Specifications
Chapter 7 The 1985 on models
109
Torque wrench settings
Component
kgf
m
Ibf
ft
Petrol tap filter bowl 0.3 - 0.5 2 - 3.5
Engine oil drain plug (where fitted) 2.0 - 3.0 14.5 - 22
Oil filter gauze cap:
CG125(BR)-E/F and J models 1.0 - 3.5 7 - 25
CG125(BR)-K model 1.5 11
Specifications relating to Chapter 3
Ignition timing
Initial - 'F mark aligned 15° BTDC static or at idle speed
Advance starts at 1800 ±150
rpm
Full advance at 35 ± 1.5° BTDC @ 3800 ± 150 rpm
Ignition system
Ignition HT coil spark gap
6
mm (0.24 in) minimum
Condenser capacity 0.25 ± 10% microfarad
Spark plug
Type
-
CG125(BR)-K
model NGK DPR8EA-9 or ND X24EPR-U9
Torque wrench settings
Generator stator screws 0.8 - 1.2 kgf m
(6
- 9
Ibf
ft)
Specifications relating to Chapter 4
Front forks
Travel
115
mm (4.53 in)
Spring free length:
Standard 457 mm (17.9921 in)
Wear limit 448 mm
(17.6378
in)
Stanchion maximum warpage 0.2 mm (0.0079 in)
Oil capacity - per leg:
CG125(BR)-E/F and J models 85 cc (2.99
Imp fl
oz)
CG125(BR)-K model 82.5 ± 2.5 cc (2.90 ± 0.09
Imp
fl oz)
Rear suspension
Travel:
CG125(BR)-E/F and J models 64 mm (2.52 in)
CG125(BR)-K model 80 mm (3.15 in)
Suspension unit spring free length:
Standard 197.7 mm (7.7835 in)
Wear limit 194.0 mm (7.6378 in)
Note: Springs must be fitted with closer-pitched coils at the top
Torque wrench settings
Component kgf
m Ibf
ft
Steering stem nut 6.0 - 7.0 43 - 50.5
Steering head bearing adjuster lockring - assembly only 1.4-1.8
10-13
Top yoke pinch bolts 1.0-1.2 7-9
Lower yoke pinch bolts:
CG125(BR)-E/F and J models 2.0 - 2.5 14.5 - 18
CG125(BR)-K model 3.3 24
Handlebar clamp bolts:
CG125(BR)-E/F and J models 0.9 - 1.1 6.5-8
CG125(BR)-K model 1.2 9
Fork top bolt:
CG125(BR)-E/F and J models 4.0 - 5.0 29 - 36
CG125(BR)-K
model 3.5 25
Damper rod Allen screw 0.8-1.2 6-9
Swinging arm pivot bolt nut:
CG125(BR)-E/F and J models 3.5 - 5.0 25 - 36
CG125(BR)-K
model 9.0 65
Rear suspension unit mounting nuts 3.0 - 4.0 22 - 29
Rear suspension unit top mounting eye locknut 1.5 - 2.0
11
- 14.5
Footrest bar mounting bolts 1.8 - 2.5 13
-
18
Specifications relating to Chapter 5
Wheels
Rim size:
Front 1.60 x 18
Rear 1.85 x 18
Brakes
Front brake drum inside diameter:
Standard 130 mm (5.1181 in)
Wear limit 131 mm (5.1575 in)