How to use this file...(Operators Manuals) ————————————————————————————————————————————––– Instructions for Print Vendors (Paper Manuals) Paper Size: * 11 x 17 * Body—50 lbs brilliant white offset or equivalent. * Cover—on pre-printed two-tone “Swash” stock. Press: * Body—1-color, 2-sided * Cover imprint —1-color, 1-sided Bindery: * Saddle Stitch, Face Trim, 3-Hole Drill * Face Trim COVERS: * This file contains several manuals, which differ only in their covers.
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Replacement OPERATOR’S MANUAL Regent / 500 / 2500 Series 12HP Gear Tractors 36” Mower Decks Mfg. No. 1692401 1692409 1692497 Mfg. No. 1692366 1692410 Description Regent, 12HP Gear 512G, 12HP Gear 2512G, 12HP Gear Description 36” Mower Deck 36” Mower Deck 12HP Hydro Tractors Mfg. No.
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 2000, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
Table Of Contents Charging A Completely Discharged Battery ..........................................................23 Jump Starting with Auxiliary (Booster) Battery ...............................................24 TRACTOR & MOWER IDENTIFICATION .....................2 SAFETY RULES ............................................................3 DECALS.........................................................................5 FEATURES & CONTROLS ...........................................6 Tractor Controls ..
Tractor & Mower Identification Refer to the engine Owner’s Manual for location of engine serial number. IDENTIFICATION NUMBERS Record your model number, manufacturer number and engine serial number in the space provided for easy reference. The tractor I.D. tag is located on the left-side, front of the frame, as shown below. The mower deck I.D. tag is also on the left side, on top of the mower deck. Be sure to fill out and return the Warranty Registration Card supplied with your tractor.
Safety Rules Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of rider, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. GENERAL OPERATION WARNING - SLOPE OPERATION Never operate on slopes greater than 30 percent (16.
Safety Rules CHILDREN • Never run a unit in an enclosed area. Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them. • Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition. • Never tamper with safety devices. Check their proper operation regularly.
Safety Decals All WARNING, CAUTION and instructional messages on your tractor and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals on the next page are on your tractor and mower. GENERAL This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Features & Controls TRACTOR CONTROLS REF A NAME Clutch/Brake Pedal FUNCTION Press down to disengage clutch and apply brake. For parking brake, depress pedal fully and latch over footrest. Must be depressed to start engine. B Attachment Control Lever - Large (Optional) Lifts and holds attachments in transport position. Required with attachments other than mower deck. C Ignition Switch Operates with key to start, run or stop engine. D Light Switch Switches headlight on or off.
Features & Controls SAFETY INTERLOCK SYSTEM *1621 A Your tractor is equipped with a seat switch safety system that will automatically shut the engine off when the operator leaves the seat with the transmission control lever in gear or PTO engaged. Once the engine has stopped, the electric PTO switch must be turned off after operator returns to the seat in order to start the engine. B See figure 3. Check the seat switch (A) every fall and spring with the following three tests.
Operation GENERAL WARNING Never allow passengers to ride on the unit. Before operating this tractor for the first time, the owner should operate in an open area without mowing, to become accustomed to the unit. The left side of the mower can be used to trim close to objects. Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. WARNING Towing the tractor will cause transmission damage. Do not use another vehicle to push or pull tractor.
Operation *669 *252 Figure 8. Left-Hand Belt Stop A. Belt Stop D. Mower Hitch Arm B. Belt E. Tractor Hitch C. PTO Pulley F. Cotter Pin Figure 6. Mower Lift Assy. - Small Lift Lever (Standard) A. Lift Link D. Clevis B. Lift Arm E. Pin C. Chain F. Clip *244 Belt must be routed between belt stop fingers. *854 Figure 9. Right-Hand Belt Stop A. Belt Stop C. Belt B. PTO Pulley Figure 7. Mower Belt Pattern A. V-Pulley, Right Arbor D. Flat Idler Pulley B. V-Pulley, Left Arbor E. Belt C.
Operation OPERATING THE MOWER *1623 1. When traveling to or from the work site, fully raise the mower using the mower lift lever (B or E, figure 12). At the work site, lower mower using the lift lever. A B C 2. Use the mower height adjuster (F, figure 12) to set the proper mowing height. See Mowing Patterns & Tips section for cutting height recommendations. CHECKS BEFORE STARTING 1. Make sure you have proper wheel or counterweights if required. See SLOPE OPERATION in the Safety Rules section.
Operation 6. Adjust engine speed control (I, figure 11) to desired speed. Between 3/4 and full speed is recommended for mowing. SELECTING GROUND SPEED & ENGINE SPEED On hydro models, ground speed is infinitely variable according to how far the control lever (H, figure 12) is pushed in the forward or reverse position. On gear models, ground speed is selected by moving the control lever (H, figure 12) to the appropriate gear selection.
Operation PUSHING THE TRACTOR BY HAND WARNING Do not tow the tractor. Damage will result to the transmission/transaxle. Release Lever Gear Model 1. With engine off and key removed, disengage the PTO by pulling back on lever (G, figure 12) 2. Pull the lift lever (B or E, figure 12) back to raise the mower/attachment to the transport position. 3. Place ground speed control lever in the NEUTRAL position. 4. Unlock parking brake. Hydro Model 1.
Mowing Patterns & Tips • For dry conditions where grass blow-out is a problem: a.Use sharp blades. GENERAL For the first use of the mower, choose a smooth level area. Cut long straight strips overlapping slightly. The size and type of area to be mowed determines the best mowing pattern to use. Obstructions such as trees, fences and buildings must also be considered.
Mowing Patterns & Tips • Change the mowing pattern each time. • If mulching baffles are removed, the original deflector must be in operating position for safe side-discharge mowing. The Best Combination We recommend that you experiment with the height of cut position and tractor ground speed that will give you the best cut. Start with a higher cutting height and try increasing lower settings until you find a cutting height that is matched to your mowing conditions and preferences.
Normal Care SCHEDULE The following schedule should be followed for normal care of your tractor and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by multiplying the time it takes to do one job by the number of times you’ve done the job, or you can install the optional hour meter. Safety Items Check safety interlock system. Check tractor brakes. Check mower blade brake adjustment. Normal Care Items Check tractor/ mower for loose hardware.
Normal Care tank for fuel expansion. Refer to your engine manual for gasoline recommendations. Install and hand tighten the gas gauge/cap. *1048 CHECKING TIRE PRESSURE Front tire pressure should be 12 to 15 psi (82 to 103 kPa). Rear tire pressure should be 6 to 8 psi (41 to 55 kPa). CHECKING FUEL FILTER Figure 16. PTO Lever Lubrication WARNING *1617 Do not remove fuel filter when engine is hot, as spilled gasoline may ignite. DO NOT spread hose clamps further than necessary.
Normal Care *2532 *2220 Figure 20. Lubricate Height Control Lever & Point Where Roller Bar Contacts the Bracket *245-R1 Figure19. Clutch & Brake rod Lubrication - Hydro Models LUBRICATING THE MOWER Lubricate the mower as shown in figures 20 - 22. Also lubricate grease fittings on the mower idler pulley and arbors (underneath the mower deck). Use an oil can with medium weight (SAE 30) oil. Brush and wipe dirt and grass from the area before applying oil. Wipe up drips and spills.
Normal Care TRANSAXLE - HYDRO MODELS *1579* The hydro transaxle is a sealed unit. The transaxle is filled with oil and does not require any further lubrication unless a service overhaul is performed Latch BATTERY MAINTENANCE Checking the Battery Fluid WARNING Be careful when handling the battery. Avoid spilling electrolyte. Keep flames and sparks away from the battery. 1. Raise the seat deck (figure 24). 2. Remove battery filler cap. Fluid must be even with split ring full mark (figure 25).
Normal Care *1687 *169 Use pin through hole if arbor turns. Loosen Figure 27. Balancing The Blade *5 Wood Block Blade Mounting Capscrew Figure 26. Removing the Blade SERVICING THE MOWER BLADES WARNING For your personal safety, do not handle the sharp mower blades with bare hands. Careless or improper handling of blades may result in serious injury. Figure 28. Installing The Blade 6. Reinstall each blade with the tabs pointing up toward deck as shown in figure 28.
Storage WARNING Never store the tractor, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, poorly ventilated enclosures. Gasoline fumes may reach an open flame, spark or pilot light (such as a furnace, water heater, clothes dryer, etc.) and cause an explosion. Handle gasoline carefully. It is highly flammable and careless use could result in serious fire damage to your person or property. Drain fuel into an approved container outdoors away from open flame or sparks.
Storage 8. Clean up tractor and apply paint or rust preventative to any areas where paint is chipped or damaged. STARTING AFTER LONG TERM STORAGE 9. Be sure the battery is filled to the proper level with water and is fully charged. Battery life will be increased if it is removed, put in a cool, dry place and fully charged about once a month. If battery is left in tractor, disconnect the negative cable.
Troubleshooting & Repair GENERAL 2. Carburetor adjusted incorrectly. See engine manual. This section of the manual provides troubleshooting and repair instructions for the more common and easily corrected problems. For other problems, it is recommended that you contact your dealer. 3. Spark plug faulty, fouled, or incorrectly gapped. Clean and gap or replace. See engine manual. Engine knocks. 1. Low oil level. Check/add oil as required. WARNING 2. Using wrong grade oil. See engine manual.
Troubleshooting & Repair 3. Mower blades are out of balance. Remove, sharpen and balance blades. See Servicing the Mower Blades. Drive belt does not stop when clutch/brake pedal depressed. 1. Belt stops or belt tension out of adjustment. See Adjustments section. 4. Belt installed incorrectly. See Belt Replacement. Tractor will not move with ground speed control lever in forward or reverse position. Excessive belt breakage. 1. Brake is not fully released. See Brake Adjustments. 2.
Troubleshooting & Repair 3. Wear safety glasses and shield eyes and face from batteries at all times. Be sure vent caps are tight. Place damp cloth over vent caps on both batteries. WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. 4. Connect positive (+) cable to positive post of discharged battery (wired to starter or solenoid). 5.
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Adjustments *1621A WARNING To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. A A SEAT ADJUSTMENT 1. See figure 30. Raise the seat and loosen the four capscrews (A) securing seat to deck. 2. Position the seat as desired, then tighten the capscrews. 3. Seat springs (B) can be adjusted for operator comfort. Move springs forward for lighter operator and toward the rear for heavier operator. B BRAKE ADJUSTMENTS - GEAR MODELS Figure 30.
Adjustments *2537 2-7/8"-3" *2537 Figure 32. Parking Brake Adjustment - Hydro Models (Viewed from left side of transaxle with wheel removed) A. Brake Cam C. Adjusting Nut B. Transaxle Housing Figure 33. Brake Spring Adjustment - Hydro Models A. Brake Spring C. Adjusting Nut B. Rod Guide *240 CLUTCH ROD ADJUSTMENT - GEAR MODEL Refer to figure 34. 1. Release clutch/brake pedal so parking brake is not locked. 2. Apply 15-20 lbs. pressure to pedal to firmly seat transmission drive belt in idler pulley (F).
Adjustments Nut *2537B *2538 Figure 36. Return-To-Neutral Adjustment - Hydro Models (Viewed from right side of transaxle with the rear wheel removed) Figure 35. Ground Speed Control Lever - Hydro Models A. Ground Speed Control Lever B. Nut C. Linkage Rod *2536 NEUTRAL ADJUSTMENT - HYDRO MODELS If the tractor creeps forward or backward with ground control speed lever positioned in the neutral gate, perform the following adjustment. 1. Raise rear of tractor off ground with suitable hoist or floor jack.
Adjustments *2666 *2667 Figure 39. Left-Side PTO Pulley Belt Stop A. Belt Stop B. Belt Figure 38. Idler Pulley Belt Guide A. Belt Guide C. Nut B. Idler Arm *244A IDLER PULLEY BELT GUIDE 1. See figure 38. The idler pulley belt guide (A) is correctly adjusted when its edge is 1/4” (6mm) from the rear edge of the idler arm (B) with the PTO disengaged. 2. If adjustment is required, loosen the nut (C) and move the belt guide. Tighten the nut and check the measurement. PTO PULLEY BELT STOPS Figure 40.
Adjustments *669A AD-910 Figure 42. Lift Assembly Adjustment A. Clevis C. Nut B. Chain AD-910A Figure 41. Small Lift Lever Measurement A. Mower Height Control Lever C. Upstop Bracket B. Small Lift Lever SMALL LIFT LEVER - STANDARD The small lift lever is standard equipment on your tractor and is used to raise and the lower the mower deck for transporting. 1. See figure 41. Use the mower height control lever (A) to place the mower in the lowest cutting position.
Adjustments MOWER ADJUSTMENTS *242 WARNING Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug. Leveling The Mower If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. Tire pressure should be as follows: • Front: 12 - 15 psi (82-103 kPa) • Rear: 6 - 8 psi (41-55 kPa) 1.
Adjustments 5. If adjustment is required, disengage the PTO and loosen the setscrew. Move the rod forward to increase the gap or back to decrease the gap, then tighten setscrew. 6. Engage the PTO and check the measurement. Readjust if necessary. Arbor Belt Stops 1. The arbor belt stops are shown in figures 45 and 46. There should be 1/8” (3mm) clearance between the belt stops and belt when the PTO lever is engaged. 2.
Belt Replacement CAUTION To avoid damaging belts, do not pry belts over pulleys. TRACTOR DRIVE BELT - GEAR MODELS Refer to figures 48 and 49. 1. Park the tractor on a level surface. Disengage the PTO, turn off the engine and set the parking brake. Remove the key. 2. Remove the mower from the tractor. See Mower Installation & Removal in the Operation section. 3. See figure 48. Remove the two capscrews (A), lockwashers (B) and nuts (C) securing the gear shift lever (D) to the transmission bracket (E). 4.
Belt Replacement TRACTOR DRIVE BELT - HYDRO MODELS *2539 Refer to figure 50. 1. Park the tractor on a level surface. Disengage the PTO, turn off the engine and lock the parking brake. Remove the key. 2. Remove the mower from the tractor. See Mower Installation & Removal in the Operation section. 3. Loosen the engine pulley belt stops (A) and PTO pulley belt stops (B). 4. Remove the tractor drive belt from the engine pulley (C) and let the belt rest on top of the PTO pulley (D). 5.
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE Make: Model & Type: Horsepower: Cylinder: Bore & Stroke: Displacement: Crankshaft: Battery: Governor: Crankcase Capacity: Ignition: Charging: Air Cleaner: Fuel Tank: Starter: TRANSMISSION - GEAR Briggs & Stratton - 4 cycle air cooled See engine l.D. plate 12.5 HP @ 3600 rpm (Eng. Mfg’s. Rating) 1 horizontal 12.5 HP: 3.44 x 3.06 inches (87 x 78 mm) 12.5 HP: 28.4 cu. in.
Parts & Accessories COMMON REPLACEMENT PARTS Maintenance Items Listed below are the more common replacement parts. Only genuine factory replacement parts will assure optimum performance and safety. DESCRIPTION • Engine Oil Case of 12 qts. (Your dealer has 1 qt. cans) SAE 5W-30 SF/CD (Cold Weather 30° & under) 1685576 SAE 30 3G1CC (Warm weather 32° & up) 1685659 • Touch-Up Paint Deep Orange Spray Paint, 13 oz. Can 1685611 Deep Orange Spray Paint (Case of 12 -13 oz. Cans) 1685614 Deep Orange Paint, 1 qt.
Parts & Accessories OPTIONAL ACCESSORIES See your dealer to purchase these items. Turbo Clean Sweep Twin Catcher Front Counterweights Clean Sweep Twin Catcher Rear Wheel Weights Turbo Quad Bagger™ Hourmeter Kit Dump Cart Hubcaps 36" Snowthrower Tire Chains 42" Dozer Blade Mulcher Kit Snow Cab Leaf Shredder Kit TECHNICAL MANUAL AVAILABILITY Manuals are fully illustrated. All of the assemblies are shown in exploded views which show the relationship of the parts and how they go together.
International Symbols Fast Lights Oil Pressure Slow Operator Present Switch (Seat) Forward PTO Engaged Reverse 38 Parking Brake Choke Engine Running
Notes 39
Notes 40
