Slide the flanges of the humidifier reservoir into the mounting bracket. 7. Secure the humidifier to the duct with the screws provided. Option C requires duct reinforcement to hold the humidifier securely in place. Figure 5—Option C: Duct Center Mount DANGER: Wear safety glasses when cutting or drilling.
Plumbing and Setting the Water Level NOTE: Use copper tubing only to plumb this humidifier. 1. Select the nearest cold water pipe and install the saddle connector and needle valve (provided) by following the instructions supplied with the valve. WARNING: Do not use any line connected to an air conditioner. 2. Lightly clean the tubing ends with fine sandpaper before making connections. 3. Uncoil the copper tubing and connect one end to the saddle valve.
CAUTION: To prevent valve seat damage, never adjust the humidifier’s water level without supporting the float arm. Make adjustments in small increments. • To raise the water level, push down in the center of the float arm (see Figure 7-A, below). • To lower the water level, hold the float on the bottom of the reservoir with one hand and pull up on the center of the float arm with the other hand (see Figure 7-B, below). Figure 7-A—Raising the water level Figure 7-B—Lowering the water level 8.
How To Install the Programmable Automatic Flushing Timer The Humidifier Automatic Flushing Timer automatically flushes accumulated mineral deposits from all central-system steam– and reservoir-type humidifiers. This enables homeowners to enjoy the benefits of healthful, humidified air without the hassles of frequent maintenance due to mineral buildup. The flushing timer is set at the factory to flush the humidifier every two hours for a duration of 10 seconds, using only about 1.5 gallons of water per day.
1. If the humidifier has been preinstalled and needs servicing, refer to “How to Maintain a Skuttle Steam Humidifier” (page 16) for instructions. 2. For either a new or preinstalled humidifier, select a suitable mounting location for the flushing timer within 3 feet of the humidifier, and within 10 feet of a properly fused electrical outlet. 3. Locate a suitable waste drain for disposal of flushed water. CAUTION: Drain tubing must not kink or come in contact with sharp edges or hot surfaces.
To Reprogram the Automatic Flushing Timer: The flushing timer is set at the factory to flush the humidifier every two hours for a duration of 10 seconds, using approximately 1.5 gallons of water per day. Although the two-hour intervals between flushes may not be altered, the duration may be lengthened to either 20 or 30 seconds per flush. 1. Unplug the flushing timer from the electrical outlet. 2. Take off the back cover plate by removing the three screws closest to the moutning flanges. 3.
How To Maintain a Skuttle Steam Humidifier Because the Skuttle Steam Humidifier is designed to emit mineral-free moisture into the air, the unit should be cleaned and serviced every two-to-four months during the humidification season. Harder water, colder weather and/or higher humidistat settings will increase the frequency of cleaning and service.
deposits have been allowed to build up, steel wool or other scouring pads may be used. 7. Inspect the valve arm and float for mineral buildup and deterioration. CAUTION: If deterioration is noted, replacement will be necessary. 8. Reset the water level. (See Steps 7 & 8 of “Plumbing and Setting the Water Level”, pgs. 11 & 12.) 9. Remount the humidifier and make all electrical and plumbing reconnections. Check for leaks or overflow. Set the humidistat as directed in the humidistat instructions.
Trouble Shooting (cont’d.) PROBLEM EVIDENCE SOLUTION(S) High Humidity Condensation on walls • Turn humidistat off • Turn water to humidifier off until condensation is evaporated Heavy condensation on windows • Turn humidistat down enough to eliminate condensation (this may be a temporary condition caused by moisture from bathing, mopping, cooking, etc.
Figure 9—Parts Diagram of Models 60-1, F60-1, 60-2 and F60-2 Parts for Models 60-1, F60-1, 60-2 and F60-2 Item Part Name Part No.
Parts for Models 60-1, F60-1, 60-2 and F60-2, cont’d. Item Part Name Part No.
For the Homeowner: How Your Humidifier Works Your Skuttle Steam Humidifier supplies moist air to your home much the same way as outdoor air is humidified. On a warm summer day, the sun’s heat evaporates water from puddles, streams, rivers, oceans, etc., turning it into vapor (humidity). The amount of water vapor that rises into the air is determined by the amount of time the water is exposed to the heat source.
How To Extend the Life of Your Humidifier Mineral buildup on the humidifier’s heating element is harmful to the unit. Therefore, routine maintenance is vital to the effectiveness and longevity of your humidifier. The normal service interval will vary from one-to-three months (i.e., one or two cleanings during a typical humidification season, plus a thorough cleaning at the end of the season).
FAQs About IAQ (Frequently Asked Questions About Indoor Air Quality) Why do I need a humidifier? More and more homeowners are realizing that, during the winter months, they live in a “sick house”. Family members suffer from dry, itchy skin, parched throats and annoying coughs. Furniture creaks, floors moan, the piano slips out of tune and static electricity zaps the cat.
If you have questions about your Skuttle humidifier, or to learn which Skuttle IAQ products are right for your home, contact your local heating and air conditioning contractor: Skuttle® Indoor Air Quality Products 101 Margaret Street, Marietta, OH 45750 Phone: (800) 848-9786; Fax: (740) 373-9565 Email: customerservice@skuttle.com Web: www.skuttle.com ©2006 by Skuttle Mfg. Co. Skuttle and the “Happy House” character are registered trademarks of Skuttle Mfg. Co. Part No.