MaxiMixer MODEL 2050 OPERATION AND MAINTENANCE MANUAL 877 1st. AVE. NW Sioux Center, IA. 51250 Iowa 1-712-722-1488 www.siouxautomation.
TAKE NOTE! THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THE SAFETY OF OTHERS. FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH. THIS SYMBOL MEANS - ATTENTION! - BECOME ALERT! - YOUR SAFETY IS INVOLVED! SIGNAL WORDS: Note the use of the signal words DANGER, WARNING and CAUTION with the safety messages.
SAFETY ALERT SYMBOL − THE SAFETY ALERT SYMBOL IS USED TO PINPOINT CHARACTERISTICS WHICH IF NOT PROPERLY FOLLOWED CAN CREATE A SAFETY HAZARD.
SAFETY FIRST FARM AND INDUSTRIAL EQUIPMENT INSTITUTE SAFETY ALERT SYMBOL. This symbol is used preceding all CAUTION (a general safety reminder), WARNING (denotes a potential hazard), and DANGER (denotes a potential injury) notices! Most farm accidents, like industrial, home, and highway accidents are caused by the failure of some individuals to observe simple and fundamental safety rules or precautions.
TABLE OF CONTENTS PAGE INTRODUCTION SET-UP OPERATION MAINTENANCE Chains Power Take Off Shafts Augers LUBRICATION SCHEDULE DECAL LOCATIONS ASSEMBLY PRINTS FINAL ASSEMBLY BASE ASSEMBLY TOP AUGER ASSEMBLY BOTTOM AUGER ASSEMBLY 8” CHAIN TIGHTENER ASSEMBLY 17” CHAIN TIGHTENER ASSEMBLY 23” CHAIN TIGHTENER ASSEMBLY SHEAR SPROCKET ASSEMBLY 120 MM BEARING ASSEMBLY POWER TAKE OFF DRIVELINE POWER TAKE OFF 4 FUNCTION HYDRAULIC ASSEMBLY SWITCHBOX ASSEMBLY 2” CYLINDER ASSEMBLY DISCHARGE ASSEMBLYS 4052 4062 4074 4080 DRIV
INTRODUCTION Thank you for purchasing a 2050 MaxiMixer. The purpose of the MaxiMixer is to give the agricultural industry the ability to incorporate long stem roughage into the total mixed ration without additional grinders or processors. We have built the MaxiMixer to very exacting standards and a high level of quality that will give you many years of dependable service if properly used, maintained and serviced.
USING YOUR MaxiMixer READ CAREFULLY SETUP 1. When you are delivered your new MaxiMixer from the factory, it is not immediately necessary to check the machine for bearing lubrication or chain tightness, as these items have been factory serviced. It is recommended to walk around the machine and familiarize yourself with the location of all moving parts, caution decals, the general operating dimensions, and the basic working features of the MaxiMixer.
4. The MaxiMixer has also been supplied to you with a complete scale system. Read and understand the scale manual and familiarize yourself with its different functions. The scale indicator needs to be connected to a power source. Connect the scale indicators power cord directly to the solenoid operated hydraulic valve (if so equipped) or to the battery either on the mixer or the tractor. The leads are supplied with 1 white wire and 1 black wire.
OPERATION 1. Before attempting to fill the mixer, make sure that the discharge door is completely closed, the chute is in the up position, and the mixing chamber is free of any foreign objects. IMPORTANT! IF THE DISCHARGE DOOR IS LEFT OPEN DURING MIXING, FEED MAY BECOME TIGHTLY PLUGGED AGAINST THE CONVEYOR AND DAMAGE IT. 2. Refer to the Owner's Manual of the truck before operating the mixer, to ensure proper PTO engagement.
6. Proper loading procedure involves loading smaller quantity ingredients in the center of the mixer first, to cover up the mixing paddles. This will prevent the aggressive paddles from grabbing too much hay before it can be first adequately processed by the knives on the auger flighting. Loading long stem hay in the center of the mixer increases the chances of shearing pins. If not happy with the resulting ration, some sequencing changes may need to be made.
8. Normal mixing time is form 1 to 2 minutes after the last ingredient has been added. It is necessary to run the MaxiMixer at 1600 ENGINE RPM during mixing of ingredients such as long stem hay or ensilage. It is not necessary to run the machine while loading. Strive for the shortest mixing time possible, as over-mixing will decrease the value of the ration and will cause unnecessary wear on the machine. 9.
MAINTENANCE Your MaxiMixer will be delivered, fully lubricated and set up to all drive component installation specifications. During the break in of your new MaxiMixer, it is recommended that a complete daily inspection of all drive components be carried out. Throughout the life of your Maximixer, a complete inspection of all drive components, fasteners, auger knives and shields should be carried out during scheduled lubrication times.
F. The shear sprocket uses one 5/8 X 3-1/2” NF grade 8 bolt. Any change from this specification will void warranty. POWER TAKE OFF SHAFTS G. Keep PTO shaft covers in place at all times. Keep universal joints greased. The PTO shear uses a 5/16 x 2" NF grade 5 bolt. Any change from this specification will void warranty. AUGERS Knives H. Auger Knives should be checked regularly for lose or damaged knives and tightened or replaced as required.
8 DWG NO. 7 MON600123 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING ECN DESCRIPTION REV. DATE BY CHK D D 9 C C 12 6 10 6 7 ITEM NO. QTY.
8 DWG NO. 7 MON600122 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING ECN D DESCRIPTION REV. DATE BY CHK D WARNING IF WORK MUST BE PREFORMED INSIDE MIXER A PROTECTIVE COVER MUST BE PLACED OVER KNIVES TO AVOID INJURY OR DEATH. ALWAYS STOP MIXER AND TURN OFF MOTOR BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. SERVICE NOTES: C 2 4 5 5 2 6 C ALL BEARINGS, SHAFTS, SPROCKETS, CHAINS, BELT AND FASTENERS MUST BE VISUALY INSPECTED, WHEN LUBRICATING MIXER.
MaxiMixer Model 2050 Truck Mount Assembly Prints
8 DWG NO.
8 DWG NO. 7 4 5 6 3 2 MON900386 1 REV REVISIONS DO NOT SCALE DRAWING ECN DESCRIPTION REV. DATE BY A CHK D D 3 16 172.00 120.00 15 30 12 29 12 46 21 30 C 6 48 24 C 31 35 45 44 B B TYP. ALL REAR BUMPER COMPONENTS .25 NOTE: 1.) DRILL HOLES IN TRUCK FRAME TO SUIT FOR MOUNTING FENDERS AND MIXER MOUNTS. 24.00 13.44 149.00 106.
8 DWG NO. 7 4 5 6 3 2 MON900386 1 REV REVISIONS DO NOT SCALE DRAWING ECN D DESCRIPTION REV. DATE BY A CHK D 18 SEE NOTE #2 33 32 C 46 C 47 23 4 17 36 37 SEE NOTE #1 34 14 19 2 7 49 25 39 8 9 B B 13 NOTE: 1.) LOAD CELL MOUNTS MUST ALL MOUNT WITH STABILIZER BARS AT 90 TO EACH OTHER. REAR LEFT AND FRONT RIGHT TO RUN FROM FRONT TO BACK. REAR RIGHT AND FRONT LEFT TO RUN FROM SIDE TO SIDE. 2.) ADD 1.
8 DWG NO. 7 5 6 4 3 2 MON900386 1 REV REVISIONS DO NOT SCALE DRAWING ECN DESCRIPTION REV. DATE BY A CHK D D C C 19 B B DRAWN DATE JL SCALE 1:30 MATERIAL 6 5 4 3 SIOUX CENTER, IA 51250 2050,TRK,FINAL,ASSY SIZE B AS NOTED 7 SIOUX AUTOMATION CENTER INC. 877 FIRST AVE NW BREAK ALL EDGES .03 X 45 DIMENSIONS ARE IN INCHES TOLERENCES UNLESS SPECIFIED FRACTIONAL 1/32 3 PLACE .005 2 PLACE .020 ANGULAR 1 8 PROPERTY OF DATE CHECKED A 07-01 DWG NO.
DWG NO. 7 MON900382 5 6 4 3 2 1 DO NOT SCALE DRAWING ITEM NO. QTY. PART NO. D C B A DESCRIPTION ITEM NO. QTY. PART NO. DESCRIPTION ITEM NO. QTY. PART NO. DESCRIPTION 1 1 MON700592 BODY,2050,TRK,WLD 40 2 MON101141 FLG,RND,9.5,7.88,5,.81,1 79 2 MON101207 TIGHTNR,BRG,.5,5.88 2 1 MON100437 CYL,HYD,2,10,PAINTED 41 1 MON101139 SPACER,RND,3.5,3.07,3.
8 DWG NO. 7 MON900382 4 5 6 3 2 REVISIONS DO NOT SCALE DRAWING ECN D 1 REV DESCRIPTION REV. DATE BY C CHK D 1 94 95 22 55 C C 5 B 3 B 6 3 9 7 8 4 DRAWN DATE JL MATERIAL 8 7 6 5 4 SIOUX AUTOMATION CENTER INC. 877 FIRST AVE NW 1:20 BREAK ALL EDGES .03 X 45 DIMENSIONS ARE IN INCHES TOLERENCES UNLESS SPECIFIED FRACTIONAL 1/32 3 PLACE .005 2 PLACE .
8 DWG NO. 7 MON900382 4 5 6 3 1 REVISIONS 52 DO NOT SCALE DRAWING 2 ECN REV DESCRIPTION REV. BY DATE C CHK 41 40 D D 39 22 14 13 32 SEE NOTE 1 38 25 24 23 37 SEE NOTE 3 42 18 21 14 50 33 13 22 31 54 46 51 C 53 47 75 36 35 19 17 B 10 30 83 76 66 82 73 22 44 22 79 43 SEE NOTE 2 72 34 49 85 30 24 23 56 86 48 75 REAR 5 79 82 66 87 90 88 22 89 NOTE: 1.) CUT GREASE TUBE LENGTH TO SUIT AND RUN TUBING TO THE EIGHT BEARINGS INSIDE THE OILBATH AT ASSEMBLY.
8 DWG NO. 7 MON900382 5 6 4 3 2 1 REVISIONS DO NOT SCALE DRAWING ECN REV DESCRIPTION REV. DATE BY C CHK D D APPLY WEATHER STRIP ALL AROUND DOOR OPENINGS 59 C C 68 61 25 B B 57 29 63 A 71 DRAWN 60 04-01 66 65 64 MATERIAL 7 6 5 4 SIOUX AUTOMATION CENTER INC. 877 FIRST AVE NW 1:20 BREAK ALL EDGES .03 X 45 DIMENSIONS ARE IN INCHES TOLERENCES UNLESS SPECIFIED FRACTIONAL 1/32 3 PLACE .005 2 PLACE .
8 DWG NO. 7 MON900394 4 5 6 3 DO NOT SCALE DRAWING ECN 1 REV DESCRIPTION REV. DATE BY CHK WARNING! AUGER ROTATION FROM REAR D 2 REVISIONS D IF WORK MUST BE PREFORMED INSIDE MIXER, A PROTECTIVE COVER MUST BE PLACAED OVER KNIVES TO AVOID INJURY OR DEATH. 7 3 4 5 6 -REAR- ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. NOTE: ALL KNIVES TO BE ON PRODUCT FLOW SIDE OF FLIGHTING. 3 C C FLIGHTING KNIFE DETAIL TYP.
8 DWG NO. 7 MON900380 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING ECN DESCRIPTION REV. DATE BY CHK D D WARNING C IF WORK MUST BE PREFORMED INSIDE MIXER, A PROTECTIVE COVER MUST BE PLACED OVER KNIVES TO AVOID INJURY OR DEATH. C ALWAYS STOP MIXER AND DISCONNECT POWER BEFORE LUBRICATING, ADJUSTING OR SERVICING THIS MACHINE. 3 NOTE: ALL KNIVES TO BE ON PRODUCT FLOW SIDE OF BLADES AND PADDLES. B B ITEM NO. 1 2 3 4 5 6 7 8 6 8 7 5 1 4 2 DRAWN DATE JL DATE CHECKED A QTY.
8 DWG NO. 7 MON900383 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING ECN REV. 2313 A DESCRIPTION DEL: MON101070,BLT12X312NC,SPRLK38 ADD: BLT12X4NC,WSH12FLAT,NUT12LOCKNC DATE BY 08-03 CM A CHK D D 5 7 3 10 1 5 10 3 9 C C 6 2 4 B 8 DRAWN DATE JL DATE CHECKED A MATERIAL 7 6 5 4 B 877 FIRST AVE NW SIOUX CENTER, IA 51250 1:4 BREAK ALL EDGES .03 X 45 DIMENSIONS ARE IN INCHES TOLERENCES UNLESS SPECIFIED FRACTIONAL 1/32 3 PLACE .005 ANGULAR 1 2 PLACE .
8 DWG NO. 7 MON900373 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING 7 ECN REV. DESCRIPTION DATE BY 1371 A DELETED: OSW830843, ADDED: NUT38NC, OSW840253, SPEE38, CHG'D: RPP100036 QTY 2 WAS QTY 1 10-01 JL 2313 B 08-03 CM SEE ECN B CHK D D 5 3 13 1 5 NOTE: 1.) TENSION ON TIGHTENER SHOULD BE JUST ENOUGH TO PRODUCE SMOOTH TRAVEL OF CHAIN. OVER TIGHTENING WILL REDUCE TIGHTENER AND CHAIN LIFE. 2.) TIGHTEN NUT AGAINST TURNBUCKLE AFTER PROPER TENSION ADJUSTMENT IS MADE.
8 DWG NO. 7 MON900374 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING 11 7 ECN REV. 1498 A 2313 B DESCRIPTION DATE BY DEL: OSW830843, RPP100036, RP100547 ADD: OSW840253, SPRLK38, NUT38NC 01-02 JL DEL: MON101070,BLT12X312NC,SPRLK38,NUT58LOCKNF ADD: BLT12X4NC,WSH12FLAT,NUT12LOCKNC,NUT58LOCKNC 08-03 CM B CHK D D 7 1 C 10 6 2 5 C NOTE: 1.) TENSION ON TIGHTENER SHOULD BE JUST ENOUGH TO PRODUCE SMOOTH TRAVEL OF CHAIN. OVER TIGHTENING WILL REDUCE TIGHTENER AND CHAIN LIFE. 2.
8 DWG NO. 7 MON900381 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING ECN REV. 1316 A DESCRIPTION DEL; BLT58X312NC - QTY 1, NUT58LOCKNC - QTY 1 ADD; BLT58X312NF - QTY 1, NUT58LOCKNF - QTY 1 DATE BY 09-01 JL A CHK D D 6 1 SEE NOTE 1 NOTE: 5 1.) APPLY A THIN FILM OF GEASE BETWEEN THE SHEAR HUB AND SPROCKET AT ASSY. C C 2.) THE BRONZE BUSHING IS TO BE PRESS FIT INTO THE SPROCKET. 3.) ONLY ONE GRADE 8 SHEAR BOLT IS TO BE USED IN ASSEMBLY.
8 DWG NO. 7 MON900377 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING ECN DESCRIPTION REV. DATE BY CHK D D C C 1 4 B B 3 ITEM NO. QTY. PART NO. DESCRIPTION 1 1 MON101142 HOUSING,BRG22224CJ 2 1 MON101143 CAP,BRG22224CJ 3 1 BRG22224CJ BRG,ROLLER,120MM,215MM,SPHER 4 2 SELNA417254 SEAL,OIL,5.5,6,5,.56 DATE PROPERTY OF 04-01 SIOUX AUTOMATION CENTER INC. 4 DRAWN A JL DATE CHECKED 2 877 FIRST AVE NW SIOUX CENTER, IA 51250 1:4 BREAK ALL EDGES .
8 DWG NO. 7 SCA170079 4 5 6 3 2 1 REV REVISIONS ECN REV. DO NOT SCALE DRAWING DESCRIPTION DATE BY A DEL: 1 SCA170080, CHG: JES422005 QTY 3 WAS 4, SCACORD185 QTY 82 WAS 96 ADD: 1 SCA170089 1-07 JK 4841 B CHG RED PUMP RUN WIRE FROM RED TO WHITE/BLK 5-07 CM 4864 C ADD: STI610809 QTY 1 5-07 SZ 4677 C CK D D 17 15 12 C C 15 6 14 ITEM QTY.
8 DWG NO. 7 SCA170079 6 5 4 3 2 1 REV C DO NOT SCALE DRAWING D D C C B B DRAWN CM 06-05 MATERIAL NOTE: BOTTOM VIEW OF SWITCHES 8 7 6 5 4 SIOUX AUTOMATION CENTER INC. 877 FIRST AVE NW 1:5 BREAK ALL EDGES .03 X 45 DIMENSIONS ARE IN INCHES TOLERENCES UNLESS SPECIFIED FRACTIONAL 1/32 3 PLACE .005 ANGULAR 1 2 PLACE .020 SCALE PROPERTY OF DATE CHECKED A DATE 3 51250 SWTCHBOX,JYSTK,5SWTCH,ASSY SIZE B AS NOTED SIOUX CENTER, IA DWG NO.
8 DWG. NO. 7 6 4 5 3 MON700143 2 1 REVISIONS DO NOT SCALE DRAWING D REV B CHK ECN REV DESCRIPTION DATE BY ECN A MON800158 WAS MON800112 10-98 VM 1964 B ADD: SPASNC14X12 QTY2 12-02 CV D 1 2 5 C 3 C 4 B ITEM NO. QTY. PART NO. 1 1 MON100846 2 1 MON800158 3 1 RC402CON 4 2 SPASNC14X12 5 1 SPK40B18X114 4 DRAWN BY DATE BM CHECKED A SCALE SIOUX AUTOMATION CENTER INC 877 FIRST AVE NW SIOUX CENTER, IA 51250 BREAK ALL EDGES .03 X 45 8 7 6 SIZE 5 DWG. NO.
8 DWG NO. 7 MON700230 4 5 6 3 2 1 REV REVISIONS DO NOT SCALE DRAWING ECN 744 7 DESCRIPTION REV. DATE BY A MON700253 WAS MON700189 2-95 VM B MON100955 WAS MON100251 HYD6801-6-6 WAS HYD6400-6-8 12-00 JL B CHK D D 4 10 5 11 6 2 11 C C 1 3 8 9 9 ITEM NO. QTY. PART NO.
GENERAL SPECIFICATIONS 2050 TRUCK MOUNT WIDTH: MIXING CHAMBER...........................86” (218 cm) OVERALL..................................87” (221 cm) LENGTH: MIXING CHAMBER.........................168” (427 cm) OVERALL (BOX ONLY)................................249” (632 cm) HEIGHT: (DETERMINED BY TIRE SIZE)...............124” (315 cm) 3 CAPACITY: .................................508 CU/FT (14.38 m ) (STRUCK LEVEL)……………….406 BUSHELS UNIT WEIGHT: (BOX ONLY)…….......................
