Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… Reversing Actuators EA0511R1 ISO 9000 and 14000 REGISTERED FIRM ¤ Description SQM5... reversing actuators are used for the positioning of flow control valves, butterfly valves, dampers, or any application requiring rotary motion. The SQM5… actuators accommodate control input signals of 4 to 20 mA, 0 to 135 Ω, 0 to 10 Vdc, 0 to 20 mA, position proportional and floating control.
Technical Instructions Document No.
SQM5… Reversing Actuators Table Of Contents Technical Instructions Document No.
Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… Reversing Actuators Table 1. Product Numbers for Pre-assembled Actuators. 90 90 90 90 90 90 90 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 140 200 200 200 200 200 200 200 200 200 310 310 310 310 310 400 400 400 400 400 400 1. 2. 3.
SQM5… Reversing Actuators Technical Instructions Document No. 155-517P25 February 22, 2006 Table 2. Product Numbers for Accessories. Electronic Circuit Boards AGA56.1A97 AGA56.9A87 AGA56.9A17 AGA56.9A27 AGA56.41A87 AGA56.41A17 AGA56.41A27 AGA56.42A87 AGA56.42A17 AGA56.42A27 AGA56.43A87 AGA56.43A17 AGA56.43A27 24-250 Vac 24 Vac 110 Vac 220 Vac 24 Vac 110 Vac 220 Vac 24 Vac 110 Vac 220 Vac 24 Vac 110 Vac 220 Vac Shafts (A) board for SQM5x.xxxxxAx (Z) board for SQM5x.xxxxxZx (Z) board for SQM5x.
Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… Reversing Actuators Product Number Identification Legend For actuator identification only. To select product numbers for ordering, see Table 1. Figure 1. SQM5… Product Number Identification Legend. SQM5 0 . 4 8 0 R 1 Z 3 R Actuator family Torque 0 0 3 6 6 in-lb @ 60 (50) Hz. 90 for 8 (10) sec. running time 140 for 12 (15), 25 (30), 37 (45) sec. 200 for 25 (30) sec. 310 for 37 (45) sec. 400 for 50 (60), 75 (90)sec.
SQM5… Reversing Actuators Installation and Operation Instructions Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… actuators are sometimes shipped without the shaft installed. To install the selected shaft: 1. Loosen the two screws on the actuator cover corners. See Figure 2. 2. Lift the screws and raise the cover. See Figure 3. EA0564R1 EA0568R1 Shaft Installation Figure 3. Figure 2. 3. Each shaft is supplied with two washers and a “C” clip. See Figure 4.
Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… Reversing Actuators Actuator model numbers that end with “R” are factory configured for clockwise (cw), minimum to maximum rotation when facing the gear end of the actuator, or counterclockwise (ccw) rotation when facing the other end of the actuator. The gear end of the actuator is the side opposite of the visual position indicator.
SQM5… Reversing Actuators Technical Instructions Document No. 155-517P25 February 22, 2006 Switch Adjustment, Continued NOTE: Shaft Adjustment The actuator shaft can be disengaged by pressing the silver shaft release button. The button is located above the grounding screw, under the hinged terminal protection cover, and to the right of the auto/manual switch. After pressing the shaft release button in and slightly upward, the shaft can be manually rotated.
Technical Instructions Document No. 155-517P25 February 22, 2006 Wiring Connections SQM5… Reversing Actuators NOTE: SQM5… actuators require a single source, single phase power supply. Wiring connections vary depending on which AGA56…. circuit board is installed. AGA56.1… circuit boards. Manual Operation See Figures 7 and 8. 1. Set the AUTO/MAN switch in the MAN position. 2. Connect ground to the screw located below the shaft release button. 3.
SQM5… Reversing Actuators Technical Instructions Document No. 155-517P25 February 22, 2006 Wiring, Continued A Z L A Z L MAN. 0 EA0554R3 AUTO. AGA56.1A97 Figure 8. AGA56.1A97 Terminal/Auto-Manual Board. AGA56.41/42/43… Circuit Boards. Manual Operation See Figures 9 and 10. 2. Connect ground to the screw located below the shaft release button. 1. Set the AUTO/MAN switch in the MAN position. 3. Connect neutral to terminal N. 4. Only terminal "L" must be powered to enable manual operation.
Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… Reversing Actuators Wiring, Continued A N L 13 Z LR ZL AGA56.4... Y+ AGA56.41... ("G" board 4...20 mA) Y- REG MAX U W M B Y R (+2 V) 135 Ohm OPE MAX MIN AGA56.42... ("H" board 0-135 Ohm) 0...2 V MIN MIN Y MAX M AGA56.43... ("K" board 0...10 V) 51 Y MIN MAX 1 2 1 2 I 13 3 blue N II IV III c 6 5 4 3 black actuator switch I Maximum/High fire II "Economy"/Fully closed III Minimum/Low fire IV..
SQM5… Reversing Actuators Technical Instructions Document No. 155-517P25 February 22, 2006 AGA56.9… Circuit Boards Manual Operation 1. Set the AUTO/MAN switch in the MAN position. See Figures 11 and 12. 2. Connect ground to the screw located below the shaft release button. 3. Connect neutral to terminal N. 4. Only terminal "L" must be powered to enable manual operation.
Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… Reversing Actuators Wiring, Continued P AGA56.9... SHIFT m A 14 2 or 1 m A 0 4...20 mA M m A 8 ZF = 75% 50% ZF m A m A 20 MAX m A LIN POS 10 L1 m A ZL m A Z 18 L 16 A N 6 POS 4 m A 25% MIN Y0...3 Y0...3 MIN 25% 50% 75% MAX Y0...3 OPE MAX MIN MIN MAX MAX J1 MIN LIN W M B Y0 R (+2 V) 135 Ohm POS REG U4 1 M 2 Y3 0...2 V 4...20 mA M 0...10 V Y1 Y0...3 M 0...
SQM5… Reversing Actuators Modulation Adjustment See Figures 10 and 12. Zero Adjustment Technical Instructions Document No. 155-517P25 February 22, 2006 The blue trim potentiometers allow the adjustment of the minimum (zero) and maximum (span) positions. The factory setting of the MIN trim potentiometer is rotated fully counter clockwise. The factory setting of the MAX trim potentiometer is rotated fully clockwise. Set the OPE/MAX/MIN slide switch to MIN.
Technical Instructions Document No. 155-517P25 February 22, 2006 1. Lift the two screws on the cover corners and slide the cover end into the grooves at the gear end of the actuator. See Figure 14. 2. Press the cover into place and then press the screws inward and tighten. See Figure 15. EA0563R1 EA0567R1 Cover Installation SQM5… Reversing Actuators Figure 14. Figure 15. Features of SQM5x.xxxxxZx Actuators SQM5xx.xxxxxZx actuators contain the AGA56.9A… multi function circuit board.
SQM5… Reversing Actuators Electronic Linearization Function Technical Instructions Document No. 155-517P25 February 22, 2006 Butterfly valves have non-linear flow characteristics. Near the fully closed position, a small change in the valve’s position will produce a very large change in flow. Near the fully open position, a large position change will produce a relatively small change in flow.
Technical Instructions Document No. 155-517P25 February 22, 2006 Features of SQM5x.xxxxxGx, SQM5x.xxxxxHx, SQM5x.xxxxxKx Actuators SQM5… Reversing Actuators SQM5x.xxxxxGx actuators contain the AGA56.41A… circuit board with terminals Y- and Y+ for 4 to 20 mA modulating input. SQM5x.xxxxxHx actuators contain the AGA56.42A… circuit board with terminals Y, M and U for 0 to 135 Ω modulating input. SQM5x.xxxxxKx actuators contain the AGA56.
SQM5… Reversing Actuators Technical Instructions Document No. 155-517P25 February 22, 2006 Reversing Rotational Direction, Continued BLU OW E N CK BLA CK POSITION INDICATION POINTER BLU E BR OW POSITION INDICATION POINTER x. ma . min EA1210R1 EA1209R1 max. min. max. min. N x. ma . min BR BLA BRO BLU E BLA CK CK ma min x. . BLU E BRO WN POSITION INDICATION POINTER EA1200R1 ma min x. . ma min x. . EA1199R1 POSITION INDICATION POINTER ma min x. .
Technical Instructions Document No. 155-517P25 February 22, 2006 Reversing Rotational Direction, Continued SQM5… Reversing Actuators 8. Firmly tighten the black potentiometer cam attachment screw while manually holding the potentiometer position indication pointer in alignment. Check the alignment again. 9. Re-install the white actuator-indicating dial by gently pressing it onto the potentiometer cam attachment screw.
SQM5… Reversing Actuators 5. Re-install the actuator motor capacitor. See Figure 20. 6. Gently guide the terminal section into the support slots and slide the terminal board downward until both supports snap into place. Ensure that the four brown wires and the flat white connector cable which connect the two circuit boards are positioned correctly in their respective corners allowing the board to freely slide into place without pinching either wire. See Figure 21. EA0575R1 AGA56.
Technical Instructions Document No. 155-517P25 February 22, 2006 AGA56.9A… Circuit Board Installation 8. Make the following connections to the actuator: See Figure 22. a. Connect the wire, marked “1” from the circuit board to switch I, terminal 1. b. Connect the wire, marked “2” from the circuit board to switch II, terminal 2. c. Connect the wire, marked “3” from the circuit board to switch III, terminal 3. d. Connect the wire, marked “13” from the circuit board to switch III, terminal 13. e.
SQM5… Reversing Actuators AGA56.9A… Circuit Board Installation, Continued Technical Instructions Document No. 155-517P25 February 22, 2006 4. Guide the base circuit board from the switch housing side of the actuator into the bottom of the circuit board mounting bracket. See Figure 23. 5. Re-install the actuator motor capacitor. See Figure 24. EA0571R1 6. Gently guide the terminal board into the support slots and slide the terminal board downward until both supports snap into place. See Figure 25. 7.
Technical Instructions Document No. 155-517P25 February 22, 2006 AGA56.9A… Circuit Board Installation, Continued SQM5… Reversing Actuators 8. Gently guide the L-shaped circuit board containing the three blue trim potentiometers into the vertical support slots located on the cam drum side of the actuator. See Figure 27. 18 28 8 17 27 7 16 26 6 15 25 5 14 24 4 13 23 3 12 22 2 11 21 1 VIII VII VI V IV III II I 13 9. Slide the circuit board downward until both supports snap into place.
SQM5… Reversing Actuators Potentiometer Removal Technical Instructions Document No. 155-517P25 February 22, 2006 9. Remove the white plastic actuator position-indicating dial by gently pulling while rotating in the clockwise direction. See Figure 6. 10. Disconnect the blue, black and brown wire from the potentiometer terminal block. See Figure 17. 11. Remove the silver potentiometer alignment screw. 12. Loosen the black potentiometer cam attachment screw approximately one turn. 13.
Technical Instructions Document No. 155-517P25 February 22, 2006 Specifications SQM5... Reversing Actuator SQM5… Reversing Actuators SQM5... Reversing actuator Agency approvals Operating voltage Operating frequency Power consumption Type of motor Duty cycle Torque Maximum shaft torque AGA58.1 AGA58.2 AGA58.3 AGA58.4 AGA58.7 Timings Rotational range of operation SQM5x.xxxxxA models SQM5x.xxxxxx3 models SQM5x.xxxxxx4 models SQMSx.
SQM5… Reversing Actuators Specifications Technical Instructions Document No. 155-517P25 February 22, 2006 Conduit connection SQM5... Reversing Actuator, Continued Gears and bearings Mounting Adaptation to other actuator brands Circuit Boards AGA56.1A97 AGA56.1A97 Switch circuit board Operating voltage Operating frequency Auto/manual switch Manual toggle switch Ambient operating temperature Shipping temperature Weight AGA56.41A… Electronic circuit boards Operating voltage AGA56.
Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… Reversing Actuators Specifications, continued AGA56.43A… AGA56.43A… Electronic circuit boards Input signal Impedance AGA56.9A Voltage input AGA56.9A… Multi function electronic circuit boards Operating voltage Operating frequency Input signals Same specifications as AGA56.41A except: 0 to 10 Vdc ≥100K Ω Single potentiometer ASZ...
SQM5… Reversing Actuators Technical Instructions Document No. 155-517P25 February 22, 2006 Dimensions The first dimension given is measured in inches. Millimeters are shown in parentheses. 5/8 (16) ALLOW 3.5" SPACE FOR COVER REMOVAL Pg 13.5 / 1/2" NPSM 1-3/16 (30) 1/4 (6) M8 1-3/16 (30) 5-1/4 (133) 1-7/16 (36) 3/8 (10) EA0522R1 2-5/8 (67) 7-1/16 (180) 7-1/16 (180) 1/16 (1) 4-7/16 (113) 1/4"-20 UNC 1/8 (3.5) 3 -1/8 (80) EA0542R2 5-3/16 (132) 5/16 (8.5) 6-7/16 (164) 5/16 (7.
Technical Instructions Document No. 155-517P25 February 22, 2006 SQM5… Reversing Actuators Dimensions, Continued 6-7/16 (164) 11/16 (18) 9/16 (14.5) 4-1/16 (103.3) 4-7/8 (123.8) AGA57.3 EA0519R2 4-7/16 (113) 3-1/8 (80) CL 4 X 1/4 (7) 4 X 1/4 (7) 1/8 (3) Figure 29. Mounting Bracket AGA57.3. 7-5/16 (185) 1-9/16 (40) 2-1/4 (57.15) 7/16 (11) 6-7/16 (164) 5/16 (7.94) 5-5/16 (135) 4-3/4 (120.65) 4-7/16 (113) 3-1/8 (80) 5/16 (7.94) 5/16 (8.73) 1-3/8 (35) 2-3/8 (60.4) 4-7/16 (113) 4 (101.
SQM5… Reversing Actuators Technical Instructions Document No. 155-517P25 February 22, 2006 Dimensions, Continued 7.09 (180) 0.31 (8) GEAR SIDE 1 (25.5) 0.39 (10) 0.79 (20) 0.35 (9) AGA58.1 0.12 (3) 0.44 (11.2) 1 (25.5) 0.47 (12) 0.79 (20) 0.35 (9) AGA58.2 0.81 (20.5) 0.35 (9) 0.12 (3) 0.52 (13.2) 0.85 (21.5) 0.35 (9) 0.43 (11) 0.35 (9) AGA58.3 M5 x 9 M5 x 9 0.67 (17) 0.78 (19.8) 0.42 (10.6) 0.375 (9.5) 0.27 (6.9) 8-32 UNC 28 x 0.56 (14.2) 0.42 (10.6) AGA58.4 0.05 (1.3) 0.
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