How to use this file...(Operators Manuals) ————————————————————————————————————————————––– Instructions for Print Vendors (Paper Manuals) Paper Size: * 11 x 17 * Body—50 lbs brilliant white offset or equivalent. * Cover—on pre-printed two-tone “Swash” stock. Press: * Body—1-color, 2-sided * Cover imprint —1-color, 1-sided Bindery: * Saddle Stitch, Face Trim, 3-Hole Drill * Face Trim COVERS: * This file contains several manuals, which differ only in their covers.
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Replacement OPERATOR’S MANUAL Broadmoor / 1600 / 2600 Series 14HP Hydro Lawn Tractors 16HP Hydro Lawn Tractors Mfg. No. 1692414 1692416 1692422 1692424 1692430 1692432 1692497 1692772 1692778 1692809 Mfg. No.
MANUFACTURING, INC. 500 N Spring Street / PO Box 997 Port Washington, WI 53074-0997 www.simplicitymfg.com © Copyright 1998, Simplicity Manufacturing, Inc. All Rights Reserved. Printed in USA.
Table Of Contents TRACTOR & MOWER IDENTIFICATION .....................2 TROUBLESHOOTING & REPAIR...............................23 General...............................................................................23 Troubleshooting The Tractor ..............................................23 Troubleshooting The Mower ...............................................24 Checking the Battery ..........................................................24 Charging A Completely Discharged Battery ................
Tractor & Mower Identification IDENTIFICATION NUMBERS MODEL REFERENCE Record your model number, manufacturer number and engine serial number in the space provided for easy reference. The tractor I.D. tag is located on the left-side, front of the frame, as shown below. The mower deck I.D. tag is also on the left side, on top of the mower deck. Model Number: Manufacturer Number: Refer to the engine Owner’s Manual for location of engine serial number. Engine I.D.
Safety Rules Read these safety rules and follow them closely. Failure to obey these rules could result in loss of control of rider, severe personal injury or death to you, or bystanders, or damage to property or equipment. This mowing deck is capable of amputating hands and feet and throwing objects. The triangle in text signifies important cautions or warnings which must be followed. GENERAL OPERATION WARNING - SLOPE OPERATION Never operate on slopes greater than 30 percent (16.
Safety Rules b) Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not smoke. CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the unit and the mowing activity. Never assume that children will remain where you last saw them. c) Never refuel the unit indoors. • Never run a unit inside a closed area.
Safety Decals All WARNING, CAUTION and instructional messages on your tractor and mower should be carefully read and obeyed. Personal bodily injury can result when these instructions are not followed. The information is for your safety and it is important! The safety decals shown below are on your tractor and mower. GENERAL This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing.
Features & Controls TRACTOR CONTROLS REF A NAME Choke (Twin Cylinder Only) FUNCTION Pull out to close choke. Aids in starting a cold engine. B Engine Speed Control Lever Controls engine speed. On single cylinder models, push fully forward to close choke. For warm starts & stopping, move control lever to START/STOP position. C Headlight Switch Push front down to turn headlight on, push back to turn headlight off. D Headlight Indicator Light (Blue) Indicates headlights on when lit.
Features & Controls TRACTOR & MOWER FEATURES G *1956 F C B D E A Figure 4. Tractor & Mower Features - Hydro Model Shown REF. NAME FUNCTION A Transmission Release Lever (Hydro models only) Disengages transaxle in order to push tractor by hand. See PUSHING TRACTOR BY HAND in the Operation section. B Fuel Tank with Gauge 4 gallon (15.1L) fuel tank with built-in gauge in filler cap (located under the seat). C Mower Height Adjuster Controls height of mower cut.
Features & Controls ENGINE COMPARTMENT ?@ J@ ?W&5 ?7@H J@5? 7@H? ?J@5 ?7@H J@5? ?W&@H? ?7@5 J@(Y 7@H? @@ @@ ?J@H W&5?@@ 7@HJ@5 ?J@@?7@H ?O2@6K ?7@@X@5? ?W2@@@@@@6K? J@@V@@H? W&@@@@X?I'@@6K ?W&@@@@5 ?W&@@@@@)X?V'@@@6X ?7@@X@@H W&@(?4@@@)X?V'@@@)K?hfJ@@V@@5? ?W&@(YeI'@@)K?V'@@@@6X?he7@@X@@H? ?7@(Y?e?V4@@@6KS@@@@@)Kh?J@@V@@5 J@@Hg?I'@@@@UI'@@@@6Xg?7@@@@@H 7@5?hN@@@@)KS@@@@@)K?fJ@@?@@5? ?J@@H?h?@@@@@@@YW@@@@@6X??W&@@@@(Y? ?7@5hW2@@@@@@@@@@>@@@@@)KO&@@@@@H J@@Hh7@0M?I'@@@@@@>@@@@@@@@@@@@@? 7@5?h@MfV@@@@@@@YW@@@@
Features & Controls SAFETY INTERLOCK SYSTEM Your tractor is equipped with a seat switch safety system that will automatically shut the engine off when the operator leaves the seat with the transmission control lever in gear or PTO engaged. Once the engine has stopped, the electric PTO switch must be turned off after operator returns to the seat in order to start the engine. Check operation of dash safety lights. With operator in seat and ignition switch turned to ON (engine not running): A.
Operation GENERAL WARNING Never allow passengers to ride on the unit. Before operating this tractor for the first time, the owner should operate in an open area without mowing, to become accustomed to the unit. The left side of the mower can be used to trim close to objects. Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower. WARNING Towing the tractor will cause transmission damage. Do not use another vehicle to push or pull tractor.
Operation NOTE: On 38” mowers, push idler arm towards right side of tractor to relieve belt tension. On 44” mowers, pull idler arm towards you (left side of tractor) to relieve belt tension. *1961 MOWER REMOVAL WARNING Stop engine and remove key. Do not engage PTO until mower is completely removed and operator is seated. 1. Park tractor on a hard, level surface such as a concrete floor. Turn off PTO switch and engine, remove the key and apply parking brake. Turn the wheels fully to the left. Figure 10.
Operation CLUTCH/BRAKE PEDAL OPERATION *1957 1. See figure 12. Depressing the pedal to position A disengages the transmission drive. On hydro models, depressing the pedal also returns the transmission control lever to neutral. Fully depressing the pedal to position B applies the tractor brake. 2. Parking brake is applied at pedal position B when parking brake control knob (C, figure 12) is pulled up with pedal fully depressed. C A STARTING THE ENGINE Refer to figure 13. B 1.
Operation E D F *1953 H G I C J K B A N L M Figure 13. Tractor Controls - Hydro Model Shown A. Choke (Twin Cylinder only) B. Engine Speed Control Lever C. Headlight Switch D. Headlight Indicator Light (Blue) E. Oil Pressure Indicator Light (Red) (not on Briggs & Stratton 15 HP) F. Operator Seated Indicator Light (Green) G. H. I. J. K. L. M. N.
Operation PUSHING THE TRACTOR BY HAND WARNING Do not tow the tractor. Damage will result to the transmission/transaxle. Hydro Models 1. With engine off and key removed, use the PTO switch (I, figure 13) to disengage the PTO. 2. Place the mower in the transport position (up) using the mower lift lever (M, figure 13). 3. See figure 14. The release lever is located under the rear tractor frame, above the transaxle. Release lever must be in the rearward position to push the tractor by hand. 4.
Mowing Patterns & Tips • For dry conditions where grass blow-out is a problem: a. Use sharp blades. GENERAL For the first use of the mower, choose a smooth level area. Cut long straight strips overlapping slightly. The size and type of area to be mowed determines the best mowing pattern to use. Obstructions such as trees, fences and buildings must also be considered.
Mowing Patterns & Tips • Change the mowing pattern each time. • If mulching baffles are removed, the original deflector must be in operating position for safe side-discharge mowing. The Best Combination We recommend that you experiment with the height of cut position and tractor ground speed that will give you the best cut. Start with a higher cutting height and try increasing lower settings until you find a cutting height that is matched to your mowing conditions and preferences.
Normal Care SCHEDULE The following schedule should be followed for normal care of your tractor and mower. You will need to keep a record of your operating time. Determining operating time is easily accomplished by multiplying the time it takes to do one job by the number of times you’ve done the job, or you can install the optional hour meter. See Safety Items Page Check safety interlock system. 9 Check tractor brakes. 27 Check mower blade stopping time.
Normal Care LUBRICATION Lubricating the Tractor Lubricate the tractor as shown in figures 15 - 20. When a grease gun is shown, wipe the fitting clean, apply two or three shots of lithium base automotive grease, and wipe off excess grease. When an oil can is shown, wipe the area clean, apply a few drops of oil (SAE 30), then wipe up drips or spills. *1957 *2133 Apply parking brake to lube idler pulley. Figure 15. Brake Pedal Pivot Point Figure 17.
Normal Care *1959 *1980 Figure 20. PTO Lubrication *1979 Figure 19. Front Axle Lubrication Points LUBRICATING THE MOWER Lubricate the mower as shown in figures 21 & 22. Also lubricate grease fittings on the mower idler pulley and arbors (underneath the mower deck). Use an oil can with medium weight (SAE 30) oil. Brush and wipe dirt and grass from the area before applying oil. Wipe up drips and spills. Keep oil off belts and pulleys. BATTERY MAINTENANCE Checking the Battery Fluid 1. Raise the hood. 2.
Normal Care *2137A *2542 Figure 23. Battery A. Positive Battery Terminal C. Hold Down Rod B. Negative Battery Terminal D. Battery Clamp Figure 24. Removing The Blade *169 4. Clean the battery terminals and cable clamps with a wire brush and battery post terminal cleaner. 5. Reinstall battery and clamp. 6. Connect cables, positive cable first. 7. Coat cable clamps and terminals with grease or petroleum jelly. Nail SERVICING THE MOWER BLADES Figure 25.
Storage WARNING Never store the tractor, with gasoline in engine or fuel tank, in a heated shelter or in enclosed, poorly ventilated enclosures. Gasoline fumes may reach an open flame, spark or pilot light (such as a furnace, water heater, clothes dryer, etc.) and cause an explosion. Handle gasoline carefully. It is highly flammable and careless use could result in serious fire damage to your person or property. Drain fuel into an approved container outdoors away from open flame or sparks. b.
Storage 11. Transport the tractor to a suitable, dry, indoor location. If the tractor is to be stored 6 months or longer, block the tractor up off the wheels to relieve weight and also to keep the tires off a damp floor. Protect tires from prolonged exposure to direct sunlight. 2. Install the battery if it was removed. 3. Unplug the exhaust outlet and air cleaner. 4. Fill the fuel tank with fresh gasoline. See engine manual for recommendations. 5. Check crankcase oil level and add proper oil if necessary.
Troubleshooting & Repair adjustment (engine speed control). See engine manual. GENERAL 2. Carburetor adjusted incorrectly. See engine manual. WARNING 3. Spark plug(s) faulty, fouled, or incorrectly gapped. Clean and gap or replace. See engine manual. To avoid serious injury, perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged.
Troubleshooting & Repair 4. Belt installed incorrectly. See Belt Replacement. Drive belt does not stop when clutch/brake pedal depressed. Excessive belt breakage. 1. Belt stops or belt tension out of adjustment. See Tractor Drive Belt in Belt Replacement section. 1. Belt tension too tight. Adjust belt tension. 2. Bent or rough pulleys. Repair or replace. TROUBLESHOOTING THE MOWER 3. Using incorrect belt. See your dealer. Mower will not raise. Mower drive belt slips or fails to drive. 1.
Troubleshooting & Repair 3. Wear safety glasses and shield eyes and face from batteries at all times. Be sure vent caps are tight. Place damp cloth over vent caps on both batteries. WARNING Keep open flames and sparks away from the battery; the gasses coming from it are highly explosive. Ventilate the battery well during charging. 4. Connect positive (+) cable to positive post of discharged battery (wired to starter or solenoid). 5.
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Adjustments *1972 *2133A *2135 2-7/8" LEVER Figure 28. Seat Adjustment WARNING Figure 29. Brake Adjustment - Gear Models A. Brake Rod D. Adjustment Nut B. Brake Cam Lever E. Spring Adjustment Nut C. Stop To avoid serious injury, perform adjustments only with engine stopped, key removed and tractor on level ground. SEAT ADJUSTMENT E D See figure 28. Use the lever to adjust the seat forward or rearward for best rider comfort. A BRAKE ADJUSTMENT - GEAR MODELS B 2-7/8" 1.
Adjustments 4. The brake rod spring (D) should measure 2-7/8” when compressed. Turn the adjustment nut (E) as necessary to obtain correct spring length. *2136 Control Rod NEUTRAL ADJUSTMENT - GEAR MODELS If the tractor is in gear with the transmission control speed lever positioned in the neutral gate, perform the following adjustment. 1. Raise the rear of the tractor off ground with suitable hoist or floor jack. Install jackstands underneath transaxle and block the front wheels. Nut 2.
Adjustments MOWER ADJUSTMENT WARNING Before checking mower, shut off PTO and engine. Allow all moving parts to stop. Remove ignition key, then disconnect the spark plug wire and fasten it away from the spark plug. Leveling The Mower If the cut is uneven, the mower may need leveling. Unequal or improper tire pressure may also cause an uneven cut. Make sure tire pressure is correct as specified in Checking Tire Pressure. 1.
Belt Replacement *2133 CAUTION To avoid damaging belts, do not pry belts over pulleys. TRACTOR DRIVE BELT - GEAR MODELS 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, turn off the engine and lock the parking brake. Remove the key. 2. Remove the mower as described under Mower Removal in the Operation section. 3. See figure 35. To remove the belt from the idler pulley (A), loosen flange whiz nuts (B). Slip belt from between belt stop (C) and idler bracket.
Belt Replacement 12. See figure 37. Check belt routing around engine pulley, idler pulleys, and transaxle pulley. Check that the electric clutch, drag link and idler pulley spring are all correctly installed. *2358 13. Start tractor engine and check operation of belt by placing transmission lever in gear and engaging/disengaging the clutch/brake pedal. TRACTOR DRIVE BELT - HYDRO MODELS 1. Park the tractor on a smooth, level surface such as a concrete floor.
Belt Replacement MOWER DECK-TO-PTO BELT *1976 NOTE: It is not necessary to remove the mower to install a new belt. However, for easier access mower can be removed. See Mower Removal in the Operation section. 1. Park the tractor on a smooth, level surface such as a concrete floor. Disengage the PTO, turn off the engine and lock the parking brake. Remove the key. 2. If mower is not removed, place the mower in the lowest cutting position. 3.
Belt Replacement *1978 *1977 V-Sided Pulley Flat-Sided Pulley V-Sided Pulley V-Sided Pulley Figure 43. Mower Deck Drive Belt Routing - 44" Deck A. Arbor Drive Pulley (V-sided) B. Idler Pulley (Flat-sided) 4. Remove four additional capscrews securing righthand arbor cover (B). Remove three capscrews securing left-hand arbor cover (D). Figure 42. Mower Deck - 44" A. Upstop B. Right-hand Arbor Cover C. Spring D. Left-hand Arbor Cover E. Capscrew 5.
Specifications NOTE: Specifications are correct at time of printing and are subject to change without notice. ENGINE 15 HP Briggs & Stratton Make Model Horsepower Cylinders Bore Stroke Displacement Construction 14 HP & 16 HP Briggs & Stratton Make Model Horsepower Cylinders Bore Stroke Displacement Construction Electrical System Ignition Air Cleaner Lubrication Oil Capacity Fuel Tank Muffler Briggs & Stratton Vanguard V-Twin 14 & 16 HP @ 3600 rpm 2 2.68 In. (68 mm) 2.60 In. (66 mm) 29.3 Cu. In.
Specifications Control Speeds @3400 RPM Differential Single Lever, Release Lever for Manual Tractor Movement, Continuously Variable, Forward & Reverse, without Braking Forward: 0 - 5.5 MPH (0 - 8 km/h) Reverse: 0 - 3.5 MPH (0 - 5.6 km/h) Automotive Type DIMENSIONS Tractor Overall Length Overall Width Height 67 In. (170.2 cm) 35 In. (88.9 cm) To Top of Steering Wheel 40 In. (1016 cm) To Top of Engine Cover 34 In. (86.7 cm) Wheel Base 48 In. (121.9 cm) Weight (approx.) Net: 455 Ibs.
Parts & Accessories COMMON REPLACEMENT PARTS Listed below are the more common replacement parts. Only genuine factory replacement parts will assure optimum performance and safety. Do not attempt repairs or maintenance unless proper procedures and safety precautions are followed. For assistance in any area, see your dealer. Maintenance Items DESCRIPTION • Simplicity Engine Oils Case of 12 qts. (Your dealer has 1 qt.
Parts & Accessories OPTIONAL ACCESSORIES See your dealer to purchase these items. Turbo Clean Sweep Twin Catcher Clean Sweep Twin Catcher Turbo Quad Bagger™ Dethatcher Dump Cart 42" Snow Plow/Dozer Blade For snow removal and light dozing of dirt, gravel, etc. Now with spring-assisted lift. 36", 40” & 42" Snowthrower 42" Dozer Blade Snow Cab Front Counterweights Rear Wheel Weights Weight/Tote Box Hubcaps 36" & 42" Snowthrower Efficient single stage operation to handle the heaviest of snows.
International Symbols Fast Lights Oil Pressure Slow Operator Present Switch (Seat) Forward PTO Engaged Reverse 38 Parking Brake Choke Engine Running
Notes 39
Notes 40
