HYDRAULIC & MECHANICAL POWER PET & PAT SERIES PRO - MAG TORQUE WRENCH SERIES ELECTRIC & AIR POWER PUMPS PRIDE RVIN SE H G USTRY W IT IND SINCE - 1899 Tem pl eton ., I Ke nly & Co nc Operating & Maintenance Instructions For 1/2 and 11/2 H.P. Power Pumps .
OPERATING INSTRUCTIONS AT A GLANCE Before operating Pump: 1. Be sure the electrical connection is grounded. Check that your power supply agrees with the motor nameplate. 2. Use only torque wrench, hoses and equipment rated at 10,000 PSI. 3. Make sure all hose and fitting connections are tight and secure. Hoses cannot be kinked or twisted. 4. Oil level should be 1 to 2” from the reservoir plate. 5. Lossen lock nut and back out relief valve to prevent unintended pressure build-up. 6.
SAFETY Working Pressure: The pump’s maximum working pressure is 10,000 PSI [700 kg/cm ]. Make sure that all hydraulic equipment such as wrench, hoses, etc. used with this pump are rated at 10,000 PSI operating pressure. Hydraulic Connections: Never disconnect or connect any hydraulic hoses or fitting without first unloading the wrench, than unplug the electrical cord of the pump. Double check the gauge to assure pressure has been released.
INSTRUCTIONS BEFORE USE Read carefully. Most malfunctions in new equipment are the result of improper operation and/or improper setup assembly. Preparation: Remove pump from shipping container -- but do not remove any plugs or valves until the unit is ready to be fully assembled to prevent dirt or foreign matter from contaminating system. Inspection: Visually inspect all components for shipping damage. If any damage is found, notify carrier immediately.
OPERATION Pump Operation: 1. Check all system fittings and connections to be sure they are tight and leak free. 2. Check oil level in reservoir. Oil level should be 1” to 2” from the top of the reservoir plate. 3. Be sure that the pump is “OFF” 4. Be sure the electrical connection is grounded. Check that your power agrees with the motor nameplate. Plug power cord into outlet. 5. Press “ON” on the pump switch to turn power on.
MAINTENANCE WARNING: THE ELECTRICAL POWER CORD MUST BE DISCONNECTED FROM ELECTRICAL OUTLETS BEFORE PERFORMING MAINTENANCE OR REPAIR PROCEDURES. Maintain oil level: Check hydraulic oil level every 30 hours of operation. Add SIMPLEX oil when necessary. Oil level should be no more than 2” from top of reservoir plate. Completely change oil at least twice a year. The following conditions require more frequent oil changes: a. Rigorous duty, where oil temperature may reach 140 F. b.
SECTION V TROUBLESHOOTING If the procedures listed below do not remedy the problem -- the pump will require service and should be taken to an authorized Simplex service center for repair Problem Cause -- Solution Motor Will Not Start Be sure power cord is not damaged. Check for tripped circuit breaker--be sure breaker is of adequate size. Have qualified electrician inspect for loose or faulty wiring. Have motor checked for defective motor capacitor.
47 15 9 2713 3 43 49 R C1 A 7 41 11 45 40 .5 & 1.
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 33 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 Part Number 18135 69159 69284 68722 66012 68231 68608 66014 69264 68000 561604 68551 69496 69285 93943 Y0010260 69074 69076 69727 43384 68672 69353 68571 43166 68963 18718 18852 43364 86095 87492 68957 68376 69371 43407 88363 43362 99921 4100067 CT210 43378 93596 88429 69976 CT211 69529 43370 43369 69972 69365 18970 69236 43365 69234 43366 68964 43355 69018 69479 G7 69526 6860
STOP RUN 3 31 30 10 17 32 A P B 22 15 16 @ PENDANT P 6 A B R BLACK YELLOW 26 27 B2 A 29 HOSE CONNECTION DIAGRAM YELLOW BLACK 1.
1.5 HP AIR TORQUE WRENCH PUMP ITEM PART NO. QTY. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 40 41 43 44 18135 18721 69285 66014 68000 43380 68571 43364 88429 43384 68722 43362 68963 43022 43354 Y0010260 561604 69131 43365 68799 41965 69133 69362 93596 18243 43363 43361 18970 43408 69849 69850 69655 69284 69740 43393 69538R 69361 68786 43366 43508 43509 43379 2 1 1 1 1 2 1 12 12 1 1 3 1 1 4 4 2 1 3 1 1 4 2 2 .
PUMP ASSEMBIES 18718 46 21 35 36 37 38 15 16 43 18 46 14 38 11 12 13 10 1 8 9 34 7 6 25 5 3 4 2 31 21 26 25 27 28 22 24 23 41 17 18 19 20 40 50 49 48 47 45 29 44 18 32 30 33
PUMP ASSEMBIES 18718 ITEM PART NO. QTY.
PUMP ASSEMBIES 18852 46 21 35 36 37 38 15 16 46 43 18 38 11 14 12 13 10 9 42 1 8 7 6 25 55 5 3 4 2 53 31 26 21 25 27 22 24 23 41 50 49 48 47 17 18 19 20 34 45 33 29 44 18 32 28 30 54
PUMP ASSEMBIES 18852 ITEM PART NO. QTY.
PUMP ASSEMBIES 18721 46 21 35 36 37 38 15 16 46 43 18 38 11 14 12 13 10 9 42 1 8 7 6 25 55 5 3 4 2 53 31 26 21 25 27 22 24 23 41 50 49 48 47 17 18 19 20 34 45 33 29 44 18 32 28 30 54
PUMP ASSEMBIES 18721 ITEM PART NO. QTY.
2 Assembly #68829 1 Item 1 2 3 Description Part No. 68219 66030 68901 Adapter-Shaft Bearing Seal Qty. 1 1 1 3 Assembly #68535 Item 1 2 3 4 4 1 3 2 4 3 1 2 1 2 3 4 3 2 5 12 2 11 6 10 7 14 9 Piston O-Ring Back-Up Ring Roll Pin Qty. 1 1 1 1 Part No. 68859 69081 66108 67863 Description Qty. Shaft Ecc. Ecc. Bearing Assembly Race Bearing Retaining Ring 1 1 1 1 Assembly #68502 (70 Series) 15 4 16 14 13 Description Assembly #69082 Item 1 Part No.
43369 & 43370 MOUNTING BRACKET ASSEMBLY 10 13 B 17 AC 14 AC TEMPLETON, KENLY & CO, INC. 13 MIN 13 J 115V JUMPER 1-2 & 3-4 230V JUMPER 2-3 APPLY VOLTAGE TO 1 & 4 17 MOVE "J" WIRE TO TERMINAL #2 K2 K1 93-01 A 17 93-01 9 - AC 7 POTTER & BRUMFIELD T91S5A22-24 N.O. 15A N.C. 10A BOTTOM VIEW 240VAC MEXICO AC + - 6 6 POTTER & BRUMFIELD T91S5A22-24 N.O. 15A N.C.
+ AC - AC ADVANCE COIL JUMPER WIRE USE PART OF 20" BLACK WIRE PART #69267 - E.M. + RETRACT COIL GREEN BROWN BLUE A B 9 BLK WHT RED AC VALVE CORD GRN AC - 7 + 3 1 115V JUMPER 1-2 & 3-4 230V JUMPER 2-3 APPLY VOLTAGE TO 1 & 4 2 3 TEMPLETON, KENLY & CO, INC. 4 K1 K2 J 5 6 7 8 9 ELEC1 CONNECT J TO 5 ELEC4 & ELEC5 CONNECT J TO 4 93-01 6 POTTER & BRUMFIELD T91S5A22-24 N.O. 15A N.C. 10A BOTTOM VIEW 240VAC MEXICO 1 93-01 4 POTTER & BRUMFIELD T91S5A22-24 N.O. 15A N.C.
JUMPER WIRE E.M. AC GREEN BLUE VALVE BLK WHT RED - GRN AC AC + BROWN AC - B 9 + A 7 3 1 115V JUMPER 1-2 & 3-4 230V JUMPER 2-3 APPLY VOLTAGE TO 1 & 4 2 3 TEMPLETON, KENLY & CO, INC. 4 K1 K2 J 5 6 7 8 9 ELEC1 CONNECT J TO 5 ELEC4 & ELEC5 CONNECT J TO 4 93-01 6 POTTER & BRUMFIELD T91S5A22-24 N.O. 15A N.C. 10A BOTTOM VIEW 240VAC MEXICO 1 93-01 4 POTTER & BRUMFIELD T91S5A22-24 N.O. 15A N.C.
43384 MANIFOLD ASM TORQUE 14 2 3 8 9 4 1 11 7 6 5 SECTION A-A 15 A 16 11 R A 18 60ß REF. 11 17 17 19 13 12 10 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 PART NO. DESCRIPTION 43371 68004 68003 66085 68655 5602012 65881 68695 88508 68999 97641 68918 68917 69372 89698 43380 4100067 CT210 CT211 MANIFOLD TORQ 4 PORT SEAT CONE SPRING REL. VAL. ADJUST STEM O'RING B-U RING ADJUST WING NUT ADJUST KNOB INT. RELIEF ASM. HF SOC.
68672 MANIFOLD ASSEMBLY 9 8 7 5 14 6 4 3 2 A R 11 13 12 10 ITEM PART NO. DESCRIPTION 1 QTY 1 68673 MANIFOLD TORQ. WRENCH 1 2 68004 SEAT 1 3 68003 CONE 1 4 66085 SPRING 1 5 68655 ADJUSTING STEM 1 6 5602012 O'RING 1 7 65881 B-U RING 1 8 68695 ADJUSTING WING NUT 1 9 88508 ADJUSTING KNOB 1 10 68999 INT.
69247 VALVE ASSEMBLY 4W ELECTRIC RED BLACK GREEN WHITE 7 RETRACT COIL ADVANCE COIL 14 14 3 5 8 6 13 9 2 4 1 16 15 12 ITEM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 10 PART NO 68710 68130 66132 68375 98250 69373 65887 68388 68389 5603910 68711 68730 85510 68093 56020112 68729 11 DESCRIPTION VALVE ASSEMBLY HOLE PLUG BUTT CONNECTOR FITTING, CORD L-TIGHT SCREW SOLENOID VALVE CORD SPADE, TERMINAL COVER, VALVE GASKET CVR O'RING SPRING COIL 115VAC LOCKNUT WIRE NUT O'RING PUSHER-SOLENOID QTY 1 1 1
69972 ADVANCE PENDANT 2 1 3 4 A D V A D V 5 JUMPER WIRE SOLDER CONNECTIONS A2 A2 GREEN BLACK WHITE ITEM PART NO.
43022 VALVE AIR TORQUE OC 7 3 4 8 2 1 5 6 ITEM PART NO. DESCRIPTION QTY 1 68725 VALVE ASSY.
41950 MOTOR PENDANT AIR ASSEMBLY 4 1 7 2 3 5 6 ITEM PART NO.
AIR VALVE ASSEMBLY 12 12 ADVANCE COIL RETRACT COIL 2 14 4 2 10 6 5 1 5 TUBE FROM FILTER/LUBE 7 P A 4 1 3 B 1 2 5 1 2 11 8 1 9 MOTOR 13 7" LG 8 ITEM 3 PART NO.
68790 FILTER / LUBE ASSEMBLY 6 ASSEMBLE WITH LOCTITE 242 4 1 3 2 5 7 ITEM 1 2 3 4 5 6 7 PART NO.
69470 FILTER BLOCK ASSEMBLY 4 5 2 1 3 6 ITEM PART NO.