Simplicity in Safety Safety solutions from PHOENIX CONTACT
Definitely the right decision! Progressive technical development leads to ever faster and more complex production systems. Often, conventional safety solutions are no longer sufficient to protect the health of the operating personnel and to prevent damage to the production units. With this in mind, Phoenix Contact has developed futureoriented safety components and systems for various industrial functions and applications.
Raiffeisen Fodder Plant, Kehl The pet food manufacturer has expanded the existing fieldbus solution in the grain mixing system with the Interbus Safety system. The changeover from conventional safety technology to Interbus Safety took just a weekend. Additional systems are to be retooled in the light of the fast conversion and lack of interruptions in the production process. Audi AG Audi AG uses Interbus Safety in the A6 body shop.
R fe I am P Safe system solution with Interbus Safety and Profisafe OFIsa The demand for cost-cutting applications and more flexibility is growing fast and that includes safety applications. With Interbus Safety and Profisafe, machine and system engineers have two systems dedicated toward these and other requirements.
Comprehensive PLCopen module libraries As a manufacturer and product-independent association, the PLCopen specifies function modules for functional safety together with its members and its external certification centers. The PLCopen specification is an international software standard that covers the essential requirements of the user in the field of functional safety for applications. Phoenix Contact provides you with the function modules in the form of various libraries.
Comprehensive range of services Specific know-how is required to implement safe applications. In addition to adhering to all the relevant standards, the mechanical and plant engineer must also take into account the future application of the machine as well as the development of safety technology. This is why we support you right from the planning and programming stage, through startup and after-sales service, and throughout the entire life cycle of your safety application.
The advantages of the modular PSR safety relay system Multi-functional and easy to configure The multi-functional master module PSR-SDC4 is well-suited for emergency stop functions, safety doors, light grids and magnetic switches. The corresponding safety equipment is simply connected to the module. Programming or additional switch settings are not required.
The products of the modular PSR safety relay system A number of safety applications, including emergency stop functions, protective doors or light grid monitoring, can be realized with just three different modules from the PSR safety relay system. The multi-functional PSR-SDC4 master takes over the evaluation of the respective safety sensor. Additional PSR-URM4/B and PSR-URD3 expansion modules with delayed and non-delayed contacts can be added via the DIN rail PSR-TBUS as required.
PSR-SDC4 PSR-URM4/B PSR-URD3/3 Order No. 2981486 (screw connection) Order No. 2981677 (screw connection) Order No. 2981732 (screw connection) Order No. 2981499 (spring-cage connection) Order No. 2981680 (spring-cage connection) Order No. 2981745 (spring-cage connection) • Safety relay master module for monitoring light grids, emergency stop, safety doors and magnetic switches • Easy function selection without programming or additional switch setting • Max.
Safety relays for emergency stop, safety door circuits and two-hand control systems Easy and error-free installation of safety-related parts of the automation solution is indispensable in mechanical and plant engineering. In the control cabinet, different signals from the field must be monitored and evaluated for correct functioning and cross circuits. Our universally applicable PSR safety relays can be easily configured with the help of external wiring and make use of innovative connection technology.
PSR-ESA4_B PSR-ESA2_B PSR-THC4 Order No. 2963763 (screw connection) Order No. 2963802 (screw connection) Order No. 2963721 (screw connection) Order No. 2963941 (spring-cage connection) Order No. 2963954 (spring-cage connection) Order No. 2963983 (spring-cage connection) • Safety relay for emergency stop and safety door monitoring • Max.
Safety relay for use with light grids and safe time functions In addition to monitoring the emergency stop and safety door circuits, the PSR-ESL4, PSR-ESAM4/8X1 and PSR-ESD-30 modules are also suitable for the evaluation of semiconductor outputs of light grids and laser scanners. The PSR-ESD modules have time functions with a dropout delay, and you can choose between a safety relay with a predefined delay time and a safety relay with an adjustable delay time.
PSR-ESD-30 PSR-ESAM4/8X1 PSR-ESD-T Order No. 2963912 (screw connection) Order No. 2981800 (screw connection) Order No. 2963996 (spring-cage connection) Order No. 2981813 (spring-cage connection) For order No., refer to the interface catalog 2007, page 25 • Safety relay for light grids (types available on request), emergency stop and safety door monitoring • Max.
Safety relays for process technology (SIL), shipbuilding (GL) and combustion plants (EN 50156) The PSR-ESP4 safety relays that have been specially developed for safe semiconductor outputs are characterized by high reliability, low space requirement, simple wiring and optimized switch-on behavior. Conventional safety relays often have a very high inrush current, which control systems interpret as a short circuit.
Numerous approvals PSR-ESAM4/3X1 PSR-ESP4 Order No. 2981020 (screw connection) Order No. 2981114 (screw connection) Order No. 2981017 (spring-cage connection) Order No. 2981127 (spring-cage connection) • Safety relay for emergency stop and safety door monitoring and for safe electrical isolation from the control system and the peripherals • Max.
Safety relays for contact extension and universal use The PSR-URM4 relays, which, like all PSR safety relays, incorporate positively driven contacts in accordance with EN 50205, are suitable for the duplication of contacts. Up to five N/O contacts and two N/C contacts have been integrated into the housing with a width of just 22.5 mm. These contacts are mechanically interconnected and are therefore always arranged in the same position due to the fully positively-driven operation.
PSR-URM/2X21 PSR-URM Order No. 2981363 (screw connection) Order No. 2963747 (screw connection) Order No. 2963970 (spring-cage connection) PSR-URM/4X1 Order No. 2981444 (screw connection) Order No. 2981457 (spring-cage connection) • Positively driven coupling relay • Two PDT contacts • Available for 24 V AC/DC and 120 V AC/DC • Narrow housing width with only 17.
Safety relays for downtime and speed monitoring If, for instance, the safety door is open when setting up a machine or when working in special operation mode, the drive speeds must be monitored reliably. Unlike other, often complex solutions, monitored speed can be easily set in the PSR-RSM4 safety relay using a software. The relay records the speeds either using standard sensors or an incremental encoder that has been connected to the monitoring module with an RJ45 cable adapter.
PSR-SSM PSR-RSM4 PSR-CONF-WIN1.0 Order No. 2981567 (screw connection) Order No. 2981538 (screw connection) Order No. 2981554 Order No. 2981570 (spring-cage connection) Order No. 2981541 (spring-cage connection) • Configuration software with connecting cable for PSR-RSM4 • Safety relay for monitoring up to three • Safety relay for downtime monitoring different speeds during operation and • Max. safety category 4 in accordance with monitoring of downtime EN 954-1 and SIL 3 in accordance with • Max.
Interbus Safety – Maximum safety based on a simple functional principle The safe control unit functions as an accept unit in the Interbus Safety system, i.e. it accepts the application output of the standard control system. Thus, you can create the standard application in the usual manner, program the safety technology separately and get it accepted. We provide function modules that have been certified in accordance with PLCopen for standard applications such as emergency stop or safety door monitoring.
Interbus Safety convinces with its outstanding features: Convenient integration Interbus Safety can be retrofitted easily in existing automation solutions. Here, the standard control system is replaced by a Profinet Proxy and Interbus master with an integrated safe control system. Depending on the requirement, the user can now operate safe and standard devices on one bus line or separate them using a twocable solution.
Interbus Safety – High-performance control technology Because it is integrated into the PC Worx automation software, the Interbus Safety system can be operated using the corresponding control systems of our comprehensive portfolio. The Profinet Proxy and Interbus Master with an integrated safe control system, for instance, acts as a link between the safe and the standard applications. The safe and the standard components are integrated uniformly into the turn-key solution by universal engineering.
Integrated safety control system Safety SLC 400 PND-4TX-IB IBS S7 400 ETH SDSC Order No. 2985563 Order No. 2819558 • Profinet Proxy and Interbus Master with integrated safe control system • Max. 126 safe input and output modules • Pluggable CF-Flash parameterization memory • 10/100BASE-T Ethernet connection, RJ45, 4 port switch • Max.
Interbus Safety – Safe I/O modules for the control cabinet and the field The inputs and the outputs of the safe I/O modules with IP20 and IP67 protection, which have been integrated in the application are parameterized according to the application. Here, you can opt for single or two-channel signals, two test cycles, diagnostics for short and cross circuit, an equivalent or antivalent signal image and currents up to 2 A for the outputs.
IB IL 24 SDI 8-PAC IB IL 24 SDO 8-PAC IB IL 24 SDOR 4-PAC Order No. 2985657 Order No. 2985754 Order No. 2985851 • Inline safety terminal with IP20 protection • Four safety-oriented two-channel inputs each, or eight safety-oriented single-channel inputs each • Two pulsed outputs for supply to the UT1 and UT2 inputs • Max.
Profisafe – Safe I/O modules for the control cabinet • Up to category 4 according to EN 954-1 • Up to SIL 3 in accordance with EN 61508 and EN IEC 62061 fe R P Depending on the bus coupler used, the Profisafe modules of the Inline installation system can be operated on Profibus-DP and Profinet solutions so that these networks, too, profit from the advantages of the safe Inline modules.
IB IL 24 PSDI 8-PAC IB IL 24 PSDO 8-PAC IB IL PSDOR 4-PAC Order No. 2985688 Order No. 2985631 Order No. 2985864 • Inline safety terminal with IP20 protection • Four safety-oriented two-channel inputs each, or eight safety-oriented single-channel inputs each • Two pulsed outputs for supply to the UT1 and UT2 inputs • Max.
Interbus Safety – Easy programming of safety networks The faster the project planning, programming and startup and the more detailed the display of the diagnostics information, the higher the machine or system availability. For this reason, we have developed a software solution with SafetyProg that will support you with a large number of user-friendly functions, easy handling and clear structuring when installing your safe application.
AUTOMATIONWORX Software Suite CD AX SOFTWARE LIB Order No. 2985660 (contains demo versions for registration) Order No.
Interbus Safety – Safe PLCopen function modules for SafetyProg Using the PLCopen function block library facilitates the implementation of your safety functions in the Interbus Safety system considerably. Safety functions can be planned and programmed quickly and safely with the help of the standardized and certified modules. Validation of your application becomes faster as separate modules do not need to be created.
I O Basic_SF Order No. 2876067 The library supports you with basic safety functions including all the required startup inhibits. Apart from the emergency stop button and the safety door monitoring with and without guard locking, the control of safe actuators and their feedback circuit monitoring is also covered. Furthermore, you can also carry out equivalence and antivalence evaluations of various signal sources.
Services in safety engineering Following the motto "Simplicity in safety", we have – in addition to our safety product portfolio – developed a perfect service concept that covers the entire life cycle of your machine or system. We support you right from the first consultancy appointment on through concept planning, installation, commissioning and operation, and system modernization.
Safety Engineering Safety Service Order No. 2692089 Order No. 2851202 Statutory regulations must be adhered to even before putting a machine on the market. Contact us now for more information! Our engineering experts are with you right from initial planning up to startup and will support you during system modernization. We work in close cooperation with your employees to implement the safety concept best suited to your application.
Our training offer at a glance Safety Technology Basics New Safety Standards Follow-up Safety Standards Order No. 2850821 Order No. 2692335 Order No. 2792364 The training program informs you about the meaning of safety engineering in mechanical and plant engineering. The principles, components, and solutions of safety-related control system technology will be covered.
Interbus Safety System Course SafetyProg User Course Training & Profi Workshop Order No. 2884651 Order No. 2884680 Order No. 2710194 You will become familiar with the function and structure of the Interbus Safety system and will get to know the installation and connection technologies of the safe signal generators. The required safety category will be implemented during the project planning of the system with one or two channels accordingly.
Standards for functional safety The EU machinery directive 98/37/EU is binding as a regulation for machine manufacturers. In particular, the directive specifies the prerequisites that must be met before a new machine can be placed on the EU market. The directive contains important essential health and safety requirements for the protection of the users. These must be taken into account during the development and design of a machine.
Area of application of the new safety standards So far, the EN 954-1 had to be used as a proof for the fulfillment of the essential health and safety requirements specified in the machinery directive. Since today not only electronics, but in particular programmable electronics have established themselves in safety engineering, safety can no longer be measured using the simple category system of EN 954-1.
EN ISO 13849-1: 2006 Safety-related parts of control systems (SRP/CS) In order to identify dangers and implement preventive measures, EN ISO 12100-1 recommends an iterative process: START Determining limit values of the machine Risk analysis Risk identification Risk assessment and reduction 1. Determining the physical and time-related limits of a machine 2. Identifying dangers and estimating risks 3. Estimating the risk for each identified danger 4.
Wide range of safety relays in a narrow housing Our PSR safety relays have proven that innovative safety solutions do not necessarily need to be complex in order to be able to fulfill the high safety requirements of mechanical and plant engineering. In addition to easy integration and handling, our modules are characterized in particular by their compact, space-saving design as well as their excellent quality and maximum safety and reliability.
} PSR-TBUS connector PSR-TBUS connector PSR-TBUS-TP + UB 0 V Enabling feedback circuit INTERFACE PSR use only PSR-TBUS Our PSR safety relay system reduces the space requirement in the control cabinet, simplifies wiring and minimizes storage costs. The multifunctional PSR-SDC4 master relay is able to monitor signals from different types of safety sensors and switches.
EN IEC 62061: 2005 Functional safety of safety-related electrical, electronic and programmable electronic control systems (CE/E/PES) The way to a safe machine or system A reduction in the risk posed by the danger is carried out in three steps: 1 Constructive measures 2 Technical protective measures 3 User information Detailed information can be found in the EN 1050 standard and in future, in the EN ISO 14121 standard F Frequency and duration a) Determining the required capacity Effects Death, loss
Safety-related parameters EN ISO 13849-1 The following safety-related parameters must be recorded in accordance with EN ISO 13849-1 within the scope of proof of safety: Abbreviation Explanation PL Performance Level Discrete level that specifies the capacity of the safety-related parts of a control system to execute a safety function under foreseeable conditions; Classification from PL a (maximum probability of failure) to PL e (minimum probability of failure) MTTFd Mean Time to Failure dangerous M
When and which standard should be used: The following table provides an initial overview regarding which standards should be used for which type of product or system. Technology Non-electrical (e.g. hydraulic) Electromechanical (e.g. relay), no complex electronics Complex electronics (e.g.
Further information on the products presented here and on the world of solutions from Phoenix Contact can be found at www.phoenixcontact.com Industrial Connection Technology, Marking Systems and Mounting Material CLIPLINE Industrial Plug Connectors PLUSCON Or contact us directly. PCB Connection Technology and Electronic Housings COMBICON INTERFACE Components and Systems AUTOMATION PHOENIX CONTACT GmbH & Co. KG D-32823 Blomberg, Germany Phone: +49/5235/3-00 Fax: +49/5235/3-1 07 99 www.
