Foreword SINUMERIK 802D sl pro Turning Control system overview for machine tools' sales people 03/2008 Introduction 1 System overview 2 Setup functions 3 Program management and user memory 4 Programming 5 Simulation 6 Automatic mode 7 Velocity control 8 C axis processing 9 Multilingual operator interface 10 Maintenance and diagnostics 11 PC software 12 Ordering data 13 Summary of unique selling points 14
Safety Guidelines This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger. DANGER indicates that death or severe personal injury will result if proper precautions are not taken.
Foreword Scope of validity This document provides you with an overview of the range of functions included in the operator panel control SINUMERIK 802D solution line pro Version 1.4 for turning machines. The document is oriented towards vendors and dealers of machine tools. Organization of information ● Of the varied functional possibilities of this SINUMERIK product, we only designate those qualities which are of direct value to the machine's user.
Foreword Contact person at Siemens Sales & Marketing/Technical Consulting Phone: +49 xxx xxx Fax: +49 xxx xxx Web: http://www4.ad.siemens.de (worldwide) Service Phone: +49 xxx xxx Fax: +49 xxx xxx Web: http://www4.ad.siemens.de (worldwide) Homepage: Visit the JobShop internet portal: http://www.siemens.
Table of contents Foreword ................................................................................................................................................... 3 1 2 3 4 5 Introduction................................................................................................................................................ 7 1.1 Application......................................................................................................................................7 1.
Table of contents 8 9 Velocity control ........................................................................................................................................ 33 8.1 Jerk limitation .............................................................................................................................. 33 8.2 Dynamic feedforward control ...................................................................................................... 34 C axis processing ....................
1 Introduction 1.1 Application The SINUMERIK 802D sl pro is a customized operator panel controller for standard CNC turning machines.. The SINUMERIK 802D sl pro allows you to easily operate machine tools by providing graphical support for all operator control actions. The functions in JOG (manual) mode enable you to quickly set the machine up for machining, in accordance with your requirements.
2 System overview 2.1 SINUMERIK 802D sl The SINUMERIK 802D sl operator panel controller is the ideal package for use with standardized turning and milling machines. Used in conjunction with the new, compact and reliable SINAMICS S120 drive system, the SINUMERIK 802D sl is a complete package for machine tool applications. These range from low-volume production to medium-volume production to production of more advanced workpieces with any type of hole machining and milling on end face and outer surface.
System overview 2.2 Operator panel 2.2 Operator panel The operator panel front consists of an operator panel with a 10.4 inch color TFT display, 8 + 2 horizontal and 8 vertical softkeys, and a CNC keyboard (horizontal or vertical options available). This facilitates clear and user-friendly operation of the machine functions. We also offer the coordinated machine control panel MCP 802D sl with feed and spindle override.
3 Setup functions 3.1 Work offsets ☑ Basic configuration Within the SINUMERIK 802D sl pro, the following adjustable work offsets are available: ● A permanently effective basic offset (G500) ● Other work offsets (G54-G59) Graphical interface support is provided for the purpose of adjusting workpiece zeros. This means that you can switch directly between the Measure workpiece screens and Work offset list.
Setup functions 3.2 ToolMeasuring 3.2 ToolMeasuring 3.2.1 Measure tools manually in JOG ☑ Basic configuration The tool compensation values can be directly determined during machine setup. To this end the SINUMERIK 802D sl pro offers graphical support for measuring tool length and diameter: ● Graphic support for measuring tools in the X- (length 1) and Z-direction (length 2) – Either enter the workpiece diameter in the Ø field or the workpiece length in the Z0 field.
Setup functions 3.2 ToolMeasuring 3.2.2 Measure tools automatically in JOG ☑ Basic configuration In JOG mode, the machine can automatically determine the tool compensation values for length 1 (X-direction) or length 2 (Z-direction). To this end the SINUMERIK 802D sl pro offers graphical support for automatic measuring and for calibrating the tool probe. ● To measure the tool length, simply move the tool near the probe. ● Click "Start".
Setup functions 3.3 Tool management 3.3 Tool management 3.3.1 Tool list ☑ Basic configuration For managing tools, the SINUMERIK 802D sl pro provides you with an easy-to-use tool list, which displays all relevant tool data and wear. ● In the tool list, you can create and delete tools using softkeys. ● For each tool, you can store the following data: – Special icon for the individual tool type with direction of tool orientation (mill or drill) – Tools are displayed in the list with a number, e.g. T1.
Setup functions 3.3 Tool management 3.3.2 Monitoring of tool life and quantity of workpieces ☑ Basic configuration The SINUMERIK 802D sl pro offers automatic tool monitoring. ● You can monitor tool wear by observing tool life and/or workpiece quantity. If a tool reaches its wear limit, an alarm is given automatically and the tool is suspended from further machining. ● You can specify the following data in tool monitoring: – Tool life, specified as a setpoint, and prewarning limit for tool monitoring.
Setup functions 3.4 Face turning in MDA mode 3.4 Face turning in MDA mode ☑ Basic configuration When preparing a blank workpiece, SINUMERIK 802D sl pro supports you in the following ways: ● Input of machining parameters by dialog, complete with tool, work offset, feedrate, and spindle speed – Position the axes on the starting point and enter the values in the mask – After entering the machining parameters press the OK button, the program will be created automatically; i.e.
Program management and user memory 4.1 4 Program Manager ☑ Basic configuration With the SINUMERIK 802D sl pro Program Manager, you can easily manage your part programs. ● PC-like functions, e.g. Mark, Copy, Paste, and Rename ● File names for part programs can be entered in clear text, making them easy to identify (max. 25 characters). ● Clear structures with subdirectories on several levels ● Quick search function based on entry of the 1st letter of the program name.
Program management and user memory 4.2 User memory and data management 4.2 User memory and data management 4.2.1 Buffered CNC user memory ☑ Basic configuration SINUMERIK 802D sl pro 3 MB Management of up to 100 part programs. For larger quantities, we recommend that part programs be managed using the CF card. Highlight ● Large memory space included in scope of delivery 4.2.
Program management and user memory 4.2 User memory and data management 4.2.3 Serial data transfer ☑ Basic configuration, installation of RCS802 tool on PC (included on Toolbox CD as standard) The SINUMERIK 802D sl pro facilitates easy data transfer from and to the PC via the RS232 interface. To do this, install the RCS802 tool on your PC.
5 Programming 5.1 DIN/ISO language ☑ Basic configuration For DIN/ISO programming purposes, the SINUMERIK 802D sl pro offers a large pool of commands which are oriented to the task at hand: ● G-code according to DIN66025 and in ISO dialect mode (mixed programming possible with G290/G291 commands) ● G-functions and extended G-functions Powerful commands, e.g.
Programming 5.2 DIN/ISO editor 5.2 DIN/ISO editor ☑ Basic configuration For programming purposes, the SINUMERIK 802D sl pro has a text-based DIN/ISO editor. This allows you to directly enter or change CNC language commands, meaning that you have access to the entire range of CNC functions. The editor offers the following range of functions: ● Easy-to-use program entry with Copy, Paste, Search/Replace, Numbering, etc.
Programming 5.3 Machining Cycles 5.3 Machining Cycles ☑ Basic configuration For recurring machining operations, the SINUMERIK 802D sl pro provides you with graphical support for the following technology canned cycles. You can parameterize these and assemble them for the program in any way you wish.
Programming 5.3 Machining Cycles Comprehensive functional and graphical support is provided: ● For parameterization support is provided by the clear screens and infotexts accompanying the parameters, e.g. machining type of the thread. ● Tapping without compensating chuck is including in the basic scope, including thread interpolation (CYCLE84). ● You have extensive selection possibilities for high-performance machining, e.g. feed interruption for stock removal. The parameter DAM is used for this.
Programming 5.4 On-board user manual 5.4 On-board user manual ☑ Basic configuration The on-board user manual provides descriptions of all important operator functions. In addition, it provides a complete description of NC commands, cycle programming and drive alarms (as can be found in the paper documentation).
Programming 5.5 On-board pocket calculator 5.5 On-board pocket calculator ☑ Basic configuration The on-board pocket calculator offers the following range of functions: ● Callable from any operating area ● Take over a value from an input field and write back to it after calculation ● Four basic calculation operations, as well as sine, cosine, square, and square root functions ● Bracket function for calculating nested terms ● Functions for calculating construction points on a contour, e.g.
Programming 5.6 Free Contour Programming / Contour Calculator 5.6 Free Contour Programming / Contour Calculator ☑ Basic configuration The SINUMERIK 802D sl supports you in free programming of simple and complex contours. Free contour programming is a support tool for the DIN/ISO editor. Programs can be decompiled in the program editor and can thus be revised in the contour calculator.
Programming 5.6 Free Contour Programming / Contour Calculator The following functions make work with the contour calculator easier: When you select this softkey, you can use the cursor keys to determine a picture detail that is to be enlarged. After selection of this softkey, graphical help screens will be displayed in addition to the relevant parameters.
6 Simulation ☑ Basic configuration The SINUMERIK 802D sl pro offers you high process safety through integrated simulation, since it enables you to verify part programs before they are executed. By using broken-line graphics, you can trace the programmed tool path.
7 Automatic mode 7.1 Program control ☑ Basic configuration Single block Single block mode can be activated for startup of the program. There is a program stop after each traversing block. Program test Programs can be checked before processing in a program test mode. The program is executed to completion with stationary axes. Program editing In machine status STOP, the program can be edited directly at the location of the fault, e.g. erroneous DIN/ISO blocks.
Automatic mode 7.2 Block search 7.2 Block search ☑ Basic configuration A block search may be executed in machine status RESET, e.g. after a program interruption or to specifically return to machining The program data are prepared in such a way that all relevant parameters (tool, work offsets, etc.) are available upon continuation of the program.
8 Velocity control 8.1 Jerk limitation ☑ Basic configuration The control calculates a steady acceleration profile instead of jumps in acceleration. This enables jerk-free velocity characteristics for the involved path axes. The jerk limitation can also be directly activated in the part program with the »SOFT« NC language command.
Velocity control 8.2 Dynamic feedforward control 8.2 Dynamic feedforward control ☑ Basic configuration Inaccuracies in the resulting workpiece contour due to following errors can practically be eliminated using dynamic feedforward control FFWON. The result is excellent machining precision even at high tool path feedrates. This is clarified with a circularity test on the machine.
9 C axis processing 9.1 Front surface machining ☑ Basic configuration With the SINUMERIK 802D sl pro, hole machining and milling can be executed on the front face of workpieces in the main spindle. The part program is easily created in a right-angle coordinate system with the front surface transformation TRANSMIT (C axis mode) . The path movements are conducted with the linear axes X / Z and the rotary axis C.
C axis processing 9.2 Peripheral surface machining 9.2 Peripheral surface machining ☑ Basic configuration With the 802D sl pro and the outer surface transformation TRACYL drilling and milling can be performed on the outer surface of workpieces in the main spindle.
10 Multilingual operator interface ☑ Basic configuration On the SINUMERIK 802D sl, the following languages are available on the operator interfaces. You can switch between these using a softkey.
11 Maintenance and diagnostics 11.
Maintenance and diagnostics 11.2 Diagnostics 11.2 Diagnostics ☑ Basic configuration The SINUMERIK 802D sl offers diagnostic functions which are easy to use: ● Diagnostic functions, such as ladder display, are available for finding causes of malfunctions or a PLC program error. ● You can switch between two windows in ladder display (e.g. for cross-references). ● You are provided with the same display as on a PC, with zoom, find, symbol info, and cross-reference functions.
Maintenance and diagnostics 11.3 Remote diagnostics 11.3 Remote diagnostics ☑ RCS802 on CD-ROM, included in scope of delivery ☑ Option: RCS802 remote diagnostics via Ethernet (PC license), only possible with SINUMERIK 802D sl pro With the RCS802 software for PC, you can carry out remote diagnostics via the serial interface. ● With the SINUMERIK 802D sl pro, remote diagnostics can also be carried out via Ethernet (PC license).
12 PC software 12.1 CAD reader for PC ☑ Option: CAD reader for PC You can convert contours and position patterns from PC-based DXF files into a format understandable to the controller with the PC software package "CAD Reader". You can continue editing contours in the DIN/ISO editor at the controller.
PC software 12.2 SINUMERIK 802D on PC - SinuTrain 12.2 SINUMERIK 802D on PC - SinuTrain ☑ Option: SinuTrain 802D Controller-identical PC system for work preparation and CNC training • Complete range of functions of SINUMERIK 802D • Networking of several student and trainer units possible Highlight ● PC software for training and work preparation without occupying the machine 12.
13 Ordering data Below is the information required for ordering: SINUMERIK 802D sl pro 6FC5370-0AA00-3AA0 Toolbox CD-ROM -> Already included with each 802D sl: with additional language files for operator interface, RCS802 software, PLC programming tool, etc.
Summary of unique selling points 14 The SINUMERIK 802D sl operator panel controller has the following selling points which make it stand out from the competition: User-friendly operation • Graphical support for setting up tools and workpiece zeros • CF card for unlimited number of part programs • Graphical program simulation with zoom Time-saving programming • Flexible G-code programming • Graphical support for technological machining cycles, contour calculator as with ShopTurn • Complete user manual on
Index 8 N 802D on PC, 44 Networking, 19 A O Application, 7 Operator panel front, 10 Ordering data, 45 B Block search, 32 C CAD Reader, 43 CNC keyboard, 10 CNC memory, 18 Compact Flash card, 18 Contour calculator, 27 Contour programming, 27 D DXF converter, 43 E Ethernet, 19 F Feedforward control, 34 Flash card, 18 Front end machining, 35 P PC software, 43 Peripheral surface machining, 36 Pocket calculator, 26 Program control, 31 Program editing, 31 Program manager, 17 Program test, 31 R Reposi
Index User memory, 18 V Velocity control, 33 W Work offsets, 11 50 SINUMERIK 802D sl pro - Turning Control system overview for machine tools' sales people, 03/2008
