Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 SQM5… Reversing Actuators ISO 9001 REGISTERED FIRM EA0511R1 ® Description SQM5... reversing actuators are used for the positioning of flow control valves, butterfly valves, dampers, or any application requiring rotary motion. The SQM5… actuators accommodate control input signals of 4-20 mA, 0-135 Ω, 0-10 Vdc, 0-20 mA, position proportional and floating control.
Technical Instructions Document No. 155-517P25 Rev.
SQM5… Reversing Actuators Application Technical Instructions 155-517P25 Rev. 1, July, 2000 SQM5… actuators are uniquely suited for both industrial and commercial applications. The high level of accuracy permits precise modulating control of industrial process and process heating applications, often significantly enhancing performance and product quality.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 Table 2. Product Numbers for Accessories. Electronic circuit boards AGA56.1A97 AGA56.9A87 AGA56.9A17 AGA56.9A27 AGA56.41A87 AGA56.41A17 AGA56.41A27 AGA56.42A17 AGA56.42A27 AGA56.42A87 AGA56.43A17 AGA56.43A27 AGA56.43A87 24-250 Vac 24 Vac 120 Vac 220 Vac 24 Vac 110 Vac 220 Vac 110 Vac 220 Vac 24 Vac 110 Vac 220 Vac 24 Vac Shafts (A) board for SQM5x.xxxxxAx (Z) board for SQM5x.xxxxxZx (Z) board for SQM5x.xxxxxZx (Z) board for SQM5x.
SQM5… Reversing Actuators Technical Instructions 155-517P25 Rev. 1, July, 2000 Product Number Identification Legend For actuator identification only. To select product numbers for ordering, see Table 1. SQM5 0 . 4 8 0 R 1 Z 3 R Actuator family Torque 0 0 3 6 6 in-lb @ 60 (50) Hz. 90 for 8 (10) sec. running time 140 for 12 (15), 25 (30), 37 (45) sec. 200 for 25 (30) sec. 310 for 37 (45) sec. 400 for 50 (60), 75 (90)sec.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 Installation and Operation Instructions SQM5… actuators are generally shipped without the shaft installed. To install the selected shaft: 1. Loosen the two screws on the actuator cover corners. See Figure 2. 2. Lift the screws and raise the cover. See Figure 3. EA0564R1 EA0568R1 Shaft Installation Figure 3. Figure 2. 3. Each shaft is supplied with two washers and a “C” clip. See Figure 4.
SQM5… Reversing Actuators Technical Instructions 155-517P25 Rev. 1, July, 2000 8. Place the second washer onto the “insert end” of the shaft. Using spreading pliers, install the “C” clip. Rotational Direction Verification Most SQM5… actuators are factory configured for counterclockwise (ccw), minimum to maximum rotation when facing the gear end of the actuator, or clockwise (cw) rotation when facing the other end of the actuator. SQM5.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 Switch Adjustment, continued NOTE: Shaft Adjustment The actuator shaft can be disengaged by pressing the silver shaft release button located to the right of the auto/manual switch. The shaft can be manually rotated when the button is pressed. Once pressed, the button can be locked by pushing it slightly upwards. After the shaft has been manually aligned, re-engage the shaft by pushing the shaft release button downwards. See Figure 6.
SQM5… Reversing Actuators Technical Instructions 155-517P25 Rev. 1, July, 2000 Wiring, continued A L Z AGA56.1A97 SW1 MAN SW 2 1 N EA0555R2 M I 1 11 21 I II III IV...VIII AUTO 2 II maximum "economy" minimum auxilliary 13 2 12 22 III 3 13 23 IV 4 14 24 V 5 ASZ... 15 25 Figure 7. Basic Functional Diagram of AGA56.1… A Z L MAN. 0 EA0554R2 AUTO. AGA56.1A97 Figure 8. AGA56.1A97 Terminal/Auto-Manual Board. AGA56.41/42/43… circuit boards. 1. Connect line voltage to terminal L.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 N A L Z 13 LR ZL AGA56.4... Y+ AGA56.41... (4...20 mA) Y- U REG M OPE MAX MAX (+2 V) 135 Ohm AGA56.42... (0...135 Ohm) Y 0...2 V MIN MIN MIN MAX Y Y AGA56.43... M (0...10 V) SW1 MIN MAX MAN 51 SW 2 N AUTO 1 13 3 maximum "economy" minimum auxilliary 4 I II III IV 11 21 12 22 13 23 14 24 M EA0556R2 2 I II III IV...VIII V 15 5 ASZ... (1000 Ohm) 25 Figure 9. Basic Functional Diagram of AGA56.
SQM5… Reversing Actuators Technical Instructions 155-517P25 Rev. 1, July, 2000 AGA56.9… circuit boards. 1. Connect line voltage to terminal L. Terminal L must be powered at all times. See Figures 11 and 12. 2. Connect neutral to terminal N. 3. Connect ground to the terminal located to the right of the auto/manual switch. 4. For applications where terminals Z, ZL and A are not used, bridge terminals L1 and L. If terminals Z, A or ZL are used, terminal L1 must not be bridged with terminal L.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 U4 M Y0 Y1 Y2 Y3 L1 P L N A Z ZL OPE MAX MIN MAX POS MIN 1 2 J2 U1...U3 1 2 J1 LIN JUMPERS 3-POSITION SWITCH M ZF M U1 U2 U3 MAN. POT. METERS 0 EA0558R2 AUTO. AGA56.9A... Figure 12. AGA56.9… Terminal and Trim Potentiometer/ Jumper Board. Commissioning Power Actuator Set the auto/manual switch in the manual position and apply power to the actuator.
Technical Instructions 155-517P25 Rev. 1, July, 2000 NOTE: Example of limit switch I and III and trim potentiometer settings MAX tr im pote ntiome ter sett ing Switch I setting 90 deg. SQM5… Reversing Actuators eter ing sett iom MIN trim nt pote Switch ing III sett EA0562R1 0 deg. The actual minimum and maximum modulating range is determined either by the setting of the MIN and MAX trim potentiometers or the setting of Switch Cam III (Minimum) and Switch Cam I (Maximum).
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 Features of SQM5x.xxxxxZx Actuators SQM5xx.xxxxxZx actuators contain the AGA56.9A… multi function circuit board. This circuit board provides the following features: Multiple Input Signals The AGA56.9A… circuit board accepts the following input signals: Line voltage Multiple Output Signals • Power to A drives the actuator open to the setting of switch cam I (Maximum).
SQM5… Reversing Actuators Technical Instructions 155-517P25 Rev. 1, July, 2000 maximum signal is present on Y0, Y1, Y2, or Y3, then the actuator will modulate through the full rotational range in response to a 4 to 12 mA signal applied at ZF. (Maximum signal can be easily achieved by bridging terminals U4 and Y0.) See Figure 16. It is possible to configure the actuator for split range operation 12 to 4 mA and 20 to 12 mA.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 Features of SQM5x.xxxxxAx Actuators The AGA56.1A97… circuit boards accept the following additional input signal: Input Signals • Power to A drives the actuator open to the setting of switch cam I (Maximum). • Power to Z drives the actuator closed to the setting of switch cam II (Economy). • Power to switch III, terminal 3 drives the actuator to the setting of switch cam III (Minimum). Line voltage Output Signals The AGA56.
SQM5… Reversing Actuators Technical Instructions 155-517P25 Rev. 1, July, 2000 6. Reconnect the brown wire to the left terminal and the blue wire to the right terminal. The black wire remains connected to the middle terminal. 7. See Figure 6. Remove the white plastic actuator position-indicating dial by gently pulling while rotating in the clockwise direction. 8.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 AGA56.41/42/43 Circuit Board Installation 1. Remove the AGA56.41/42/43… circuit board from the packaging. The circuit board is shipped as one board. TERMINAL SECTION 2. Separate the board at the perforation by holding the circuit board at both ends and gently bending the board until it separates. 4. From the switch housing side of the actuator, guide the base circuit board into the bottom of the circuit board mounting bracket.
SQM5… Reversing Actuators AGA56.41/42/43 Circuit Board Installation, continued Technical Instructions 155-517P25 Rev. 1, July, 2000 9. Make the following connections to the actuator: See Figure 22. a. Connect the black wire, marked “1” from the circuit board to switch I, terminal 1. 18 28 8 17 27 7 16 26 6 15 25 5 14 24 4 13 23 3 12 22 2 11 21 1 VIII VII VI V IV III II I 13 b. Connect the yellow wire, marked “2” from the circuit board to switch II, terminal 2. c.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 AGA56.9A… Circuit Board Installation, continued 4. Guide the base circuit board from the switch housing side of the actuator into the bottom of the circuit board mounting bracket. See Figure 23. 5. Re-install the actuator motor capacitor. See Figure 24. EA0571R1 6. Connect the blue neutral wire, shipped loose with the AGA56.9A…, to the spade connector marked N located on the terminal board just below the auto/manual switch.
SQM5… Reversing Actuators AGA56.9A… Circuit Board Installation, continued Technical Instructions 155-517P25 Rev. 1, July, 2000 9. Gently guide the L-shaped circuit board containing the three blue trim potentiometers into the vertical support slots located on the cam drum side of the actuator. See Figure 27. 18 28 8 17 27 7 16 26 6 15 25 5 14 24 4 13 23 3 12 22 2 11 21 1 VIII VII VI V IV III II I 13 10. Slide the circuit board downward until both supports snap into place.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 Potentiometer Removal 1. Remove the white plastic actuator position-indicating dial by gently pulling while rotating in the clockwise direction. See Figure 6. 2. Disconnect the blue, black and brown wire from the potentiometer terminal block. See Figure 17. 3. Remove the silver potentiometer board alignment screw. 4. Loosen the black potentiometer gear attachment screw approximately one turn. 5.
SQM5… Reversing Actuators Specifications SQM5... Reversing actuator Technical Instructions 155-517P25 Rev. 1, July, 2000 SQM5... Reversing actuator Agency approvals Operating voltage Operating frequency Power consumption Type of motor Duty cycle Torque Maximum shaft torque AGA58.1 AGA58.2 AGA58.3 AGA58.4 AGA58.7 Timings Rotational range of operation SQM5x.xxxxxA models SQM5x.xxxxxx3 models SQM5x.xxxxxx4 models SQMSx.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 Conduit connection Gears and bearings Mounting Adaptation to other actuator brands Circuit Boards AGA56.1A97 AGA56.41A… AGA56.1A97 Switch circuit board Operating voltage Operating frequency Auto/manual switch Manual toggle switch Ambient operating temperature Shipping temperature Weight AGA56.
SQM5… Reversing Actuators Technical Instructions 155-517P25 Rev. 1, July, 2000 Specifications, continued AGA56.43A… AGA56.43A… Electronic circuit boards Input signal Impedance AGA56.9A Voltage input AGA56.9A… Multi function electronic circuit boards Operating voltage Operating frequency Input signals Same specifications as AGA56.41A except: 0-10 Vdc ≥100kΩ Single potentiometer ASZ...
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 Dimensions The first dimension given is measured in inches. Millimeters are shown in parentheses. ALLOW 3.5" SPACE FOR COVER REMOVAL 5/8 (16) 1-3/16 (30) Pg 13.5 / 1/2" NPSM 1/4 (6) M8 1-3/16 (30) 5-1/4 (133) 1-7/16 (36) 3/8 (10) EA0522R1 2-5/8 (67) 7-1/16 (180) 7-1/16 (180) 1/16 (1) 4-7/16 (113) 1/4"-20 UNC 1/8 (3.5) 3 -1/8 (80) EA0542R2 5-3/16 (132) 5/16 (8.5) 6-7/16 (164) 5/16 (7.5) Figure 28. SQM5x.
SQM5… Reversing Actuators Technical Instructions 155-517P25 Rev. 1, July, 2000 6-7/16 (164) 11/16 (18) 9/16 (14.5) 4-1/16 (103.3) 4-7/8 (123.8) AGA57.3 EA0519R1 4-7/16 (113) 4 X 1/4 (7) 4 X 1/4 (7) 1/8 (3) 2-1/8 (80) CL Figure 29. Mounting Bracket AGA57.3 7-5/16 (185) 1-9/16 (40) 2-1/4 (57.15) 7/16 (11) 6-7/16 (164) 5/16 (7.94) 5-5/16 (135) 4-3/4 (120.65) 4-7/16 (113) 3-1/8 (80) 5/16 (7.94) 5/16 (8.73) 1-3/8 (35) 2-3/8 (60.4) 4-7/16 (113) 4 (101.5) AGA57.4 CL 3-1/8 (80) 5/16 (8.
Technical Instructions Document No. 155-517P25 Rev. 1, July, 2000 7.09 (180) 0.31 (8) GEAR SIDE 1 (25.5) 0.39 (10) 0.79 (20) 0.35 (9) AGA58.1 0.12 (3) 0.44 (11.2) 1 (25.5) 0.47 (12) 0.79 (20) 0.35 (9) AGA58.2 0.81 (20.5) 0.35 (9) 0.12 (3) 0.52 (13.2) 0.85 (21.5) 0.35 (9) 0.43 (11) 0.35 (9) AGA58.3 M5 x 9 M5 x 9 0.67 (17) 0.78 (19.8) 0.42 (10.6) 0.375 (9.5) 0.27 (6.9) 8-32 UNC 28 x 0.56 (14.2) 0.42 (10.6) AGA58.4 0.05 (1.3) 0.375 (9.5) 0.27 (6.9) 8-32 UNC 28 x 0.56 (14.2) 0.