Overview of system error alarms SINUMERIK 802D sl Overview of alarms List of action numbers System reactions on alarms Appendix Diagnostics Manual Index Valid for Control system SINUMERIK 802D sl 06/2007 Edition Software version 1.
SINUMERIK® Documentation Printing history Brief details of this edition and previous editions are listed below. The status of each edition is shown by the code in the "Remarks" column. Status code in the "Remarks" column: A .... New documentation. B .... Unrevised reprint with new order number C .... Revised edition with new status Edition Order No.
Preface Structure of the documentation The SINUMERIK documentation is organized in 3 parts: • General Documentation • User Documentation • Manufacturer/Service Documentation An overview of publications, which is updated monthly and also provides information about the language versions available, can be found on the Internet at: http://www.siemens.
Preface 06/2007 Standard scope This Diagnostics Manual describes only the functionality of the standard version. Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer. Other functions not described in this documentation might be executable in the control. However, no claim can be made regarding the availability of these functions when the equipment is first supplied or in the event of servicing.
06/2007 Preface Questions regarding documentation If you have any queries (suggestions, corrections) in relation to this documentation, please fax or email us: Fax +49 9131 98 - 63315 E-mail mailto:docu.motioncontrol@siemens.com Fax form: See the reply form at the end of the document. SINUMERIK Internet address http://www.siemens.com/sinumerik EC Declaration of Conformity The EC Declaration of Conformity for the EMC Directive can be found/obtained on the Internet: http://www.ad.siemens.
Preface 06/2007 Sorting The alarms are sorted by ascending alarm number in each section. There are gaps in the sequence. Structure of alarm description Each alarm consists of an alarm number and alarm text.
06/2007 Preface PROFIBUS alarms Table -2 Number ranges of the message numbers, continued 380000 - 380502 PROFIBUS alarms PLC alarms/messages Table -3 Number ranges of the alarm numbers, continued 400000 - 400015 General alarms The actions described in the alarm texts ("Action %---") are explained in detail in the table in the "Action list" section.
Preface 06/2007 NOTICE indicates that an undesirable result or state may occur if the corresponding instruction is not followed. In the event of a number of levels of danger prevailing simultaneously, the warning corresponding to the highest level of danger is always used. A warning notice accompanied by a safety alert symbol indicating a risk of bodily injury can also indicate a risk of property damage.
Table of Contents 1 Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -iii 1 Overview of system error alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11 2 Overview of alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-13 2.1 NCK alarms/ISO alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
x " Siemens AG 2007 All Rights Reserved SINUMERIK 802D sl Diagnostics Manual, 06/2007 Edition
Overview of system error alarms 1 System fault Alarms with alarm number 1xxx are system errors that indicate internal error states. The internal error number transmitted provides the developer important information with regard to the error cause and the error location.
Overview of system error alarms 1-12 06/2007 " Siemens AG 2007 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, Edition 06/2007
Overview of alarms 2.1 2000 2 NCK alarms/ISO alarms PLC sign-of-life monitoring Definitions: The PLC must give a sign of life within the specified period. An alarm is issued if this does not happen. Reaction: NC not ready. Local alarm reaction. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: This alarm also occurs after a PLC Stop.
Overview of alarms 06/2007 NCK alarms/ISO alarms 2101 NCK battery alarm Definitions: The undervoltage monitoring (2.4 - 2.6 V) of the NCK battery has responded during cyclic operation. Reaction: Alarm display. Remedy: If the NCK battery is replaced without interrupting the power supply, no data will be lost. This means that production can continue without taking any further steps.
06/2007 Overview of alarms NCK alarms/ISO alarms 2130 5V/24V encoder or 15V D/A converter undervoltage Definitions: A failure has occurred in the power supply to the encoder (5V/24V) or D/A converter (+/-15 V). Reaction: NC not ready. The NC switches to follow-up mode. Mode group not ready, also effective for single axes NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display. NC Stop on alarm.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 2900 Clear alarm with the RESET key. Restart part program Reboot is delayed Definitions: This alarm indicates a delayed reboot. The alarm occurs only when the reboot is carried out by the HMI and the MD 10088 REBOOT_DELAY_TIME is set higher than zero. The alarm can be suppressed with SUPPRESS_ALARM_MASK BIT 20. Reaction: NC not ready. The NC switches to follow-up mode.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Please inform the authorized personnel/service department. Configure MD 20070 AXCONF_MACHAX_USED for the axis assignment in the channel without gaps; i.e. with increasing channel indices, a machine axis must be assigned until a zero is entered for the first time (no machine axis). All MD with higher indices must then contain a zero (0). The order of the machine axis numbers is not relevant. Program Continuation: Switch control OFF - ON.
Overview of alarms 06/2007 NCK alarms/ISO alarms - $MC_AXCONF_MACHAX_USED[4] = 2 - $MC_AXCONF_MACHAX_USED[5] = 0 - $MC_AXCONF_MACHAX_USED[6] = 1 - $MC_AXCONF_MACHAX_USED[7] = 0 This channel uses the five machine axes 1, 2, 3, 8, 7, i.e. it has 5 active channel axes. Reaction: NC not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify $MC_AXCONF_MACHAX_USED. Program Continuation: Switch control OFF - ON.
06/2007 Overview of alarms NCK alarms/ISO alarms 4012 Invalid identifier used in machine data %1[%2] Parameters: %1 = string: MD identifier %2 = index: MD array Definitions: The selected identifier is invalid. The following are valid identifiers: • AX1 - AXn: Machine axis identifiers Reaction: NC not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Use the correct identifier.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: An axis identifier is expected for the displayed MD in accordance with the axis configuration in the AXCONF_MACHAX_USED and MD 20050 AXCONF_GEOAX_ASSIGN_TAB. Reaction: NC not ready. Mode group not ready, also effective for single axes NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department.
06/2007 Overview of alarms NCK alarms/ISO alarms 4045 Channel %1 conflict between machine data %2 and machine data %3 Parameters: Definitions: Using the specified machine data %1 leads to a conflict with machine data %2. Reaction: NC not ready. Mode group not ready, also effective for single axes NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Correct the specified machine data. Program Continuation: Switch control OFF - ON.
Overview of alarms 06/2007 NCK alarms/ISO alarms 4065 Buffered memory was restored from backup medium (potential loss of data!) Definitions: A possible inconsistency was detected in the buffered memory during power-up. The buffered memory was initialized with the last backup copy. Changes in the buffered memory, which have been made since the last backup copy update, have been lost. The reason for this procedure is that the backup time is exceeded.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 4075 Clear alarm with the Delete key or NC START. Machine data %1 (and maybe others) not changed due to missing permission level %2 Parameters: %1 = string: MD identifier %2 = write-protection level of MD Definitions: On executing a TOA file, an attempt has been made to write an item of data with a higher protection level than the access authorization currently set in the control. The item of data affected was not written.
Overview of alarms 06/2007 NCK alarms/ISO alarms 4080 Incorrect configuration of indexing axis in MD %1 Parameters: %1 = String: MD identifier Definitions: The assignment of a position table to an indexing axis or the contents of a position table contains an error, or the length of a position table has been parameterized with 0. Reaction: NC not ready. Mode group not ready, also effective for single axes NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: No remedial measures are required. The alarm display is canceled with Reset. Program Continuation: Switch control OFF - ON. 4102 Default values for drive cycle times differ Definitions: External control modules of the 611D bus and the controls within the CCU3 module have different default values for the current and speed control cycle times. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Overview of alarms 06/2007 NCK alarms/ISO alarms 4114 Error in DP cycle of SDB-Type-2000 Parameters: %1 = String (new PLC cycle) Definitions: The DP cycle in the SDB contains an error and cannot be set. The default value of MD 10050 SYSCLOCK_CYCLE_TIME is set. Reaction: Alarm display. Remedy: Correct the SDB. Program Continuation: Switch control OFF - ON.
06/2007 Overview of alarms NCK alarms/ISO alarms 4160 Channel %1 invalid M function number configured for spindle switchover Parameters: Definitions: %1=Channel number An M function was specified in MD 20094 SPIND_RIGID_TAPPING_M_NR to configure the M function number for spindle switchover to axis mode. The M function number is assigned by the system and cannot be used for the switchover (M1 to M5,M17, M30, M40 to M45). Reaction: Mode group not ready. Channel not ready.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: In the specified machine data, a number has been used several times for the configuration of an M function. Reaction: Mode group not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Check the specified machine data and create a unique assignment of M auxiliary function numbers. Program Continuation: Switch control OFF - ON.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Please inform the authorized personnel/service department. Remove rotary axis declaration for this machine axis. For this purpose, the geometry axis index for the displayed geometry axis must be determined by means of the machine data array 20060 AXCONF_GEOAX_NAME_TAB. The channel axis number is stored with the same index in the MD array 20050 AXCONF_GEOAX_ASSIGN_TAB.
Overview of alarms 06/2007 NCK alarms/ISO alarms 4225 Channel %1 axis %2 declaration as rotary axis missing Parameters: %1 = channel number %2 = axis name, axis number Definitions: The modulo functionality requires a rotary axis (positions in [deg]). Reaction: Mode group not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Set MD 30300 IS_ROT_AX.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 4270 Switch control OFF - ON. Machine data %1 assigns not activated NCK input/output byte %2 Parameters: %1 = string: MD identifier %2 = index Definitions: The specified machine data assigns a digital input/output byte or an analog input/output signal the processing of which has not been activated to an NC function. Reaction: NC not ready. Channel not ready. NC Start disable in this channel. Interface signals are set.
Overview of alarms 06/2007 NCK alarms/ISO alarms 4282 Hardware of external NCK outputs assigned repeatedly Definitions: Several outputs have been configured on the same hardware byte. Reaction: NC not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. Alter MD 10364 HW_ASSIGN_DIG_FASTOUT or MD 10364 HW_ASSIGN_ANA_FASTOUT.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 4300 Switch control OFF - ON. Declaration in MD %1 is not allowed for axis %2. Parameters: %1 = string: MD identifier %2 = axis name, spindle number Definitions: Geometry axes and spindles cannot be operated as concurrent positioning axes. Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department. Reset MD 30450 IS_CONCURRENT_POS_AX for the axis concerned.
Overview of alarms 06/2007 NCK alarms/ISO alarms 4341 Channel %1 block %2 no data set available for transformation no. %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Transformation number Definitions: Only a limited number of machine data sets (usually 2) is available for each related group of transformations (e.g. orientation transformations, Transmit, Tracyl, etc.). This alarm is output if an attempt is made to set more transformations from a group.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 4345 Clear alarm with the RESET key. Restart part program Channel %1 invalid configuration in chained transformation no. %2 Parameters: %1 = Channel number %2 = Transformation number Definitions: A chained transformation is incorrectly configured (machine data $MC_TRACON_CHAIN_1 or $MC_TRACON_CHAIN_2).
Overview of alarms 06/2007 NCK alarms/ISO alarms 4350 Channel %1 axis identifier %2 machine data %3 not consistent with machine data %4 Parameters: %1 = channel number %2 = string: Axis identifier %3 = string: MD identifier %4 = string: MD identifier Definitions: MD 32410 JOG_AND_POS_JERK_ENABLE (jerk limitation) and MD 35240 ACCEL_TYPE_DRIVE (acceleration reduction) have been defined as the initial setting for an axis. However, the two functions cannot be activated at the same time for one axis.
06/2007 Overview of alarms NCK alarms/ISO alarms 4503 In TO unit, %1 H number %2 assigned more than once. H number linked again. Parameters: %1 = TO unit %2 = H number Definitions: This error can only occur when MD $MN_MM_EXTERN_CNC_SYSTEM= 1 or 2. The Power ON effective machine data bit 10890, $MN_EXTERN_TOOLPROG_MODE, bit 3 has been reset. On reconstructing data handling after Power ON, it has been found that different edges of the same TO unit have the same H number.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Configure machine date $MN_HANDWHEEL_INPUT for a valid input for the corresponding handwheel Program Continuation: Switch control OFF - ON. 4630 Invalid handwheel module for handwheel %1 Parameters: %1 = Handwheel module Definitions: The reference in $MN_HANDWHEEL_MODULE for a corresponding entry in machine date array $MN_HANDWHEEL_LOGIC_ADDRESS[] necessary for the configuration of PROFIBUS handwheels is not available.
06/2007 Overview of alarms NCK alarms/ISO alarms 6000 Memory reorganized using standard machine data Definitions: The memory management was not able to allocate the NC user memory with the values in the machine data. Because the total memory is available as dynamic or static memory for the NC user (e.g. for: the number of tool offsets, the number of directories and files, etc.) and is therefore not sufficient. Reaction: NC not ready.
Overview of alarms 06/2007 NCK alarms/ISO alarms _N_GUD6_DEF, NC global _N_NC_GD7- User: 7th GUD block defined by _N_GUD7_DEF, NC global _N_NC_GD8- User: 8th GUD block defined by _N_GUD8_DEF, NC global _N_NC_GD9- User: 9th GUD block defined by _N_GUD9_DEF, NC global _N_NC_MAC- User: Macro definitions _N_NC_FUN- User: Cycle programs _N_CHc_OPT- System-internal: Option data, channel-specific _N_CHc_SEA- System-internal: Setting data, channel-specific _N_CHc_SEA- System-internal: Machine data, channel-speci
06/2007 Overview of alarms NCK alarms/ISO alarms Error number = 2 shows that this value is too small MD 18180 MM_NUM_MAX_FUNC_PARAM = max. number of all parameters defined in the cycle programs Error number = 2 shows that this value is too small (If this MD is modified, the memory backup is retained) The following applies to macro definitions: MD 18160 MM_NUM_USER_MACROS = max.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: The cause of this message may be that the NCK is running on hardware that is not intended for this NCK version (i.e. it has insufficient memory). If the application runs properly with the remaining free user memory (i.e. can be started up without any errors), the message can simply be ignored. Program Continuation: Clear alarm with the RESET key. Restart part program 6200 Memory for CC MD full.
06/2007 Overview of alarms NCK alarms/ISO alarms 6412 TO unit %1 tool %2 has reached its monitoring limit with D = %4 Parameters: %1 = TO unit %2 = Tool identifier (name) %3 = Duplo number %4 = D number Definitions: Tool monitoring: This message informs that the specified D offset has reached its monitoring limit for a time- or quantitymonitored tool. If possible, the D number is displayed; if not, value 0 is assigned to the 4th parameter.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: This message informs that at least one cutting edge of the time or quantity monitored tool has reached its monitoring limit. The limit was detected in the channel context. The alarm originated during NC program execution. Reaction: Interface signals are set. Alarm display. Remedy: For information only. The user must decide what to do. Program Continuation: Clear alarm with the Delete key or NC START.
06/2007 Overview of alarms NCK alarms/ISO alarms 6431 Channel %1 block %2 Function not allowed. Tool management/monitoring is not active. Parameters: Definitions: Occurs when a data management function is called which is not available because ToolMan is deactivated. For example, the language commands GETT, SETPIECE, GETSELT, NEWT, DELT. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Alarm display. Interface signals are set. Interpreter stop.
Overview of alarms 06/2007 NCK alarms/ISO alarms 6530 Too many files in directory Definitions: The number of files in one directory of the NC has reached the maximum limit. Reaction: Alarm display. Remedy: Delete or empty files (e.g. part programs) in the subdirectory affected. Program Continuation: Clear alarm with the Delete key or NC START.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Delete or unload files (e.g. parts programs) Program Continuation: Clear alarm with the Delete key or NC START. 6583 NC system memory full Definitions: The DRAM file system of the system area (Siemens) is full. The order cannot be executed. Reaction: Alarm display. Remedy: Delete or unload files (e.g. parts programs) Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 NCK alarms/ISO alarms 6640 NC card is not inserted Definitions: The NC card cannot be accessed because the card is not plugged in. Reaction: Alarm display. Remedy: Plug in the NC card. Program Continuation: Clear alarm with the Delete key or NC START. 6650 Write protection of NC card is active Definitions: The NC card cannot be accessed because the write protection is active. Reaction: Alarm display. Remedy: Deactivate the write protection.
06/2007 Overview of alarms NCK alarms/ISO alarms 6692 Cycle %1 lost Parameters: %1 = Name of cycle Definitions: A cycle has been changed and due to a power failure, the backup on the PC card could not be terminated properly. The cycle is lost. Reaction: NC not ready. NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Import the cycle again. Program Continuation: Switch control OFF - ON.
Overview of alarms 06/2007 NCK alarms/ISO alarms 8000 Channel %1 option 'user interrupt programs' not set Parameters: %1 = channel number Definitions: The signals of NCK inputs are required in order to activate the interrupt routines and rapid lift from contour. This function is not included. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Do not use fast interrupt inputs! Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 8023 Switch control OFF - ON. Option 'Activation of more than %1 KB PLC user memory' not set Parameters: %1 = Memory size Definitions: The option for the memory configuration does not correspond to the PLC user memory used. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department.
Overview of alarms 06/2007 NCK alarms/ISO alarms 8037 Option 'APC activation' not set Definitions: The function 'Advanced Positioning Control' (APC) was activated in the control although the relevant option has been set. Reaction: NC not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Deactivate the function 'Advanced Positioning Control' (APC) in the drive. Program Continuation: Switch control OFF - ON.
06/2007 Overview of alarms NCK alarms/ISO alarms 8044 Option for IPO cycle time %1 ms not set Parameters: %1 = illegal IPO cycle Definitions: The option for activation of an IPO cycle time of %1 ms has not been set. Option - Permiss. IPO cycle time: • Option-free >= 8 ms • 1st step >= 6 ms • 2nd step >= 4 ms • 3rd step >= 2 ms • 4th step < 2 ms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: • Buy option • Increase IPO cycle time (e.
Overview of alarms 06/2007 NCK alarms/ISO alarms 8081 %1 option(s) is/are activated that are not licensed by the license key Parameters: %1 = Number of non-licensed options Definitions: Options were activated, that are not licensed by the license key entered. Reaction: Alarm display. Remedy: Generate license key via Internet and enter. Program Continuation: Clear alarm with the Delete key or NC START. 8082 A wrong license key was entered three times, Power On required before next try.
06/2007 Overview of alarms NCK alarms/ISO alarms • 3. Axis interpolation: The number of axes interpolating with one another must not exceed 4 (this also includes synchronous coupling of axes via synchronous actions DO POS[X]=$A..." "DO FA[X]=$A..."). Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10207 Channel %1 error when selecting or deselecting the digitize function Parameters: %1 = Channel number Definitions: An error has occurred on activating/deactivating the digitizing module; e.g. not in channel ready state, already activated, etc. Reaction: Alarm display. Remedy: Press RESET. Program Continuation: Clear alarm with the Delete key or NC START.
06/2007 Overview of alarms NCK alarms/ISO alarms 10261 Channel %1 communication overload for block preparation Parameters: %1 = Channel number Definitions: The internal communication between the NCK modules that evaluate the channel-specific VDI signals (START/STOP/RESET/DDTG/ASUBS/...) and the block preparation are overloaded. The block preparation modules are not being allocated enough computing time. Reaction: NC not ready. Channel not ready. NC Start disable in this channel.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10602 Channel %1 block %2 velocity limitation during thread cutting Parameters: %1 = Channel number %2 = Block number, label Definitions: In the displayed thread block, the axis would exceed its maximum velocity when the spindle override is in the maximum position. Reaction: Local alarm reaction. Alarm display. Remedy: If the axis velocity is not limited (faultless thread) no remedial measures are necessary.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: An axis/spindle has been positioned over several NC blocks using the POSA/SPOSA instruction. The programmed target position had not yet been reached ("exact stop fine" window) when the axis/spindle was reprogrammed. Example: N100 POSA[U]=100 : N125 X... Y... U... ; e.g.: U axis still travels from N100! Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10630 Channel %1 block %2 axis %3 at working area limit %4 Parameters: %1 = channel number %2 = block number, label %3 = axis, spindle number %4 = string (+ or -) Definitions: The specified axis violates the working area limitation. This is recognized only in the main run either because the minimum axis values could not be measured before the transformation or because there is a motion overlay. Reaction: Local alarm reaction.
06/2007 Overview of alarms NCK alarms/ISO alarms 10700 Channel %1 block %2 NCK protection zone %3 violated during automatic or MDI mode Parameters: %1 = Channel number %2 = Block number %3 = Protection zone number Definitions: The workpiece-related NCK protection zone has been violated. Note that another tool-related protection zone is still active. The workpiece-related protected area can be traversed after a new NC Start. Reaction: Local alarm reaction. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10704 Channel %1 block %2 protection zone monitoring is not guaranteed Parameters: %1 = Channel number %2 = Block number, label Definitions: New movements of a geometry axis which have been added could not be allowed for at the time of block preparation. It is therefore not certain that the protection zones will not be violated. This is just a warning message without further reactions. Reaction: Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 10720 Clear alarm with the RESET key. Restart part program Channel %1 block %3 axis %2 software limit switch %4 Parameters: %1 = channel number %2 = axis name, spindle number %3 = block number, label %4 = string (+ or -) Definitions: For the axis, the programmed path violates the currently valid software limit switch.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Check and correct positions in the NC program. Please inform the authorized personnel/service department. Machine data: 36100 POS_LIMIT_MINUS/36120 POS_LIMIT_MINUS2 and 36110 POS_LIMIT_PLUS/36130 POS_LIMIT_PLUS2 must be checked for the software limit switches. Check the axis-specific interface signals: "2nd software limit switch plus/minus" (DB 31 -61, DBX 12.2 and 12.3) to see whether the 2nd software limit switch is selected.
06/2007 Overview of alarms NCK alarms/ISO alarms 10731 Channel %1 block %3 axis %2 working area limitation %4 Parameters: %1 = channel number %2 = axis name, spindle number %3 = block number, label %4 = string (+ or -) Definitions: For the axis, the planned motion violates the working area limit. The alarm is activated during the preparation of approach or rest blocks at REPOS. Reaction: Local alarm reaction. Interface signals are set. Alarm display. Remedy: Abort part program with reset.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10735 Channel %1 block %5 axis %2 coordinate system-specific working area limitation violated, residual distance: %6 %3 Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = Unit of distance %4 = Block number, label|residual distance Definitions: This alarm is generated if it is determined during block preparation that the programmed path of the stated axis violates the coordinate system-specific working area limitation.
06/2007 Overview of alarms NCK alarms/ISO alarms 10741 Channel %1 block %2 direction reversal with WAB infeed motion Parameters: %1 = channel number %2 = block number, label Definitions: A safety distance which has been programmed is located perpendicular to the machining plane and not between the start and end point of the SAR contour. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 10745 Clear alarm with NC START or RESET key and continue the program. Channel %1 block %2 WAB end position not clear Parameters: %1 = channel number %2 = block number, label Definitions: In the SAR block and in the following block, the position has been programmed perpendicular to the machining direction. In the SAR block, no position has been indicated in the machining plane. Reaction: Correction block is reorganized.
06/2007 Overview of alarms NCK alarms/ISO alarms 10748 Channel %1 block %2 illegal retract plane with WAB Parameters: %1 = channel number %2 = block number, label Definitions: By means of DISRP a position of the retraction plane has been programmed which is not situated between the safety distance (DISCL) and the starting point (during approach) and/or end point (during retraction) of the SAR movement. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10752 Channel %1 block %2 overflow of local block buffer with tool radius compensation Parameters: %1 = channel number %2 = block number, label Definitions: The tool radius compensation must buffer a varying number of intermediate blocks, in order to calculate the equidistant tool path for each NC block. The size of the buffer cannot be determined by simple means.
06/2007 Overview of alarms NCK alarms/ISO alarms 10755 Channel %1 block %2 selection of the tool radius compensation via KONT not possible at the current starting point Parameters: %1 = channel number %2 = block number, label Definitions: When activating the cutter radius compensation with KONT the starting point of the approach block is within the compensation circle and therefore already violates the contour.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10757 Channel %1 block %2 changing the compensation plane while tool radius compensation is active not possible Parameters: %1 = channel number %2 = block number, label Definitions: In order to change the compensation plane (G17, G18 or G19) it is first necessary to deselect the cutter radius compensation with G40. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms 10760 Channel %1 block %2 helical axis is not parallel to tool orientation Parameters: %1 = channel number %2 = block number, label Definitions: With active tool radius compensation a helix is only permissible if the helix axis is parallel to the tool, i.e. the circle plane and the compensation plane must be identical. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: The behavior is correct at narrow locations that cannot be machined with the active tool. Modify part program. Use tool with smaller radius if necessary. Program Continuation: Clear alarm with the Delete key or NC START.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: This alarm occurs when an axis that is required for tool radius compensation is not a geometry axis. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 10781 Clear alarm with NC START or RESET key and continue the program. Channel %1 block %2 illegal orientation of involute with tool radius compensation Parameters: %1 = Channel number %2 = Block number, label Definitions: Tool radius compensation is possible for involutes only if the compensation plane matches the involute plane. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set.
06/2007 Overview of alarms NCK alarms/ISO alarms 10784 Channel %1 block %2 illegal tool for tool radius compensation with constraint surface Parameters: %1 = channel number %2 = block number, label Definitions: When activating the tool radius compensation with constraint surface, an illegal tool type is active.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 10793 Clear alarm with NC START or RESET key and continue the program. Channel %1 block %2 second block missing during linear programming with angles Parameters: %1 = channel number %2 = block number, label Definitions: The second block is missing during programming of two straight lines with angle specification.
06/2007 Overview of alarms NCK alarms/ISO alarms 10800 Channel %1 block %3 axis %2 is not a geometry axis Parameters: %1 = channel number %2 = axis name, label %3 = block number, label Definitions: With an active transformation or a frame with a rotation component the geometry axes are needed for block preparation. If a geometry axis has previously been traversed as positioning axis, it retains its status of "positioning axis" until it is again programmed as a geometry axis.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10860 Channel %1 block %2 feedrate not programmed Parameters: %1 = channel number %2 = block number, label Definitions: In the displayed block, an interpolation type other than G00 (rapid traverse) is active. The F value has not been programmed. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. Remedy: Program feedrate in accordance with the interpolation type.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Enter the name of the facing axis in MD 20100 DIAMETER_AX_DEF for the spindles used. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10883 Channel %1 block %2 chamfer or fillet has to be reduced Parameters: %1 = channel number %2 = block number, label Definitions: This alarm is output, if at least one of the relevant blocks when inserting chamfers or radii is so short, that the contour element to be inserted must be reduced against its originally programmed value. The alarm occurs only if bit 4 is set in the machine data MD 11411 ENABLE_ALARM_MASK.
06/2007 Overview of alarms NCK alarms/ISO alarms 10912 Channel %1 block %2 preprocessing and main run might not be synchronized Parameters: %1 = channel number %2 = block number, label Definitions: The specified curve cannot be pre-calculated reliably. The reason for this is either that the axes involved in the transformation are traversed as positioning axes or that a transformation pole is circumnavigated too frequently by the curve.
Overview of alarms 06/2007 NCK alarms/ISO alarms 10930 Channel %1 block %2 interpolation type not allowed in stock removal contour Parameters: %1 = channel number %2 = block number, label Definitions: The contour of the stock removal cycle (CYCLE 95) contains different path commands than: G00, G01, G02, G03, CIP or CT. The contour program may only contain contour elements that derive from these path conditions (i.e. no thread blocks, no spline blocks, etc.). Reaction: Local alarm reaction.
06/2007 Overview of alarms NCK alarms/ISO alarms 10934 Channel %1 block %2 array for contour segmentation is set too small Parameters: %1 = channel number %2 = block number, label Definitions: The program in which the stock removal contour is programmed contains too many blocks with motions in both axes in the machining plane (CYCLE 95). Reaction: Local alarm reaction. NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 12010 Clear alarm with NC START or RESET key and continue the program. Channel %1 block %2 address %3 address type programmed too often Parameters: %1 = channel number %2 = block number, label %3 = source string of address Definitions: For each address type, it is defined internally how often it may occur in an NC block (for instance, all axes together form one address type for which a block limit also applies).
06/2007 Overview of alarms NCK alarms/ISO alarms 12050 Channel %1 block %2 DIN address %3 not configured Parameters: %1 = Channel number %2 = Block number, label %3 = NC address in the source text block Definitions: The name of the NC address (e.g. X, U, X1) is not defined in the control. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: At the text position shown, the grammar in the block is incorrect. Because there are too many possible error possibilities, the precise error case cannot be given. Example 1: N10 IF GOTOF ...; The jump condition is missing! Example 2: N10 R-50 =12; Incorrect arithmetic parameter number Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Check the block structure and correct in accordance with the programming requirements. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Correct value of the constant or adapt data type. If the value for an integer constant is too great, it can be specified as real constant by adding a decimal point. Example: R1 = 9 876 543 210 change to:R1 = 9 876 543 210.
06/2007 Overview of alarms NCK alarms/ISO alarms 12200 Channel %1 block %2 symbol %3 cannot be created Parameters: %1 = Channel number %2 = Block number, label %3 = Symbol in the source block Definitions: The symbol to be created with the DEF instruction cannot be created because: it has already been defined (e.g. as variable or function) the internal memory location is no longer sufficient (e.g. with large arrays) Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. In the window for the alarm message, the first characters of the binary constant are always displayed although the surplus bit might not be located until further on. Therefore, the complete binary constant must always be checked for an incorrect value.
06/2007 Overview of alarms NCK alarms/ISO alarms 12260 Channel %1 block %2 too many initialization values specified %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: In the initialization of an array (array definition and value assignments to individual array elements) there are more initialization values than array elements. Example: N10 DEF INT OTTO[2,3]=(..., ..., {more than 6 values}) Reaction: Correction block is reorganized. Interface signals are set.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: The string of instructions on the right side of the macro is limited to 256 characters. If an attempt is made to define a longer character string under one macro (possible only through RS-232 input of NC blocks, because communication between operator panel and NCK is limited to a block length of 242 characters), an alarm is displayed. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Assign a variable to all REF parameters (call-by-reference parameters) of the subroutine when calling. No variable must be assigned to "normal" formal parameters (call-by-value parameters), as these are defaulted with 0.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: When calling a procedure (a subroutine) it is found that the type of the actual parameter cannot be converted into the type of the formal parameter. There are two possible cases: Call-by-reference parameter: Actual parameter and formal parameter must be of precisely the same type, e.g. STRING, STRING.
06/2007 Overview of alarms NCK alarms/ISO alarms 12360 Channel %1 block %2 dimension of parameter %3 incorrect Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: Check the following possible errors: 1.The current parameter is an array, but the formal parameter is a variable 2.The current parameter is a variable, but the formal parameter is an array - Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Define variable type such that the initialization value can be assigned, or select the initialization value appropriate for the variable definition. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. The symbol to be created or the target of program jumps (label) must conform to the system specifications, that means the name must begin with 2 letters (but the 1st sign must not be "§") and may be up to a maximum of 32 characters.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 12460 Clear alarm with NC START or RESET key and continue the program. Channel %1 block %2 maximum number of symbols exceeded with %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: The max. number of variable definitions, cycle programs and/or cycle parameters that the controller's data management system is able to handle has been exceeded.
06/2007 Overview of alarms NCK alarms/ISO alarms 12480 Channel %1 block %2 subroutine %3 already defined Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: The name used in the PROC or EXTERN instruction has already been defined in another call description (e.g. for cycles). Example: EXTERN CYCLE85 (VAR TYP1, VAR TYP2, ...) Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: The displayed vocabulary word may not be used in this type of block and at this location (all files in the NC are designated as blocks). Block types: Program block Contains a main program or subroutine Data Block Contains macro or variable definitions and possibly an M, H or E function Initialization block Contains only selected language elements for the data initialization Reaction: Correction block is reorganized.
06/2007 Overview of alarms NCK alarms/ISO alarms 12530 Channel %1 block %2 invalid index for %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: In macro definitions, an attempt was made to define a G function with more than 3 decades or an M function with more than 2 decades as identifier of the macro. Example DEFINE G4444 AS G01 G91 G1234 DEFINE M333 AS M03 M50 M99 M17 Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Correct the name used (writing error) $TC_DPCx, $TC_TPCx, $TC_MOPCx, $TC_MAPCx, $TC_MPPCx, $TC_DPCSx, $TC_TPCSx, $TC_MOPCSx, $TC_MAPCSx, $TC_MPPCSx; with x=1,...10 These are the OEM parameters of the tools and magazines, the corresponding machine data value is set to < 10, or the option 'TM OEM parameters' has not been set. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2007 Overview of alarms NCK alarms/ISO alarms 12556 Channel %1 block %2 name %3 Name is already known Parameters: %1 = Channel number %2 = Block number, label %3 = Source symbol Definitions: The name of the symbol to be created belongs to the scope of the NC language and thus already known. Although the NC function is not active, this name can no longer be used for GUDs, macros and PROC definitions. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 12572 Channel %1 block %2 %3 only permissible for motion synchronous action Parameters: %1 = Channel number %2 = Block number, label %3 = Source symbol Definitions: The predefined subprogram %3 specified here is only allowed in a block with motion synchronous action. It must not be contained alone in a "normal" block. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify program.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Modify program. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 12582 Channel %1 block %2 field index %3 incorrect Parameters: %1 = Channel number %2 = Block number, label %3 = Source symbol Definitions: $A or $V variables are assessed in real-time in motion synchronous actions, i.e. in the interpolation cycle. All other variables (e.g. user-defined variables) are still computed at block preparation.
Overview of alarms 06/2007 NCK alarms/ISO alarms 12585 Channel %1 block %2 variable %3 cannot be changed synchronously with motion Parameters: %1 = Channel number %2 = Block number, label %3 = Source symbol Definitions: When assigning SYNFCT in motion synchronous actions and result variables, only special variables are allowed. Real-time synchronous access is allowed here. Example: WHEN $AA_IM[AX1]>= 100 DO $AC_TIME=1000.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 12588 Clear alarm with NC START or RESET key and continue the program. Channel %1 block %2 motion synchronous action: address %3 not allowed Parameters: %1 = Channel number %2 = Block number %3 = Address Definitions: - The specified address cannot be programmed in motion synchronous action. Example: ID = 1 WHENEVER $A_IN[1]==1 DO D3 - The cutting edge from motion synchronous actions cannot be changed.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 12610 Switch control OFF - ON. Channel %1 block %2 accessing single character with call-by-reference parameter not possible %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: An attempt has been made to use a single character access for a call-by-reference parameter. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms 12641 Channel %1 block %2 maximum nesting depth of control structures exceeded Parameters: %1 = Channel number %2 = Block number Definitions: Max. nesting depth control structures (IF-ELSE-ENDIF, LOOP-ENDLOOP etc.) exceeded. At the present time, the max. nesting depth is 8. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Correct part program. If necessary, move parts to a subroutine.
Overview of alarms 06/2007 NCK alarms/ISO alarms 12701 Channel %1 block %2 illegal interpolation type for contour definition active Parameters: %1 = Channel number %2 = Block number, label Definitions: In one contour definition block, G01 is not active as interpolation function. In one contour definition block, the linear interpolation always has to be selected with G01. G00, G02, G03, G33 etc. are not permitted. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: When programming G07.1 (cylinder interpolation TRACYL), no cylinder radius has been programmed. Selection of the cylinder interpolation (TRACYL) with G07.1 C deselect with G07.1 C0. For "C" the name of the rotary axis defined in the TRACYL machine data has to be programmed. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: G07.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: When calling a modal macro no other modal macro, modal cycle or modal subroutine may be active. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Change part program Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: State a directory that remains permanently loaded in the NCK as the target for the WRITE command (e.g. MPF_DIR). The alarm can be suppressed with machine data 11415 / $MN_SUPPRESS_ALARM_MASK_2 bit 8. Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Modify the machining program so that the nesting depth is reduced, e.g. using the editor copy a subroutine of the next nesting level into the calling program and remove the call for this subroutine. This reduces the nesting depth by one program level. Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms NCK alarms/ISO alarms 14017 Channel %1 block %2 syntax error when calling the subroutine via M function Parameters: %1 = Channel number %2 = Block number, label Definitions: When calling M code subroutine with parameter transfer, an illegal syntax was detected: Address extension not programmed as a constant. M function value not programmed as a constant.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 14022 Clear alarm with the RESET key. Restart part program Channel %1 block %2 error on function or procedure call, error code %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Error code Definitions: An error occurred during a function or procedure call. The cause of the error is indicated more closely by an error code.
06/2007 Overview of alarms NCK alarms/ISO alarms 14028 Channel %1 block %2 motion-synchronous action: Technology cycle programmed with too many parameters Parameters: %1 = Channel number %2 = Block number, label Definitions: Maximum number of transfer parameters for one technology cycle exceeded. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: With involute interpolation, the start point of the involute must be outside the basic circle. The programmed center point or radius must be adapted accordingly. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2007 Overview of alarms NCK alarms/ISO alarms 14040 Channel %1 block %2 error in end point of circle Parameters: %1 = Channel number %2 = Block number, label Definitions: In circular interpolation, either the circle radii for the initial point and the end point are further apart, or the circle center points are further apart, than specified in the machine data. 1.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 14050 Clear alarm with the RESET key. Restart part program Channel %1 block %2 nesting depth for arithmetic operations exceeded Parameters: %1 = Channel number %2 = Block number, label Definitions: For calculating arithmetic expressions in NC blocks, an operand stack with a fixed set size is used. With very complex expressions, this stack can overflow. Reaction: Correction block is reorganized. Interface signals are set.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 14070 Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Change part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 14088 Channel %1 block %2 axis %3 doubtful position Parameters: %1 = Channel number. %2 = Block number, label. %3 = Axis name, spindle number. Definitions: An axis position larger than 3.40e+38 increments has been programmed. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms 14095 Channel %1 block %2 radius for circle programming too small Parameters: %1 = Channel number %2 = Block number, label Definitions: The radius entered for radius programming is too small, i.e. the programmed radius is smaller than half of the distance between start and end point. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Change part program.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14099 Channel %1 block %2 result in string concatenation too long Parameters: Definitions: The result of string chaining returns a string which is greater than the maximum string length laid down by the system. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Adapt part program.
06/2007 Overview of alarms NCK alarms/ISO alarms 14130 Channel %1 block %2 too many initialization values given Parameters: %1 = Channel number %2 = Block number, label Definitions: On assigning an array by means of SET, more initialization values than existing array elements have been specified in the program run. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Reduce the number of initialization values.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Modify program. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 14159 Channel %1 block %2 more than two angles programmed with ROTS or AROTS Parameters: %1 = Channel number %2 = Block number, label Definitions: Frame rotations are described using space angles with the language commands ROTS or AROTS. A maximum of two angles can be programmed. Reaction: Correction block is reorganized.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: If tool compensation (G43/G44) is activated in the ISO M language mode, the linear type of interpolation must be active. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Change part program Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14195 Channel %1 block %2 D number with G49 Parameters: %1 = Channel number %2 = Block number, label Definitions: G49 (select tool length compensation) and an D word not equal to D0 have been programmed simultaneously. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end.
06/2007 Overview of alarms NCK alarms/ISO alarms 14198 Channel %1 block %2 illegal change of tool direction with tool offset Parameters: %1 = Channel number %2 = Block number, label. Definitions: If an offset is active in the tool direction, block change is not possible if this would change the assignment of the offset axes to the channel axes (plane change, tool change, cutter <=> turning tool, geometry axis replacement). Reaction: Correction block is reorganized. Local alarm reaction.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14210 Channel %1 block %2 polar angle too large Parameters: %1 = Channel number %2 = Block number, label Definitions: In specifying the endpoints in a traversing block with G00, G01, G02 or G03 in polar coordinates, the value range of the polar angle programmed under the vocabulary word AP=... has been exceeded. It covers the range from -360 to +360 degrees with a resolution of 0.001 degrees.
06/2007 Overview of alarms NCK alarms/ISO alarms New definition of the pole with polar angle and pole radius, referring to the reference point selected with the G function. G110 ... Last programmed point of the plane G111 ... Zero point of the current WCS G112 ... last pole Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14310 Handwheel %1 configuration incorrect or inactive Parameters: %1 = Handwheel number Definitions: The inputs are using a drive with a drive number that does not exist or an inactive drive for assignment of the handwheel (ENC_HANDWHEEL_MODULE_NR) or an axis is using a measuring circuit which does not exist for the drive hardware. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms 14401 Channel %1 block %2 transformation not available Parameters: %1 = Channel number %2 = Block number, label Definitions: The required transformation is not available. Example: The following has been programmed: N220 TRACYLI(3) ;Transformation no. 3-ON However, only transformation 1 and 2 applies. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14411 Channel %1 block %2 tool radius compensation active at geometry axis changeover Parameters: %1 = Channel number %2 = Block number, label Definitions: It is not permissible to change the assignment of geometry axes to channel axes when tool radius compensation is active. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Change part program.
06/2007 Overview of alarms NCK alarms/ISO alarms 14420 Channel %1 block %2 index axis %3 frame not allowed Parameters: %1 = Channel number %2 = Block number, label %3 = Axis Definitions: The axis is to be traversed as an indexing axis, but a frame is active. This is not allowed by machine data FRAME_FOR_CORRPOS_NOTALLOWED. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. Modify part program.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: NC part programs with high-level language elements are divided into a preceding definition part followed by a program part. The transition is not marked specifically; a definition statement is not allowed to follow the first program command. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Put definition and PROFC statements at the beginning of the program.
06/2007 Overview of alarms NCK alarms/ISO alarms 14530 Channel %1 block %2 EXTERN and PROC instruction do not correspond Parameters: %1 = Channel number %2 = Block number, label Definitions: Subroutines with parameter transfer must be known before they are called in the program. If the subroutines are always available (fixed cycles) the control establishes the call interfaces at the time of system power-up. Otherwise an EXTERN statement must be programmed in the calling program.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14603 Channel %1 block %2 timeout during execution from external source. Parameters: %1 = Channel number %2 = Block number, label Definitions: If a program is selected for execution from external source, it will be expected that the first part program line can be read from the reload buffer within 60s after part program start.
06/2007 Overview of alarms NCK alarms/ISO alarms 14700 Channel %1 block %2 timeout during command to interpreter Parameters: %1 = Channel number %2 = Block number, label Definitions: A timeout has occurred for control-internal commands such as part program selection, reset or change configuration-specific machine data. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14711 Channel %1 transformation selection not possible as axis %2 not available Parameters: Definitions: The configuration of the machine data 20110 RESET_MODE_MASK and 20140 TRAFO_RESET_VALUE means that a reset or a control power-up should select a transformation. This, however, is not possible, because the required axis %2 is not available. Possible causes: The axis is used by the PLC. Reaction: Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: - Modify part program. - Check tool data. - Check machine data. Program Continuation: Clear alarm with the RESET key. Restart part program 14745 Channel %1 block %2 centerless grinding not active Parameters: %1 = Channel number %2 = Block number, label Definitions: An attempt has been made to switch off the centerless grinding function even though it was not active. Reaction: Interpreter stop NC Start disable in this channel.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14752 Channel %1 block %2 DELDTG | STOPREOF conflict Parameters: %1 = Channel number %2 = Block number, label Definitions: In a block of motion synchronous actions referring to a motion block, both DELDTG (delete distanceto-go) and STOPREOF (preprocessing stop) have been programmed. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: The functions DELDTG and STOPREOF exclude each other in a block.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 14757 Clear alarm with NC START or RESET key and continue the program. Channel %1 block %2 motion synchronous action and wrong type Parameters: %1 = Channel number %2 = Block number, label Definitions: Programmed combination between action and type of motion synchronous action is not allowed.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Please inform the authorized personnel/service department. Only program one help function per help function group. (For the group division, see the machine manufacturer's programming guide). Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2007 Overview of alarms NCK alarms/ISO alarms 14780 Channel %1 block %2 unreleased option used (identification %3) Parameters: %1 = Channel number %2 = Block number, label Definitions: A non-released option has been used in the block. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program, retrofit option. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14800 Channel %1 block %2 programmed path speed less or equal to zero Parameters: %1 = Channel number %2 = Block number, label Definitions: A negative F value has been programmed in conjunction with the G functions G94, G95 or G96. The path velocity may be programmed in the range 0.001 to 999 999.999 [mm/min, mm/rev, deg/min, deg/rev] for the metric input system and 0.000 1 to 39 999.999 9 [inch/min, inch/rev] for the inch input system.
06/2007 Overview of alarms NCK alarms/ISO alarms 14815 Channel %1 block %2 negative thread lead change programmed Parameters: %1 = Channel number %2 = Block number, label Definitions: A negative thread lead change has been programmed. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Correct the value assignment. The programmed F value should be greater than zero. Zero is allowed but has no effect.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14822 Channel %1 block %2 incorrect programming of GWPS Parameters: %1 = Channel number %2 = Block number, label Definitions: When selecting GWPS (constant grinding wheel peripheral speed) with GWPSON or programming the GWPS with "S[spindle number] = value" one of the following errors has occurred: Invalid spindle number. Invalid parameter number for radius calculation in $TC_TPG9.
06/2007 Overview of alarms NCK alarms/ISO alarms 14824 Channel %1 block %2 conflict with GWPS Parameters: %1 = Channel number %2 = Block number, label Definitions: The functions of constant grinding wheel surface speed GWPS and constant cutting speed G96 S... have been activated at the same time for a spindle. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 14900 Channel %1 block %2 center point and end point programmed simultaneously Parameters: %1 = Channel number %2 = Block number, label Definitions: When programming a circle by means of the opening angle, the circle center point was programmed together with the circle end point. This is too much information for the circle. Only one of the two points is allowed. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms 15100 Channel %1 block %2 REORG abort caused by log file overflow Parameters: %1 = Channel number %2 = Block number, label Definitions: In order to synchronize the preprocessing run and the main run with REORG, the control accesses modification data which are maintained in a logfile. The alarm indicates that no more capacity is available in the logfile for the specified block in the channel.
Overview of alarms 06/2007 NCK alarms/ISO alarms 15122 Power ON after power failure: %1 data were restored, of which %2 machine data, %3 errors. Parameters: %1 = Number of data %2 = Number of machine data %3 = Number of errors occurred Definitions: Notification alarm. The alarm has no negative effect as long as %3 the number of errors occurred is zero.
06/2007 Overview of alarms NCK alarms/ISO alarms 15165 Channel %1 block %2 error when translating or interpreting Asup %3 Parameters: %1 = Channel number %2 = Block number, label %3 = String Definitions: At part program start and at start of an ASUB under Reset condition, the relevant data of all the ASUBs that can be activated at that time are preprocessed: - PLC ASUBs - With $MC_PROG_EVENT_MASK configured event-controlled program calls - ASUB after block search ($MN_SEARCH_RUN_MODE bit 1=1) - Edita
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Please inform the authorized personnel/service department. Correct INI file or correct MD and create new INI file (via "upload"). Program Continuation: Switch control OFF - ON.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 15300 Clear alarm with NC START or RESET key and continue the program. Channel %1 block %2 invalid number-of-passed-blocks during block search Parameters: %1 = Channel number %2 = Block number, label Definitions: In the function "Block search with calculation" a negative number of passes has been entered in column P (number of passes). The permissible range of values is P 1 - P 9 999. Reaction: Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 15350 Channel %1 block %2 search target not found Parameters: %1 = Channel number %2 = Block number, label Definitions: The specified program has been searched to the end of the program without the selected search target having been found. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 15410 Clear alarm with the RESET key. Restart part program Channel %1 block %2 initialization file contains invalid M function Parameters: %1 = Channel number %2 = Block number, label Definitions: The only M function allowed in an Init block is the M02, M17 or M30 end-of-program function. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 15700 Channel %1 block %2 illegal cycle alarm number %3 Parameters: %1 = Channel number %2 = Block number, label Definitions: A SETAL command with a cycle alarm number smaller than 60,000 or larger than 67,999 has been programmed. Alarm Reactions of Siemens standard cycles: No. 61 000 - 61 999: Interpreter stop; delete with reset No.
06/2007 Overview of alarms NCK alarms/ISO alarms 15910 Channel %1 block %2 touch probe not allowed Parameters: %1 = Channel number %2 = Block number, label Definitions: A non-existent touch probe for measuring without deletion of remaining distance has been selected in the part program. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Change part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 16010 Channel %1 block %2 machining stop after lift fast Parameters: %1 = Channel number %2 = Block number, label Definitions: LIFTFAST without interrupt routine (Asup) has been programmed. The channel is stopped after the lift motion has been carried out. Reaction: Interpreter stop NC Start disable in this channel.
06/2007 Overview of alarms NCK alarms/ISO alarms 16025 Channel %1 block %2 impermissible axis change in REPOS command by axis %3. Parameters: %1 = Channel number %2 = Block number, label %3 = Axis identifier Definitions: With the REPOS command, an axis or spindle was programmed that was in the NEUTRAL state at that time. As the REPOS command cannot execute any implicit GET, these axes/spindles cannot be repositioned. Part program editing is therefore aborted.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: The spindle can be in the positioning mode, oscillating mode and control mode. With the M command M70 it can be changed from a spindle to an axis. The control mode is divided into the speed-controlled and position-controlled mode, and it is possible to alternate between these with the keywords SPCON and SPCOF. Positioning mode: Position control (spindle position under SPOS/SPOSA) Oscillating mode: Speed control (M41 - M45 or M40 and S...
06/2007 Overview of alarms NCK alarms/ISO alarms 16420 Channel %1 block %2 axis %3 programmed repeatedly Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number Definitions: It is not allowed to program an axis more than once. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Delete the axis addresses that have been programmed more than once.
Overview of alarms 06/2007 NCK alarms/ISO alarms 16510 Channel %1 block %2 no facing axis for diameter programming available Parameters: %1 = Channel number %2 = Block number, label Definitions: Diameter programming has been activated with the vocabulary word DIAMON although no facing axis has been programmed in this NC block. If the diameter axis is not a geometry axis, in the initial setting "DIAMON" the alarm appears as soon as the control is switched on.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: An attempt was made to activate more generic couplings than are configured in MD18450. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Reduce the number of defined or active couplings, or increase the number of coupling modules configured in MD18450. If necessary, buy another option stage of the generic coupling.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 16678 Clear alarm with the RESET key in all channels. Restart part program. Channel %1 block %2 following axis/spindle %3 status %4 impermissible traversing instruction Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number %4 = Status Definitions: An addtional traversing in the following axis/spindle is not permitted in the current status of the generic coupling.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: The stated instructions are only permitted together in one block for a following axis/spindle of a generic coupling. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 16686 Channel %1 block %2 following axis/spindle %3 type of coupling/instruction %4 is not possible.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: The maximum number of master values has been exceeded for the stated type of generic coupling. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify part program, reduce number of master values or use a different type of coupling. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2007 Overview of alarms NCK alarms/ISO alarms 16694 Channel %1 block %2 following axis/spindle %3 status/instruction %4 is not possible. Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number %4 = Status, instruction Definitions: The stated instruction is not permitted for the current status of the generic coupling. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program.
Overview of alarms 06/2007 NCK alarms/ISO alarms 16698 Channel %1 block %2 following axis/spindle %3 leading axis/spindle %4 has not been defined. Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number %4 = Axis name, spindle number Definitions: An instruction to an undefined leading axis/spindle of a coupling is to be executed. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part programm.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 16715 Clear alarm with the RESET key. Restart part program Channel %1 block %2 axis %3 spindle not in standstill Parameters: %1 = Channel number %2 = Block number, label %3 = Spindle number Definitions: In the applied function (G74, reference point approach), the spindle must be stationary. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Example: N100 G33 Z400 K2; Thread lead 2 mm, thread : end Z=400 mm N200 SPOS=0; Transfer spindle to axis operation N201 G90 G331 Z-50 K-2; Tapping at Z=-50, counter-clockwise rotation N202 G332 Z5; Retraction, automatic direction reversal N203 S500 M03;Spindle reverts to spindle operation Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Specify geometry axis and corresponding interpolation parameters.
06/2007 Overview of alarms NCK alarms/ISO alarms 16748 Channel %1 block %2 spindle %3 gear stage %4 expected Parameters: %1 = Channel number %2 = Block number, label %3 = Spindle number %4 = Gear stage Definitions: G331 activates the second gear stage data block for tapping. The programmed speed (S) of the master spindle lies outside the speed range of the active gear stage in the current traversing block. The gear stage cannot be changed in the traversing block.
Overview of alarms 06/2007 NCK alarms/ISO alarms 16757 Channel %1 block %2 for following spindle %3 coupling as leading spindle/axis already existing Parameters: %1 = Channel number %2 = Block number, label %3 = Following spindle number Definitions: A coupling has been switched on in which the following spindle/axis has already been active as leading spindle/axis in another coupling. Chained couplings cannot be processed. Reaction: Correction block is reorganized. Interface signals are set.
06/2007 Overview of alarms NCK alarms/ISO alarms 16763 Channel %1 block %2 axis %3 programmed speed is illegal (zero or negative) Parameters: %1 = channel number %2 = block number, label %3 = axis name, spindle number Definitions: A spindle speed (S value) was programmed with the value zero or with a negative value. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: The programmed spindle speed (S value) must be positive.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: The axis is active in a coupling as a following axis. The master axes have different states regarding axis/spindle disable. The alarm can be suppressed with machine data 11415 SUPPRESS_ALARM_MASK_2 Bit0 =1. Reaction: Alarm display. Remedy: Set the same axis/spindle disable for all master axes. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Please inform the authorized personnel/service department. Configure the coupling accordingly in MD or correct the NC part program (channel MD: COUPLE_AXIS_n). Program Continuation: Clear alarm with the RESET key. Restart part program 16780 Parameters: Channel %1 block %2 following spindle/axis missing %1 = Channel number %2 = Block number, label Definitions: The following spindle/axis has not been written in the part program.
Overview of alarms 06/2007 NCK alarms/ISO alarms 16785 Channel %1 block %2 identical spindles/axes %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number Definitions: A coupling has been switched on in which the following spindle/axis is identical to the master spindle/axis. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department.
06/2007 Overview of alarms NCK alarms/ISO alarms 16789 Channel %1 block %2 multiple link Parameters: %1 = Channel number %2 = Block number, label Definitions: A coupling has been switched on in which the axes/spindles have already been assigned by another coupling. Parallel couplings cannot be processed. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Check in the part program whether another link already exists for the axes.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: The specified axis is a slave axis in a transformation grouping. When the coupling is switched on, the transformation cannot be changed to another one. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Switch off coupling(s) of this axis before changing transformation or do not change the transformation.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: The vocabulary word ACP (Absolute Coordinate Positive) is only allowed for "modulo axes". It causes approach of the programmed absolute position in the specified direction. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. In the displayed NC block, replace the vocabulary word ACP by specifying AC (Absolute Coordinate).
Overview of alarms 06/2007 NCK alarms/ISO alarms 16904 Channel %1 program control: action %2 not allowed in the current state Parameters: %1 = channel number %2 = action number/action name (see Section 1.5 Action List) Definitions: The operation (program, JOG, block search, reference point, etc.) cannot be started or continued in the current status. Reaction: Alarm display. Remedy: Check the program status and channel status.
06/2007 Overview of alarms NCK alarms/ISO alarms 16909 Channel %1 action %2 not allowed in current mode Parameters: %1 = channel number %2 = action number/action name (see Section 1.5 Action List) Definitions: You have to activate a different operating mode for the activated function. Reaction: Alarm display. Remedy: Check operation and operating state. Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 NCK alarms/ISO alarms 16915 Channel %1 action %2 not allowed in the current block Parameters: %1 = channel number %2 = action number/action name (see Section 1.5 Action List) Definitions: If traversing blocks are interrupted by asynchronous subroutines, then it must be possible for the interrupted program to continue (reorganization of block processing) after termination of the asynchronous subroutine.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Press the RESET key. As a first step, check the program nesting depth and reduce or eliminate interruption. Example: The approach block in a repositioning process should not be interrupted repeatedly. Program Continuation: Clear alarm with the RESET key. Restart part program 16923 Channel %1 program control: action %2 not allowed in the current state Parameters: %1 = channel number %2 = action number/action name (see Section 1.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 16927 Clear alarm with the RESET key. Restart part program Channel %1 action %2 at active interrupt treatment not allowed Parameters: %1 = channel number %2 = action number/action name (see Section 1.5 Action List) Definitions: This action may not be activated during interrupt processing (e.g. mode change). Reaction: Alarm display. Remedy: Reset or wait until interrupt processing is terminated.
06/2007 Overview of alarms NCK alarms/ISO alarms 16931 Channel %1 subprograms: action %2 maximum nesting depth exceeded Parameters: %1 = channel number %2 = action number/action name (see Section 1.5 Action List) Definitions: Various actions can cause an interruption in the current processing operation. Depending on the action, internal routines are activated. These can be interrupted in the same manner as the user program.
Overview of alarms 06/2007 NCK alarms/ISO alarms Two Reorg events overlap in this situation. In this case, the 2nd Reorg event affects the 1st block that has been generated by the preceding event, (e.g. axis replacement is forced twice in quick succession). Axis replacement leads to Reorg in the channels from which an axis is removed without preparation. This block must be stopped in the above sequence in order to prevent the interpolator buffer from overflowing.
06/2007 Overview of alarms NCK alarms/ISO alarms 16939 Channel %1 action %2 rejected due to active gear change Parameters: %1 = channel ID %2 = action number/action name (see Section 1.5 Action List) Definitions: Reorganization events that are possible in Stop state, e.g. mode change, wait for the end of the gear change. However, the maximum waiting period has elapsed. Reaction: Interface signals are set. Alarm display. Remedy: Repeat action.
Overview of alarms 06/2007 NCK alarms/ISO alarms 16943 Channel %1 action %2 not possible due to ASUP Parameters: %1 = Channel ID %2 = Action number/action name Definitions: The action in the 2nd parameter was rejected, since an asynchronous subprogram is currently active. Currently, only the integrated search run is rejected with this alarm. The integrated search run is activated, if search run is triggered in the Stop program state.
06/2007 Overview of alarms NCK alarms/ISO alarms 16946 Channel %1 start via START is not allowed Parameters: %1 = Channel ID Definitions: This alarm is active with "Group Serupro" only. _Group Serupro" is activated by means of "$MC_SERUPRO_MODE BIT2" and enables the retrace support of entire channel groups during block search.
Overview of alarms 06/2007 NCK alarms/ISO alarms ============================================================ Example Ch 3Ch 5Ch 7 WAITM(99,3,5) WAITM(99,3,5) WAITM(99,5,7) The wait markers in channels 3 and 5 mutually wait for each other and channel 7 only waits for channel 5. Therefore, channel 7 may continue when 5 and 7 have reached the wait marker, but channel 3 is still far in front of the wait marker. When it continues, channel 7 deletes its wait marker.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 16952 Clear alarm with the RESET key. Restart part program Channel %1 start program command not possible due to MDI Parameters: %1 = channel ID Definitions: The NCK is currently processing an ASUB in MDA mode. In this state, it is not legal to issue a "Start" program command for another channel.
Overview of alarms 06/2007 NCK alarms/ISO alarms 16956 Channel %1 program %2 cannot be started due to global start disable. Parameters: %1 = Channel ID %2 = String (path with program name) Definitions: The program selected in this channel cannot be started as "Global start disable" had been set. Note: PI "_N_STRTLK" sets the "Global start disable" and PI "_N_STRTUL" deletes the "Global start disable". The alarm is switched on with $MN_ENABLE_ALARM_MASK bit 6. Reaction: Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms 16961 Channel %1 action %2 prohibited during syntax check. Parameters: %1 = Channel number %2 = Action number/action name Definitions: The function (2nd parameter) must not be activated during the syntax check. Comment: The syntax check is served by the following PI services: _N_CHKSEL _N_CHKRUN _N_CHKABO Reaction: Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 17018 Clear alarm with the RESET key. Restart part program Channel %1 block %2 incorrect value for parameter %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Parameter name Definitions: An incorrect value has been assigned to the stated parameter. Only the following values are permissible for the parameter $P_WORKAREA_CS_COORD_SYSTEM =1 for workpiece coordinate system =3 for settable zero system.
06/2007 Overview of alarms NCK alarms/ISO alarms 17050 Channel %1 block %2 illegal value Parameters: %1 = channel number %2 = block number, label Definitions: A frame component other than TRANS, ROT, SCALE or MIRROR was addressed when an individual frame element was accessed.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Remove write access operations to protected variable from the NC program or machine data file. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 17080 Channel %1 block %2 %3 value below lower limit Parameters: %1 = channel number %2 = block number, label Definitions: An attempt was made to write an MD with a value that is smaller than the defined lower limit. Reaction: Correction block is reorganized.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: An attempt was made to read or set a digital NCK output via the system variable $A_OUT [n] with the index [n] greater than the specified upper limit in the NCK machine data 10360 FASTIO_DIG_NUM_OUTPUTS. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Program index [n] of the system variable $A_OUT [n] only between 0 and the value in the NCK machine data 10350 FASTIO_DIG_NUM_OUTPUTS.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: No more than the specified number of outputs may be programmed in an NC block. The quantity of hardware outputs is defined in the MD: 10360 FASTIO_DIG_NUM_OUTPUTS and 10310 FASTIO_ANA_NUM_OUTPUTS Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Program fewer digital/analog outputs in one block. The specified maximum number applies in each case separately for analog or digital outputs.
06/2007 Overview of alarms NCK alarms/ISO alarms 17181 Channel %1 block %2 T no.= %3, D no.= %4 not existing Parameters: %1 = channel number %2 = block number, label Definitions: A programmed D number was not recognized by the NC. By default, the D number refers to the specified T number. If the flat D number function is active, T= 1 is output. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 17190 Channel %1 block %2 illegal T number Parameters: %1 = channel number %2 = block number, label Definitions: In the displayed block, access is made to a T number (tool number) that is not initialized and therefore not available. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Check tool call in the NC part program: Correct tool number T...
06/2007 Overview of alarms NCK alarms/ISO alarms 17200 Channel %1 block %2 deleting tool data not possible Parameters: %1 = channel number %2 = block number, label Definitions: An attempt has been made to delete from the part program the tool data for a tool currently involved in a machining operation. Tool data for tools involved in the current machining operation may not be deleted. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 17500 Channel %1 block %2 axis %3 is not an indexing axis Parameters: %1 = channel number %2 = block number, label %3 = axis name, spindle number Definitions: An indexing axis position has been programmed for an axis with vocabulary words CIC, CAC or CDC that has not been defined as an indexing axis in the machine data. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms 17503 Channel %1 block %2 indexing axis %3 with Hirth tooth system and axis not referenced Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name Definitions: The 'Hirth tooth system' function is activated for the indexing axis and the axis is to be traversed although it is not referenced. Reaction: Alarm display. Remedy: Reference axis. Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 NCK alarms/ISO alarms 17610 Channel %1 block %2 axis %3 involved in the transformation, action cannot be carried out Parameters: %1 = channel number %2 = block number, label %3 = axis name, spindle number Definitions: The axis addressed by vocabulary word POS or POSA is involved in the active transformation. Therefore, it cannot traverse as a positioning axis. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2007 Overview of alarms NCK alarms/ISO alarms 17650 Channel %1 block %2 machine axis %3 not programmable Parameters: %1 = channel number %2 = block number, label %3 = axis name, spindle number Definitions: The machine axis cannot be used when a transformation is active. It might be possible to program the function in a different coordinate system. The axis identifier is used to select the coordinate system. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 4: If both boundaries are active in the 3rd dimension of the protection zone and both limits have the same value. 5: The number of the protection zone does not exist (negative number, zero or greater than the maximum number of protection zones). 6: Protection zone definition consists of more than 10 contour elements. 7: Tool-related protection zone is defined as inside protection zone. 8: Incorrect parameter used.
06/2007 Overview of alarms NCK alarms/ISO alarms 18002 Channel %1 block %2 NCK protection zone %3 cannot be activated. Error code %4 Parameters: %1 = Channel number %2 = Block number, label %3 = Number of NCK protection zone %4 = Error specification Definitions: An error has occurred on activating the protection zone. The error number gives the specific reason for the alarm. The following applies: 1: Incomplete or conflicting contour definition. 2: Contour encompasses more than one surface area.
Overview of alarms 06/2007 NCK alarms/ISO alarms 18003 Channel %1 block %2 NCK protection zone %3 cannot be activated.Error code %4 Parameters: %1 = Channel number %2 = Block number, label %3 = Number of channel-specific protection zone %4 = Error specification Definitions: An error has occurred on activating the protection zone. The error number gives the specific reason for the alarm. The following meanings apply: 1: Incomplete or conflicting contour definition.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: The orientation of the workpiece-related protection zone and the orientation of the tool-related protection zone differ. If the protection zone number is negative, then this is a global protection zone. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: - Modify the protection zone definition or do not simultaneously activate protection zones that have different orientations.
Overview of alarms 06/2007 NCK alarms/ISO alarms 18101 Channel %1 block %2 invalid value assigned to FXST[] Parameters: %1 = channel number %2 = block number, label Definitions: Only the range 0.0 - 100.0 is valid at the present time. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Program Continuation: 18102 Clear alarm with NC START or RESET key and continue the program.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 18312 Clear alarm with the RESET key. Restart part program Channel %1 block %2 frame: fine shift not configured Parameters: %1 = Channel number %2 = Block number, label Definitions: Fine shift must be configurd with G58 and G59. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Modify machine data.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 20000 Clear alarm with the RESET key. Restart part program Channel %1 axis %2 reference cam not reached Parameters: %1 = channel number %2 = axis name, spindle number Definitions: After starting the reference point approach, the rising edge of the reduction cam must be reached within the section defined in the MD 34 030 REFP_MAX_CAM_DIST (phase 1 of referencing). (This error occurs only with incremental encoders).
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Check the cam adjustment and make sure that the distance is sufficient between the end of the cam and the zero mark signal that follows. The path must be greater than the axis can cover in the PLC cycle time. Increase MD 34 060 REFP_MAX_MARKER_DIST, but do not select a value greater than the distance between the 2 zero marks as this might deactivate the monitor! Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Check reason for abort: Servo enable missing (V 380x0001.1) Traversing key signal + or - missing (V 380x0004.6 and .7) Feed override = 0 The axis-specific MD 34 110 REFP_CYCLE_NR determines which axes are involved in the channelspecific referencing. -1:No channel-specific referencing, NC Start without referencing. 0:No channel-specific referencing, NC Start with referencing. 1-8:Channel-specific referencing.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 20050 Clear alarm with the RESET key. Restart part program Channel %1 axis %2 handwheel mode active Parameters: %1 = channel number %2 = axis name, spindle number Definitions: The axes cannot be traversed in JOG mode using the traversing keys because traversing is still taking place via the handwheel. Reaction: Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 2. The axis is stationary at the last indexing position. In incremental traversing, the working area limitation or the software limit switch is reached without an indexing position being located in front of it at which a stop could be made. Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 20058 Clear alarm with the RESET key. Restart part program Channel %1 axis %2 revolutional feedrate: illegal feed source Parameters: %1 = channel number %2 = axis name, spindle number Definitions: An axis/spindle is to be traversed at revolutional feedrate. The reference axis/spindle defined in SD 43300 ASSIGN_FEED_PER_REV_SOURCE refers to itself. The coupling created cannot be executed. Reaction: Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 20062 Channel %1 axis %2 already active Parameters: %1 = channel number %2 = axis name, spindle number Definitions: The displayed axis is already traversing as a machine axis. Therefore, it cannot be operated as a geometry axis. Traversing of an axis can take place in JOG mode through 2 different interfaces. 1.as a geometry axis: via the channel-specific interface 1st GEO axis: V32001000.6 and .7 2nd GEO axis: V32001004.6 and .
06/2007 Overview of alarms NCK alarms/ISO alarms 20070 Channel %1 axis %2 software limit switch %3 Parameters: %1 = channel number %2 = axis number %3 = "+" or "-" Definitions: The axis is traversed as a concurrent positioning axis by the PLC and the target position is situated behind the corresponding software limit switch. The axis is not traversed. Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department. Specify smaller target position.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Please inform the authorized personnel/service department. Check the indexing axis number given by the PLC and correct this if necessary. If the indexing axis number is correct and the alarm results from an indexing position table that has been set too short, check the machine data for indexing axis declaration.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: The axis is traversed as an oscillating axis and the target position (reversal position or end position) is located behind the corresponding valid working area limitation. The axis is not traversed. Reaction: Local alarm reaction. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Specify smaller target position. Deactivate working area limitation.
Overview of alarms 06/2007 NCK alarms/ISO alarms 20082 Channel %1 block %2 coordinate system-specific working area limit %3 Parameters: %1 = Channel number %2 = Axis number %3 = "+" or "-" Definitions: The displayed axis is operated as a "concurrent positioning axis", and the corresponding active coordinate system-specific working area limitation for the axis is violated. No traversing movement. With an additional message to alarm 20140, the axis is traversed as a command axis.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Please inform the authorized personnel/service department. Check axis type Check MD 37000 Is a machine axis movement missing in the approach block? Program Continuation: Teileprogramm neu starten.Clear alarm with the RESET key in all channels of this mode group. Restart part program.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Please inform the authorized personnel/service department. Check the mechanical components, e.g. has the stop broken away? Has the part to be clamped moved? Position window for zero speed monitoring too narrow (MD 37020 FIXED_STOP_WINDOW_DEF) (SD 43520 FIXED_STOP_WINDOW). Default is 1 mm in each case. Program Continuation: Teileprogramm neu starten.Clear alarm with the RESET key in all channels of this mode group. Restart part program.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 20097 Clear alarm with the Delete key or NC START. Axis %1 incorrect travel direction brake test Parameters: %1 = Axis name, spindle number Definitions: Due to the selected travel direction, the brake test for the current load torque is performed with an incorrect torque. Reaction: Alarm display. Remedy: - Perform the brake test for the other travel direction - Adjust drive MD 1192 better to the current weight ratio.
Overview of alarms 06/2007 NCK alarms/ISO alarms 20105 Channel %1: axes stopped by digitizer. Error code: %2 Parameters: %1 = Channel number %2 = Error code of digitizing unit Definitions: The digitizing unit has recognized an error in the communication and signaled this to the NC. Reaction: Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department.
06/2007 Overview of alarms NCK alarms/ISO alarms 20139 Channel %1 block %2 motion-synchronous action: invalid marker Parameters: %1 = Channel number %2 = Block number Definitions: Setting or deleting of a marker in the motion-synchronous action is not possible. Possible causes: SETM(): Maximum number of markers exceeded; marker has already been set. CLEARM(): Specified marker is not within permissible value range. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 20144 Channel %1 block %2 motion synchronous action: system variable access not possible Parameters: %1 = Channel number %2 = Block number Definitions: When using system variables, it is assumed that a read/write operation can access the required data successfully. In accesses to encoder actual values or digital I/Os, the result depends on the availability of the corresponding hardware components.
06/2007 Overview of alarms NCK alarms/ISO alarms - Programming error (see alarm 21701) Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Change synchronous action. Measurement level 2 Execute the measurement task from an NC program first, in order to improve the error diagnostics. Only include it in the synchronized action when the first error-free run has been performed. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 NCK alarms/ISO alarms 20211 Channel %1 block %3 spindle %2 support point beyond range limits Parameters: %1 = Channel number %2 = Spindle number %3 = Block number, label Definitions: The support point calculated for centerless grinding is beyond the range limits. Machine data: Modify MD 21518: TRACLG_CONTACT_UPPER_LIMIT Modify MD 21520: TRACLG_CONTACT_LOWER_LIMIT Reaction: Alarm display. Remedy: - Check centerless axis positions and machine data. - Modify program.
06/2007 Overview of alarms NCK alarms/ISO alarms 21610 Channel %1 axis %2 encoder %3 frequency limit exceeded Parameters: %1 = channel number %2 = axis name, spindle number %3 = string (encoder number) Definitions: The maximum permissible frequency for the active encoder (axial interface signal V390x0000.2) specified in axis-specific MD 36 300 ENC_FREQ_LIMIT [n] (n ... encoder number 1 or 2) has been exceeded. The reference of the actual value to the mechanical slide position may have been lost.
Overview of alarms 06/2007 NCK alarms/ISO alarms 21614 Channel %1 axis %2 hardware limit switch %3 Parameters: %1 = channel number %2 = axis name, spindle number %3 = string (+, - or +/-) Definitions: The VDI signal "Hardware limit switch" has been set at the NC/PLC interface (V 380x1000.0 or.1). Reaction: NC Start disable in this channel. Alarm display. Remedy: 1.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 21618 Clear alarm with the RESET key. Restart part program Channel %1 as from block %2 transformation active: overlaid motion too great Parameters: %1 = channel number %2 = block number, label Definitions: The share of overlaid motion on the transformation-related axes is so high that the path movement planned by the preparation no longer sufficiently corresponds to the actual ratio for the interpolation.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: When deselecting the position offset ($AA_OFF) via the part program command CORROF (, "AA_OFF") an active synchronized action is detected that immediately sets $AA_OFF for the axis (DO_$AA_OFF [] =). Deselection is executed and $AA_OFF not set again. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Modify part program.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 21701 Clear alarm with the RESET key. Restart part program Channel %1 block %3 axis %2 measurement not possible Parameters: %1 = channel number %2 = axis name, spindle number %3 = block number Definitions: Measurement level 2 (MEASA, MEAWA, MEAC) There is an error in the programmed measurement task.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 21740 Clear alarm with the RESET key. Restart part program Output value at analog output no. %1 has been limited Parameters: %1 = no. of output Definitions: The value range of the analog output n is limited by machine data 10330 FASTIO_ANA_OUTPUT_WEIGHT[n]. Reaction: Alarm display. Remedy: Do not program values with $A_OUTA[..] = x that are higher than permitted in the respective machine data.
06/2007 Overview of alarms NCK alarms/ISO alarms 22000 Channel %1 block %3 spindle %2 gear stage change not possible Parameters: %1 = channel number %2 = spindle number %3 = block number, label Definitions: Automatic gear stage selection has been programmed with M40. The new M word is not in the present gear stage, but the spindle is not in "Open-loop control mode". For automatic gear stage change (M40 in conjunction with spindle speed in address S) the spindle must be in "Open-loop control mode".
Overview of alarms 06/2007 NCK alarms/ISO alarms 22011 Channel %1 block %3 spindle %2 change to programmed gear stage not possible Parameters: %1 = channel number %2 = spindle number %3 = block number, label Definitions: With the 'DryRun' and 'ProgramTest' functions deselected, it is not possible in the Repos module to carry out a gear stage change to a previously programmed gear stage.
06/2007 Overview of alarms NCK alarms/ISO alarms Program Continuation: 22050 Clear alarm with the Delete key or NC START. Channel %1 block %3 spindle %2 no transition from speed control mode to position control mode Parameters: %1 = channel number %2 = axis name, spindle number %3 = block number, label Definitions: An oriented spindle stop (SPOS) has been programmed, but no spindle encoder defined.
Overview of alarms 06/2007 NCK alarms/ISO alarms Program Continuation: 22053 Clear alarm with the RESET key. Restart part program Channel %1 block %3 spindle %2 reference mode not supported Parameters: %1 = channel number %2 = axis name, spindle number %3 = block number, label Definitions: In the case of SPOS with an absolute encoder, only the referencing mode MD 34200 ENC_REFP_MODE = 2 is supported! ENC_REFP_MODE = 6 is not supported by SPOS! Reaction: NC Start disable in this channel.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Check active speed limitation. Configure a lower zero mark search velocity MD 34040 REFP_VELO_SEARCH_MARKER. Check tolerance range for the actual velocity in MD 35150 SPIND_DES_VELO_TOL. Set a different referencing mode MD 34200 ENC_REFP_MODE=7 Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Check whether the encoder is activated by interface signal: position measuring system V380x0001.5, or whether the limit frequency for this encoder is correctly preset in MD 36300 ENC_FREQ_LIMIT[0]. Check the maximum spindle speed setting in axis-specific MD 35130 GEAR_STEP_MAX_VELO_LIMIT and reduce if necessary. Set an upper spindle speed limitation (which must be lower than the maximum encoder limit frequency) with G26 S...
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: When DECODING SINGLE BLOCK has been selected and there is a chain of thread blocks, then machining pauses occur at the block limits until the next block is executed with the new NC Start. In normal single block mode, the program is stopped by a higher-level logic only at the block boundaries at which no contour distortions or contour errors can occur. With chained thread blocks, this is after the last thread block! Reaction: Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms Definitions: It is impermissible to start a spindle as long as it is used by a transformation. Reason: spindle usage in a transformation requires axis operation which must not be exited.
06/2007 Overview of alarms NCK alarms/ISO alarms 25000 Axis %1 hardware fault of active encoder Parameters: %1 = axis name, spindle number Definitions: The signals from the currently active actual position encoder (interface signal V 380x001.5) are missing, or they are not co-phasal, or they are showing a ground fault/short circuit. Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Axes of this channel must be re-referenced.
Overview of alarms 06/2007 NCK alarms/ISO alarms 25020 Axis %1 zero mark monitoring of active encoder Parameters: %1 = axis name, spindle number Definitions: The position encoder pulses between 2 zero mark pulses are counted (hardware function). It checks that the encoder always outputs the same number of pulses between two zero marks. As soon as a difference is registered in the 4 low-significance counter bits, an alarm is triggered! Reaction: Mode group not ready.
06/2007 Overview of alarms NCK alarms/ISO alarms Breakdown of fine error codes: (Bit 0 not used) Bit 1 Parity error Bit 2 Alarm bit of the encoder Bit 3 CRC error Bit 4 Timeout - start bit for EnDat transfer is missing This alarm is only displayed, as the absolute position itself is not required at this time for control/contour.
Overview of alarms 06/2007 NCK alarms/ISO alarms The following scenarios are possible: 1.The interface signal SERVO ENABLE (V 380x0002.1) is zero because the axis is clamped mechanically. Due to mechanical influences (e.g. high machining pressure), the axis is pushed away from the permissible position tolerance. 2.With a closed position control loop (without clamping) – interface signal SERVO ENABLE(V 380x0002.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Check tolerance value in MD 36400 CONTOUR_TOL, increase setting if necessary. Check optimization of the position controller (servo gain factor in MD 32200 POSCTRL_GAIN) to establish whether the axis follows the given setpoint without overshooting. Otherwise, the speed controller optimization must be improved or the Kv servo gain factor must be reduced. Check acceleration in MD 32300 MAX_AX_ACCEL.
Overview of alarms 06/2007 NCK alarms/ISO alarms 25080 Axis %1 positioning monitoring Parameters: %1 = axis name, spindle number Definitions: For blocks in which "exact stop" is effective, the axis must have reached the exact stop window after the positioning time given in axis-specific MD 36 020 POSITIONING_TIME. Exact stop coarse: MD 36000 STOP_LIMIT_COARSE Exact stop fine: MD 36010 STOP_LIMIT_FINE Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready.
06/2007 Overview of alarms NCK alarms/ISO alarms 25105 Axis %1 measuring systems differ considerably Parameters: %1 = axis name, spindle number Definitions: The two measuring systems are drifting apart, i.e. the cyclically monitored actual value difference between the two measuring systems is greater than the associated tolerance value set in the machine data 36510 ENC_DIFF_TOL. This can only occur when both measuring systems are active (MD 30200 NUM_ENCS = 2) and referenced.
Overview of alarms 06/2007 NCK alarms/ISO alarms 25201 Axis %1 drive fault Parameters: %1 = axis name, spindle number Definitions: The drive signals a serious fault of status class 1 (ZK1). The exact cause of the fault can be identified by evaluating the following drive alarms which are output in addition: Alarm 300 500, alarms 300 502 - 300 505, alarm 300 508, alarm 300 515, alarm 300 608, alarm 300 612, alarm 300 614, alarms 300 701 - 300 761, alarm 300 799. Reaction: Mode group not ready.
06/2007 Overview of alarms NCK alarms/ISO alarms 26001 Axis %1 parameterization error: friction compensation Parameters: %1 = axis name, spindle number Definitions: The parameterization of the adaptation characteristic in the quadrant error compensation is not allowed because acceleration value 2 (MD 32560 FRICT_COMP_ACCEL2) is not between acceleration value 1 (MD 32550 FRICT_COMP_ACCEL1) and acceleration value 3 (MD 32570 FRICT_COMP_ACCEL3). Reaction: Mode group not ready.
Overview of alarms 06/2007 NCK alarms/ISO alarms 26003 Axis %1 parameterization error: lead screw pitch Parameters: %1 = axis name, spindle number Definitions: The pitch of the ballscrew/trapezoidal leadscrew set in the axis-specific MD 31030 LEADSCREW_PITCH is zero. Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready.
06/2007 Overview of alarms NCK alarms/ISO alarms Definitions: Not all encoder types and/or output types are available in the current software status. MD 30240 ENC_TYPE= 0Simulation = 1Signal generator = 2Rectangular encoder = 4EnDat absolute encoder MD 30130 CTRLOUT_TYPE= 0Simulation = 1Standard Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready.
Overview of alarms 06/2007 NCK alarms/ISO alarms Remedy: Repeat entry with correct value and then Reset. Program Continuation: Teileprogramm neu starten.Clear alarm with the RESET key in all channels of this mode group. Restart part program. 26017 Axis %1 machine data %2[%3] invalid value Parameters: %1 = axis name, spindle number %2 = string: MD identifier %3 = index: MD array index Definitions: Machine data contains an invalid value. Reaction: NC not ready. The NC switches to follow-up mode.
06/2007 Overview of alarms NCK alarms/ISO alarms 26020 Axis %1 encoder %2 hardware fault %3 during encoder initialization Parameters: %1 = axis name, spindle number %2 = encoder number %3 = error fine coding Definitions: Error during initialization or while accessing encoder (refer to additional information for absolute encoder interface from error fine coding). Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel.
Overview of alarms 06/2007 NCK alarms/ISO alarms 26026 Axis %1 SINAMICS drive parameter P2038 value is not allowed. Parameters: %1 = Axis name, spindle number Definitions: The interface mode, which is set via drive parameter P2038, has not been set to SIMODRIVE 611 universal. The alarm can be disabled by $MN_DRIVE_FUNCTION_MASK - bit15. However, the following must be noted: - The device-specific assignment of the bits in the control and status words may be different.
06/2007 Overview of alarms NCK alarms/ISO alarms 26051 Channel %1 in block %2 unanticipated stop crossed in continuous path mode Parameters: %1 = Channel number %2 = Block number, label Definitions: The path interpolation did not stop, as required, at the end of the block, but will only decelerate to a standstill in the next block. This error situation occurs if the stop at block change was not planned by the path interpolation or was not detected early enough.
Overview of alarms 06/2007 NCK alarms/ISO alarms 26074 Channel %1 switching off PLC control of axis %2 not allowed in the current state Parameters: %1 = channel %2 = axis, spindle Definitions: The PLC can return the control rights for an axis to program execution only if the axis is in the READY state. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Activate axial RESET and repeat procedure.
06/2007 Overview of alarms NCK alarms/ISO alarms Remedy: Preset axis PLC-controlled (declare single axis). Program Continuation: Clear alarm with the Delete key or NC START. 26082 Channel %1 ESR for PLC-controlled axis %2 has been triggered Parameters: %1 = Channel %2 = Axis, spindle Definitions: An axial ESR has been triggered for an individual axis (PLC-controlled axis): The display can be suppressed by machine date MD 11410: SUPPRESS_ALARM_MASK bit28 = 1. Reaction: Alarm display.
Overview of alarms 06/2007 NCK alarms/ISO alarms 26102 Axis %1 drive %2 sign of life missing Parameters: %1 = axis name, spindle number %2 = drive number Definitions: The sign of life cell is no longer being updated by the drive. Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display. NC Stop on alarm.
06/2007 Overview of alarms NCK alarms/ISO alarms 26110 Independent drive stop/retract triggered Definitions: Informational alarm: An "independent extended stop or retract" was triggered on the drive bus for at least one axis. The drive in question subsequently ignores NC travel commands. The bus must be rebooted (hardware reset). Reaction: NC not ready. The NC switches to follow-up mode. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm.
Overview of alarms 06/2007 NCK alarms/ISO alarms 26123 Channel %1 axis %2, $AA_ESR_ENABLE = 1 should be set, but $MA_ESR_REACTION = 0 Parameters: %1 = Channel %2 = Axis, spindle Definitions: $AA_ESR_ENABLE[axis] = 1 should only be set on axes with $MA_ESR_REACTION[Achse] > 0. The following example brings about the alarm: N100 $MA_ESR_REACTION[AX1] = 21 N110 $AA_ESR_ENABLE[AX1] = 1 N120 NEWCONF because $MA_ESR_REACTION[AX1] = 21 will become known to the NCK at the time of N120 NEWCONF.
2.2 61000 Cycle alarms Channel %1 block %2: No tool offset active Parameters: Definitions: Source (cycle): SLOT1, SLOT2 POCKET3, POCKET4 CYCLE71 CYCLE72 CYCLE93 to CYCLE95 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: A tool must be programmed with corrections in the program called up. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61003 Channel %1 Block %2: No feed programmed in cycle Parameters: Definitions: Source (cycle): CYCLE71 CYCLE72 CYCLE371T to CYCLE374T CYCLE383T to CYCLE385T CYCLE381M, CYCLE383M, CYCLE384M, CYCLE387M Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: The parameter for feedrate has been incorrectly set and must be altered. Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61009 Channel %1 Block %2: Active tool number = 0 Parameters: Definitions: Source (cycle): CYCLE71 CYCLE72 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: No tool (T) has been programmed before the cycle call. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61013 Channel %1 Block %2: Basic settings were changed, program cannot be executed Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The basic settings are not compatible with the generated program. Alarm triggered by following cycles: E_CP_CE, E_CP_CO, E_CP_DR, F_CP_CE, F_CP_CO, F_CP_DR. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
06/2007 Overview of alarms Cycle alarms Program Continuation: 61020 Clear alarm with the RESET key. Restart part program Channel %1 block %2: Machining not possible with active TRANSMIT/TRACYL Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Alarm triggered by following cycles: . Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61021 Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61024 Channel %1 bock %2: Parameter %4 check value Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Alarm triggered by following cycles: . Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61025 Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61101 Channel %1 block %2: Reference plane incorrectly defined Parameters: Definitions: Source (cycle): CYCLE71 CYCLE22 CYCLE81 to CYCLE88 CYCLE840 CYCLE375T SLOT1, SLOT2 POCKET3, POCKET4 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2007 Cycle alarms 61105 Channel %1 block %2: Milling cutter radius too large Parameters: Definitions: Source (cycle): SLOT1, SLOT2 POCKET3, POCKET4 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: The cutter diameter in the tool offset memory is larger than the pocket or slot width. Use a smaller cutter or change the pocket width Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61109 Channel %1 Block %2: Parameter _CDIR incorrectly defined Parameters: Definitions: Source (cycle): POCKET3 POCKET4 Remedy: The cutting direction _CDIR parameter has been set to the wrong value and needs to be altered. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61114 Channel %1 Block %2: Machining direction G41/G42 incorrectly defined Parameters: Definitions: Source (cycle): CYCLE72 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: The machining direction of the cutter radius compensation G41/G42 has been incorrectly selected. Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms Remedy: The length or width of the cutting area is not permitted; check parameters _LENG and _WID. Program Continuation: Clear alarm with the RESET key. Restart part program 61119 Channel %1 Block %2: Nominal or core diameter programmed incorrectly Parameters: %1 = Channel number %2 = Block number, label Definitions: The nominal or core diameter was incorrectly programmed. Alarm triggered by following cycles: CYCLE70, E_MI_TR, F_MI_TR.
Overview of alarms 06/2007 Cycle alarms 61123 Channel %1 Block %2: CYCLE72 cannot be simulated Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE72. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61124 Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms Program Continuation: 61128 Clear alarm with the RESET key. Restart part program Channel %1 block %2: Insertion angle = 0 for insertion with oscillation or helix Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: SLOT1. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check parameter _STA2.
Overview of alarms 06/2007 Cycle alarms 61132 Channel %1 block %2: parallel axis parameter incorrect, check values for parallel axis parameters ABS/INK Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE69. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61133 Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61136 Channel %1 block %2: no 3rd geometry axis agreed in GUD _SCW_N[] Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE69. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61137 Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61175 Channel %1 block %2: angle of aperture _DF programmed too small Parameters: %1 = Channel number %2 = Block number, label Definitions: The angle of aperture of the text in the engraving cycle is too small. This means that the text for engraving does not fit in the specified angle. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Enter a larger angle of aperture.
06/2007 Overview of alarms Cycle alarms Remedy: Enter another character. Program Continuation: Clear alarm with the RESET key. Restart part program 61185 Channel %1 block %2: no or wrong (min > max) angle areas of rotary axes agreed Parameters: %1 = Channel number %2 = Block number, label Definitions: The rotary axis angle range is invalild. Alarm triggered by following cycles: CYCLE800. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2007 Cycle alarms 61193 Channel %1 block %2: compressor option not set up Parameters: %1 = Channel number %2 = Block number, label Definitions: The alarm is triggerd by the following cycles: CYCLE832. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms Remedy: -- Program Continuation: Clear alarm with the RESET key. Restart part program 61201 Channel %1 block %2: Wrong sequence in machining block Parameters: %1 = Channel number %2 = Block number, label Definitions: The sequence of elements in the machining block is invalid. Alarm triggered by following cycles: E_CP_CE, E_CP_DR, E_MANAGE, F_CP_CE, F_CP_DR, F_MANAGE. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Overview of alarms 06/2007 Cycle alarms 61205 Channel %1 block %2: Position cycle unknown Parameters: %1 = Channel number %2 = Block number, label Definitions: The specified positioning cycle in the machining block is unknown. Alarm triggered by following cycles: E_MANAGE, F_MANAGE. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Delete and reprogram the positioning block. Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61214 Channel %1 block %2: No lead programmed Parameters: %1 = Channel number %2 = Block number, label Definitions: No lead/helical lead has been entered. Alarm triggered by following cycles: E_CR_HEL, E_PO_CIR, E_PO_REC, F_PO_CIR, F_PO_REC. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program a lead. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Definitions: The tool radius is too large for machining. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Select a suitable tool. Program Continuation: Clear alarm with the RESET key. Restart part program 61220 Channel %1 Block %2: Tool radius too small Parameters: %1 = Channel number %2 = Block number, label Definitions: The tool radius is too small for machining.
06/2007 Overview of alarms Cycle alarms 61224 Channel %1 Block %2: Retract path too small Parameters: %1 = Channel number %2 = Block number, label Definitions: The retract path must not be less than zero. Alarm triggered by following cycles: E_MI_CON, F_MI_CON. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Enter a greater value for the retract path. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Definitions: Only manual tools may be loaded into a swivel head in which only manual tools can be loaded. The alarm is triggered by the following cycles: E_TD, E_TFS, F_TFS Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Load a manual tool into the swivel head or set the parameter "Tool change" in the start-up screen form "Rotary axes" to "Automatic".
06/2007 Overview of alarms Cycle alarms Definitions: Before a ShopTurn subroutine can be used, it has to be tested by ShopTurn. Alarm triggered by following cycle: F_HEAD. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Simulate the subroutine first in ShopTurn or load it into the ShopTurn operating mode "Machine auto". Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61240 Channel %1 Block %2: Wrong feed type Parameters: %1 = Channel number %2 = Block number, label Definitions: The feed type is not possible for this machining. Alarm triggered by following cycles: F_DRM_DR, F_DRM_PE, F_DRM_RE, F_DRM_SI, F_GROOV, F_MIM_TR, F_ROUGH, F_SP_EF, F_UCUT_T Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check feed type.
06/2007 Overview of alarms Cycle alarms 61244 Channel %1 block %2: Pitch change causing Parameters: %1 = Channel number %2 = Block number, label Definitions: The specified lead change causes a reversal of the thread direction. Alarm triggered by following cycle: CYCLE99 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check lead change and thread geometry. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Remedy: Increase infeed. Program Continuation: Clear alarm with the RESET key. Restart part program 61249 Channel %1 block %2: Number of edges too small Parameters: %1 = Channel number %2 = Block number, label Definitions: The number of edges is too small. Alarm triggered by following cycle: CYCLE79. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Increase number of edges.
06/2007 Overview of alarms Cycle alarms 61253 Channel %1 Block %2: No finishing allowance programmed Parameters: %1 = Channel number %2 = Block number, label Definitions: No finishing allowance has been entered. Alarm triggered by following cycles: E_PO_CIR, E_PO_REC, E_SL_CIR, E_SL_LON, F_PO_CIR, F_PO_REC, F_SL_CIR, F_SL_LON. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm a finishing allowance.
Overview of alarms 06/2007 Cycle alarms 61257 Channel %1 block %2: incomplete installation of counterspindle Parameters: %1 = Channel number %2 = Block number, label Definitions: Start-up of the counterspindle is incomplete. Alarm triggered by following cycle: F_SUB_SP. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check display machine data 9803, 9851, 9852, 9853 and 9854 . Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61261 Channel %1 block %2: center offset too large Parameters: %1 = Channel number %2 = Block number, label Definitions: The center offset on center drilling is larger than permissible. Alarm triggered by following cycles: F_DRILL, F_DRILLD. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Enter smaller center offset (see display machine data 9862).
Overview of alarms 06/2007 Cycle alarms 61265 Channel %1 block %2: Too many restrictions, use rectangular pocket Parameters: %1 = Channel number %2 = Block number, label Definitions: In face milling a maximum of only 3 sides can be delimited. Alarm triggered by following cycle: CYCLE61 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Use pocket cycle. Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61269 Channel %1 block %2: External tool diameter too small Parameters: %1 = Channel number %2 = Block number, label Definitions: Incorrect tool definition. Alarm triggered by following cycle: CYCLE61. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check angle and diameter of the tool used. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61273 Channel %1 block %2: Insertion depth too large Parameters: %1 = Channel number %2 = Block number, label Definitions: Insertion depth on chamfering too large. Alarm triggered by following cycles: E_SP_CHA, F_SP_CHA. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Decrease the insertion depth. Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Use a smaller tool. Program Continuation: Clear alarm with the RESET key. Restart part program 61278 Channel %1 block %2: If tool angle is larger than 90°, both tool diameters must be equal Parameters: %1 = Channel number %2 = Block number, label Definitions: For tool angles larger than 90°, the two tool diameters must be identical.
Overview of alarms 06/2007 Cycle alarms Program Continuation: 61282 Clear alarm with the RESET key. Restart part program Channel %1 block %2: end point of machining outside retraction planes Parameters: %1 = Channel number %2 = Block number, label Definitions: The end point of machining is outside the retraction planes. Alarm triggered by following cycle: F_SP_RP. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
06/2007 Overview of alarms Cycle alarms 61286 Channel %1 block %2: machining not possible, check tool angle. Parameters: %1 = Channel number %2 = Block number, label Definitions: Machining not possible with the specified tool. Alarm triggered by following cycles: F_UCUT_T. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Use a suitable tool. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Program Continuation: 61321 Clear alarm with the RESET key. Restart part program Channel %1 Block %2: Check WO memory number Parameters: %1 = Channel number %2 = Block number, label Definitions: WO with the number specified in _KNUM not existing. Alarm is triggered: CYCLE974, CYCLE977, CYCLE978, CYCLE979, CYCLE994, CYCLE998. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
06/2007 Overview of alarms Cycle alarms 61357 Channel %1 Block %2: No resources free Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE106. Not enough NC memory space available. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Delete the files. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61505 Channel %1 block %2: retraction path < 1mm Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: CYCLE420 Remedy: Increase retraction path Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61512 Channel %1 block %2: Incorrect longitudinal position Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: setup function Remedy: Program Continuation: 61513 Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61520 Channel %1 block %2: Additional offsets not set Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycles: CYCLE413, CYCLE420, CYCLE433 Remedy: Set MD18094 MM_NUM_CC_TDA_PARAM=10 Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms Definitions: The alarm can be triggered by the following grinding cycle: CYCLE414 Remedy: Change grinding wheel radius or workpiece radius Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Definitions: The alarm can be triggered by the following grinding cycles: CYCLE432, CYCLE434, CYCLE435, CYCLE436, CYCLE438, CYCLE439, CYCLE444, CYCLE447 Remedy: Select a valid grinding wheel type in tool management Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61548 Channel %1 block %2: Dresser %4, wear limit length 3 reached Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: CYCLE438 Remedy: New dresser required, or check limit values of dresser Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Remedy: Check values in grinding wheel data Program Continuation: Clear alarm with the RESET key. Restart part program 61601 Channel %1 block %2: Finished part diameter too small Parameters: Definitions: Source (cycle): CYCLE94 Remedy: A finished part diameter of <3mm has been programmed. Increase value. Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61603 Channel %1 block %2: Recess type incorrectly defined Parameters: Definitions: Source (cycle): CYCLE93 CYCLE374T Remedy: ( Radii/chamfers at the groove base do not match the groove width (Face groove on a contour element running parallel to the longitudinal axis is not possible. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Remedy: A cutting edge position 1..4, matching the undercut form, must be programmed. Program Continuation: Clear alarm with the RESET key. Restart part program 61609 Channel %1 block %2: Shape incorrectly defined Parameters: Definitions: Source (cycle): CYCLE94 Remedy: Check parameters for undercut form. Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms 61711 Parameters: Channel %1 block %2: Name of stock removal program missing %1 = Channel number %2 = Block number, label Definitions: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Program Continuation: 61800 Clear alarm with the RESET key. Restart part program Channel %1 block %2: Ext. CNC system missing Parameters: Definitions: Source (cycle): CYCLE328, CYCLE370T to CYCLE374T, CYCLE376T, CYCLE383T to CYCLE385T, CYCLE381M, CYCLE383M, CYCLE384M, CYCLE387M Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
06/2007 Overview of alarms Cycle alarms 61804 Channel %1 block %2: Progr. position exceeds reference point Parameters: Definitions: Source (cycle): CYCLE328 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: The programmed intermediate position or actual position is behind the reference point. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Total depth “Z” or individual drilling depth “Q” missing in G8x block (first call) Program Continuation: Clear alarm with the RESET key. Restart part program 61809 Channel %1 Block %2: Drill position not permissible Parameters: Definitions: Source (cycle): ISO encasing cycles Reaction: Interpreter stop NC Start disable in this channel.
06/2007 Overview of alarms Cycle alarms 61813 Channel %1 Block %2: GUD value wrongly defined Definitions: Source (cycle): CYCLE376T Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: An impermissible numerical value has been entered in the cycle setting data. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2007 Cycle alarms 61818 Channel %1 Block %2: Axis range limits are equal Parameters: %1 = Channel number %2 = Block number, label Definitions: -- Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key.
06/2007 Overview of alarms Cycle alarms Program Continuation: Clear alarm with the Delete key or NC START. 62104 Parameters: Channel %1 Block %2: Drilling cycle incorrectly defined %1 = Channel number %2 = Block number, label Definitions: Reaction: Alarm display. Remedy: Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 Cycle alarms Program Continuation: Clear alarm with the Delete key or NC START. 62184 Channel %1 block %2 : replace inclinable head: %4 Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE800. Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
06/2007 Overview of alarms Cycle alarms Definitions: The alarm is triggered by the following cycles: CYCLE105 Max. number of characters per line _PROTFORM[1] has been adjusted. Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62312 Parameters: Channel %1 block %2: probe is not perpendicular to plane! %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display.
Overview of alarms 06/2007 Cycle alarms 62901 Parameters: Channel %1 block %2: Source file not available %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62902 Parameters: Channel %1 block %2: Not yet implemented %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display.
06/2007 Overview of alarms Cycle alarms Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62908 Parameters: Channel %1 block %2: Selfcutting contour %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 Cycle alarms Program Continuation: Clear alarm with the Delete key or NC START. 62914 Parameters: Channel %1 block %2: Double contour pocket call %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
06/2007 Overview of alarms Cycle alarms Program Continuation: Clear alarm with the Delete key or NC START. 62920 Parameters: Channel %1 block %2: Pocket surface not specified %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 Cycle alarms 62926 Parameters: Channel %1 block %2: Wrong radius specified %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62927 Parameters: Channel %1 block %2: Error in fillet %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display.
06/2007 Overview of alarms Cycle alarms Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62933 Parameters: Channel %1 block %2: DEMO mode %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 Profibus alarms 2.3 380001 Profibus alarms Profibus-DP: startup error, reason %1 parameter %2 %3 %4. Parameters: %1 = cause of error %2 = parameter 1 %3 = parameter 2 %4 = parameter 3 Definitions: An error occurred during startup of the DP master. Reaction: Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display.
06/2007 Overview of alarms Profibus alarms POSCTRL_CYCLE_DELA especially: POSCTRL_CYCLE_DELAY must be larger for type 1. POSCTRL_CYCLE_DELAY must be smaller for type 2. If alarm-free operation cannot be achieved with any POSCTRL_CYCLE_DELAY setting, SYSCLOCK_CYCLE_TIME must be increased. If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system manufacturer. Program Continuation: 380020 Clear alarm with the Delete key or NC START.
Overview of alarms 06/2007 Profibus alarms Interface signals are set. Alarm display. Remedy: NCK restart. If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system manufacturer. Program Continuation: Switch control OFF - ON.
06/2007 Overview of alarms Profibus alarms If no inconsistencies can be found in the parameters, compare the machine data with the configuration in SDB. In particular, check that the lengths configured for the individual slots do not result in area overlaps. When you find the cause of the error, change the machine data and/or SDB. Program Continuation: 380060 Switch control OFF - ON.
Overview of alarms 06/2007 Profibus alarms Definitions: An incorrect logical base address was set for a digital or analog output, the area resides in the access range of the PLC (process output copy, base addresses < 128). Reaction: Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check your hardware configuration for modules that are not connected or are defective and replace them.
06/2007 Overview of alarms Profibus alarms The new settings will be activated only at the next ramp-up of PROFIBUS. Reaction: Interface signals are set. Alarm display. Remedy: In order to operate the bus with the new configuration, an additional restart will be required. Program Continuation: Switch control OFF - ON.
Overview of alarms 06/2007 PLC alarms 2.4 400000 PLC alarms PLC STOP [Type] Definitions: PLC not in cyclic mode. Travel with the machine is not possible. [Type]: 1 Ready(User program has not been started) 2 Break (User program has been interrupted) 3 Error (Other PLC alarm with PLC Stop active) Reaction: Alarm display. Remedy: Rectify other PLC alarm; Switch on menu in PLC stop position or test user program. Program Continuation: Alarm display showing cause of alarm disappears.
06/2007 Overview of alarms PLC alarms 400008 Programming tool - version is not compatible [Version] Definitions: This version is not compatible with the product stage of the control system. Reaction: PLC Stop Remedy: Translate the user program using a suitable programming tool version and load in the control. Program Continuation: Switch control OFF - ON. 400009 Computing time overrun at PLC level: [String] network [No.] Definitions: [String] : module type [No.
Overview of alarms 06/2007 SINAMICS-Parameters 400015 PROFIBUS DP: I/O defect: log adr. [x] bus adr./slot: [y/z] Definitions: The PLC-AWP is using peripheral addresses which are not available.
List of action numbers 3 The following list describes the actions stated in the alarm texts under "Action %.." according to their numbers. No. 1, INIT Explanation Run Init phase (tasks are initialized after power on). Cause - Remedy - No. 2, RESET Explanation Perform reset (VDI signal: Reset, mode group reset or after power on). Cause - Remedy - No. 3, RESET_INITBLOCK Explanation Activate Reset Init blocks (VDI signal: Reset). Cause - Remedy - No.
List of action numbers 06/2007 No. 5, MODESWITCHTOAPROGMODE Explanation Change the mode to the MDI or AUTOMATIC program operating mode (VDI signal: BAG signal) Cause: 1. The channel is active (program running, block search, loading machine data). 2. The other program operating mode has already been started. 3. A channel has exited the mode group due to an interrupt. 4. Overstore or digitizing has been selected.
06/2007 List of action numbers No. 8, OVERSTOREON Explanation Activate overstore (PI command). Cause - Remedy - No. 9, OVERSTOREOFF Explanation Activate overstore (PI command). Cause - Remedy - No. 10, INTERRUPT Explanation Cause Perform user interrupt "ASUB" (VDI signal: Digital-analog interface, ASUB interface). 1. The channel is active due to block search or loading machine data 2.
List of action numbers 06/2007 No. 12, INTERRUPTBLSYNC Explanation Perform a user interrupt at the end of the block (VDI signal: ASUB interface, digital-analog interface). Cause See No. 10 Remedy - No. 13, FASTLIFTOFF Explanation Perform a rapid retraction (VDI signal: Digital-analog interface and ASUB interface, for further actions see 10, 11, 12, 85, 86) Cause - Remedy - No. 14, TM_MOVETOOL Explanation Move tool - only with tool management (PI command). Cause - Remedy - No.
06/2007 List of action numbers No. 17, PROGCANCELSUB Explanation Abort subroutine processing (VDI signal: Program level abort). Cause 1. Nesting depth too great 2. The active block, after which deceleration takes place, cannot be reorganized (occurs when deceleration takes place over several blocks). Remedy Abort program No. 18, SINGLEBLOCKSTOP Explanation Activate single block (VDI signal: Activate single block) Cause - Remedy - No.
List of action numbers 06/2007 No. 23, SINGLEBLOCK_PATH Explanation Activate traversing single block (OPI variable and VDI signal: Activate single block) Cause - Remedy - No. 24, STARTPROG Explanation Start program processing (VDI signal: NC Start). Cause 1. Program status active 2. An alarm reaction is pending which prevents a start or forces braking. 3. Reference point approach has not been performed yet. Remedy − Execute condition for clearing alarm − Reference point approach No.
06/2007 List of action numbers No. 27, RESUMEJOGREFDIGIT Explanation Start continuation of the selected process (JOG, reference point or digitizing) (VDI signal: NC Start). Cause 1. Jog motion active 2. An alarm reaction is pending which prevents a start or forces braking. Remedy Execute condition for clearing alarm No. 28, STARTDIGITIZE Explanation Start processing in the digitizing submode (VDI signal: NC Start). Cause 1. Jog motion active 2.
List of action numbers 06/2007 No. 33, STARTSIG Explanation Start selected processing (VDI signal: NC Start). Cause 1. Process change active (operating mode change, activate/deactivate digitizing/overstore) 2. An alarm reaction is pending which prevents a start or forces braking. 3. A process is running (NC program, block search, loading machine data) Remedy Execute condition for clearing alarm No. 34, STOPSIG Explanation Stop the active processing (VDI signal: NC Stop) Cause - Remedy - No.
06/2007 List of action numbers No. 39, OVERSTORE_BUFFER_END_REACHED Explanation Stop because end of overstore buffer "_N_OSTOREXX_SYF" has been reached. Cause - Remedy - No. 40, PREP_STOP Explanation Start preprocessing (NC block: Stopre) Cause - Remedy - Nro. 41, PROG_STOP Explanation Stop processing at block end (NC block: M00/M01). Cause - Remedy - No. 42, STOPPROGABLOCKEND Explanation Stop processing at block end (alarm, VDI signal: NC Stop at block limit). Cause - Remedy - No.
List of action numbers 06/2007 No. 45, PROGSELECTEXT Explanation Activate the program which is still external (PI command) Cause - Remedy - No. 46, CHANNEL_PROGSELECT Explanation Program selection from another channel (channel communication, NC block: INIT). Cause - Remedy - No. 47, ASUPDEFINITION Explanation Save definition of an ASUB, which can be activated (PI command) Cause - Remedy - No.
06/2007 List of action numbers No. 51, BLOCKSEARCHRUN_START Explanation Start block search.(PI command) Cause - Remedy - No. 52, BLOCKSEARCHRUN_RESUME Explanation Continue block search (PI command) Cause - Remedy - No. 53, DIGITIZEON Explanation Activate digitizing (PI command) Cause - Remedy - No. 54, DIGITIZEOFF Explanation Deactivate digitizing (PI command) Cause - Remedy - No. 55, FUNCTGENON Explanation Switch on function generator (PI command) Cause - Remedy - No.
List of action numbers 06/2007 No. 58, WAITE Explanation Wait for end of program (channel communication, NC block: WAITE). Cause - Remedy - No. 59, INIT_SYNC Explanation Program selection from another channel, synchronously (channel communication, NC block: INIT + SYNC). Cause - Remedy - No. 60, HMICMD Explanation Wait until acknowledgement from HMI (NC block, MMC_CMD) Cause - Remedy - No. 61, PROGMODESLASHON Explanation Activate the skip-block function (VDI signal: Skip block).
06/2007 List of action numbers No. 63, PROGMODEDRYRUNON Explanation Activate test run (VDI signal: Rapid traverse override) Cause 1. Nesting depth too great 2. The active block, after which deceleration takes place, cannot be reorganized (occurs when deceleration takes place over several blocks). − Wait until the preceding ASUB is complete or abort the program. Remedy − Abort program No. 64, PROGMODEDRYRUNOFF Explanation Deactivate test run (VDI signal: Rapid traverse override) Cause 1.
List of action numbers 06/2007 No. 69, PROGESTON Explanation Activate program test (VDI signal: Program test). Cause 1. Tool management is active 2. The NCK channel is in a state other than "ready" − Backing up tool data Remedy − Abort the program or process with the Reset key or − wait for end of program No. 70, PROGESTOFF Explanation Deactivate program test (VDI signal: Program test).
06/2007 List of action numbers No. 74, CONDITIONAL_SBL_DEC_STOPATEND Explanation Conditional stop at block end. (Despite the start, the interpreter or the preprocessing does not manage to put a block in main run) Cause - Remedy - No. 75, INTERPRETERSTOP_ALARM Explanation Stop preprocessing (alarm) Cause - Remedy - No. 76, RETREAT_MOVE_THREAD Explanation Retraction with G33 and Stop Cause - Remedy - No. 77, WAITMC Explanation Conditional wait for program marker (NC block: WAITMC).
List of action numbers 06/2007 No. 80, BLOCK_SELECT Explanation Selection of an NC block (PI command) Cause - Remedy - No. 81, LOCK_FOR_EDIT Explanation Disable the NC program which is currently being processed for editing (PI command) Cause - Remedy - No. 82, START_TEACHINPROG Explanation Start a program in the TEACH IN submode (VDI signal: NC Start). Cause See Nos. 33 and 5 Remedy - No. 83, RESUME_TEACHINPROG Explanation Start a program in the TEACH IN submode (VDI signal: NC Start).
06/2007 List of action numbers No. 86, INTERRUPT_START Explanation Activate an "ASUB" user interrupt. Is only executed if the channel is in the READY status (VDI signal: ASUB interface, digital-analog interface). Cause See No. 10 Remedy - No. 87, INTERRUPT_SIGNAL Explanation Perform an "ASUB" user interrupt (VDI signal: ASUB interface, digital-analog interface; for further actions see 10, 11, 12, 85, 86) Cause - Remedy - No.
List of action numbers 06/2007 No. 92, SLAVEDATA Explanation Save interlock for data. Cause The channel is not in the "stopped" state Remedy - No. 93, SET_USER_DATA Explanation Activate user data, e.g., via MMC; newly modified tool lengths become active immediately in the running program Cause 1. The channel is not in the "stopped" state 2. The channel has been stopped and the current block cannot be reorganized. − Press the Stop/Single-Block/Reset/StopAtEnd (Automatic) key.
06/2007 List of action numbers No. 98, ESR Explanation Extended stop and retract Cause - Remedy - No. 99, BLOCKSEARCHRUN_SIGNAL Explanation Block search (general) is currently being activated (negative acknowledgement may be output for PI service). Cause - Remedy - No. 100, BLOCKSEARCHRUN_INTEGR Explanation Integrated block search, i.e., a block search is restarted on a stopped program. Cause - Remedy - No. 101, EXT_ZERO_POINT Explanation External zero offset is activated via the PLC.
List of action numbers 06/2007 No. 104, SINGLEAX_STOPALARM_MASTER Explanation Stopping of a single axis movement by an alarm Cause The axis is not controlled by the PLC. (exception old reaction with oscillation axis). Remedy - No. 105, SINGLEAX_RESUME_MASTER Explanation Continuation of a single-axis movement (VDI signal). Cause The axis has not been stopped previously. Not for all axis types at present. Remedy - No.
06/2007 List of action numbers No. 110, SINGLEAX_JOG_WHEEL Explanation available soon Cause Remedy - No. 111, SINGLEAX_JOG_PLUS_MASTER Explanation available soon Cause Remedy - No. 112, SINGLEAX_JOG_MINUS_MASTER Explanation available soon Cause Remedy - No. 113, SINGLEAX_JOG_PLUS_INC_MASTER Explanation available soon Cause Remedy - No. 114, SINGLEAX_JOG_MINUS_INC_MASTER Explanation available soon Cause Remedy - No.
List of action numbers 06/2007 No. 116, TOOLCHANGECMDON Explanation Activate tool-management commands (Ch. VDI signal). Cause The NCK channel is in a state other than "ready" Remedy Abort the program or process with the Reset key or wait for end of program. No. 117, TOOLCHANGECMDOFF Explanation Deactivate tool-management commands (Ch. VDI signal). Cause The NCK channel is in a state other than "ready" Remedy Abort the program or process with the Reset key or wait for end of program. No.
06/2007 List of action numbers No. 122, TEST_SYNC_ASYNC Explanation Only for test purposes and only in Assert systems Cause - Remedy - No. 123, START_LOCK Explanation PI _N_STRTLK Set global start disable Cause - Remedy - No. 124, START_UNLOCK Explanation PI _N_STRTUL Reset global start disable Cause - Remedy - No. 125, FASTMODESWITCHTOAHANDMODE Explanation Implicit change of operating mode to Jog at the beginning of a Jog motion in Automatic mode See also $MN_JOG_MODE_MASK Cause 1.
List of action numbers 06/2007 No. 127, SIMULATIONBLOCKSEARCHRUN Explanation Simulation block search should be initiated, i.e., the calculation results are only displayed on the HMI and there is NO traversing even after the block search. Cause 1. The channel is in not in RESET − Press Reset Remedy No. 128 Explanation Refusal to execute program range Cause 1. The channel is in not in RESET 2. The channel is in not in Automatic − Press Reset Remedy − Switch to Automatic No.
06/2007 List of action numbers No.
List of action numbers 3-366 06/2007 " Siemens AG 2007 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2007 Edition
System reactions on alarms 4 Name COMPBLOCKWITHREORG Effect Block preparation has detected an error, which can be rectified by modifying the program. Reorganization is performed after a program modification. − Correction block with reorganization. Name COMPENSATIONBLOCK Effect Block preparation has detected an error, which can be rectified by modifying the program.
System reactions on alarms 06/2007 Name NOREADY | NCKREACTIONVIEW Effect NCK ready off: Active rapid deceleration (i.e. with maximum braking current) of all drives Clearing of servo enable for all NC axes Release of NC ready relay − NC not ready Name NOREADY | BAGREACTIONVIEW Effect Mode group ready off: Active rapid deceleration (i.e. with maximum braking current) of the drives in this mode group Clearing of servo enable for the NC axes concerned.
06/2007 System reactions on alarms Name STOPATENDBYALARM Effect Stop at end of block. − NC Stop on alarm at end of block Name SHOWALARMAUTO Effect The alarm is displayed whenever bit 0 of machine data ENABLE_ALARM_MASK is set. The reaction should be set whenever an alarm should only occur during automatic mode without manual operation by the user. − Alarm reaction in automatic mode Name SHOWWARNING Effect The alarm is displayed whenever bit 1 of machine data ENABLE_ALARM_MASK is set.
System reactions on alarms 06/2007 Cancel criteria for alarms Name ONE_IPO_CLOCK_DELAY_ALARM_REACTION Effect All alarm reactions are delayed by one cycle when an alarm is output. This functionality became necessary as part of ESR development. − All alarm reactions are delayed by one IPO cycle on alarm. 4.1 Cancel criteria for alarms Name CANCELCLEAR Effect The alarm is cleared by pressing the Cancel key in any channel. It is also cleared by the Start part program key.
06/2007 System reactions on alarms Cancel criteria for alarms Name NCKRESETCLEAR Effect The alarm is cleared by an "NCKRESETCLEAR" command or by carrying out a reset in all channels. − Clear alarm in all channels with the RESET key. Restart the part program. Name NOCLEAR Effect The clear information is only required for the internal pseudo alarm number EXBSAL_NOMOREALARMS.
System reactions on alarms 06/2007 Cancel criteria for alarms 4-372 " Siemens AG 2007 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, Edition 06/2007
Appendix A A.
Appendix 06/2007 Abbreviations I/RF Infeed/Regenerative Feedback unit ETC ETC Key: Expansion of the softkey bar in the same menu FDB Product database FIFO First In First Out: Memory, which works without address specification where data are read in the same order, in which they were stored.
06/2007 Appendix Abbreviations MCP Machine control panel NC Numerical Control: Numerical Control NCK Numerical Control Kernel: NC kernel with block preparation, traversing range, etc.
Appendix 06/2007 Abbreviations T Tool TO Tool offset ZOA Zero Offset Active: Memory area A-376 " Siemens AG 2007 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, Edition 06/2007
06/2007 Index I Index Number 10203 10207 10208 10209 10225 10261 10299 10600 10601 10602 10604 10605 10607 10610 10620 10621 10630 10631 10632 10633 10700 10701 10702 10703 10704 10706 10707 10710 10720 10721 10722 10723 10730 10731 10732 10733 10735 10736 10740 10741 10742 10743 10744 10745 10746 10747 .......................... .......................... .......................... .......................... .......................... .......................... .......................... .............
06/2007 Index 10913 10914 10930 10931 10932 10933 10934 10948 10962 12000 12010 12020 12040 12050 12060 12070 12080 12090 12100 12110 12120 12140 12150 12160 12170 12180 12190 12200 12205 12210 12220 12230 12240 12250 12260 12261 12270 12280 12290 12300 12310 12320 12330 12340 12350 12360 12370 12380 12390 12400 12410 12420 12430 I-378 .......................... .......................... .......................... .......................... .......................... .......................... ........
06/2007 14000 14001 14005 14008 14009 14010 14011 14012 14013 14014 14015 14016 14017 14018 14020 14021 14022 14025 14026 14027 14028 14030 14033 14034 14035 14036 14037 14038 14039 14040 14045 14048 14050 14051 14055 14060 14070 14080 14082 14085 14088 14090 14091 14092 14095 14096 14097 14098 14099 14100 14101 14130 14140 ......................... ......................... ......................... ......................... ......................... ......................... ......................... ..
06/2007 Index 14750 14751 14752 14753 14754 14755 14756 14757 14758 14759 14760 14761 14762 14770 14780 14782 14783 14790 14800 14810 14811 14812 14815 14820 14821 14822 14823 14824 14830 14840 14850 14900 14910 14920 15030 15100 15110 15120 15122 15150 15160 15165 15170 15175 15180 15185 15186 15187 15188 15190 15300 15310 15320 I-380 ......................... ......................... ......................... ......................... ......................... ......................... ..............
06/2007 16694 16695 16696 16697 16698 16699 16700 16710 16715 16720 16730 16740 16746 16747 16748 16750 16751 16755 16757 16758 16760 16762 16763 16770 16771 16772 16773 16774 16777 16778 16780 16781 16782 16783 16785 16786 16787 16788 16789 16790 16791 16792 16793 16795 16797 16800 16810 16820 16830 16903 16904 16905 16906 ......................... ......................... ......................... ......................... ......................... ......................... ......................... ..
06/2007 Index 17018 17020 17030 17040 17050 17055 17060 17070 17080 17090 17095 17100 17110 17120 17130 17140 17150 17160 17170 17180 17181 17182 17183 17188 17190 17191 17194 17200 17210 17224 17270 17500 17501 17502 17503 17510 17600 17610 17620 17630 17640 17650 17800 17900 18000 18001 18002 18003 18004 18005 18006 18100 18101 I-382 ......................... ......................... ......................... ......................... ......................... ......................... ..............
06/2007 20093 . . . . . . . . . . . . . . . . . . . . . . . . . 2-227 20094 . . . . . . . . . . . . . . . . . . . . . . . . . 2-228 20095 . . . . . . . . . . . . . . . . . . . . . . . . . 2-228 20096 . . . . . . . . . . . . . . . . . . . . . . . . . 2-228 20097 . . . . . . . . . . . . . . . . . . . . . . . . . 2-229 20100 . . . . . . . . . . . . . . . . . . . . . . . . . 2-229 20101 . . . . . . . . . . . . . . . . . . . . . . . . . 2-229 20102 . . . . . . . . . . . . . . . . . . . . . . . . . 2-229 20103 .
Index 25110 . . . . . . . . . . . . . . . . . . . . . . . . . 2-255 25200 . . . . . . . . . . . . . . . . . . . . . . . . . 2-255 25201 . . . . . . . . . . . . . . . . . . . . . . . . . 2-256 25202 . . . . . . . . . . . . . . . . . . . . . . . . . 2-256 26000 . . . . . . . . . . . . . . . . . . . . . . . . . 2-256 26001 . . . . . . . . . . . . . . . . . . . . . . . . . 2-257 26002 . . . . . . . . . . . . . . . . . . . . . . . . . 2-257 26003 . . . . . . . . . . . . . . . . . . . . . . . . . 2-258 26004 . .
06/2007 4101 4102 4110 4111 4112 4113 4114 4115 4150 4152 4160 4181 4182 4183 4184 4185 4200 4210 4215 4220 4225 4230 4240 4260 4270 4275 4280 4282 4285 4290 4291 4300 4310 4320 4340 4341 4342 4343 4345 4346 4347 4350 4400 4402 4502 4503 4610 4611 4620 4621 4630 4631 4632 ........................... ........................... ........................... ........................... ........................... ........................... ........................... ........................... .............
06/2007 Index 61124 61125 61126 61127 61128 61129 61130 61131 61132 61133 61134 61135 61136 61137 61138 61139 61175 61176 61177 61178 61179 61185 61187 61191 61192 61193 61194 61197 61198 61199 61201 61202 61203 61204 61205 61210 61211 61212 61214 61216 61217 61218 61219 61220 61221 61222 61223 61224 61225 61226 61231 61232 61233 I-386 ......................... ......................... ......................... ......................... ......................... ......................... ..............
06/2007 61287 61300 61304 61305 61321 61337 61346 61348 61357 61369 61501 61502 61503 61504 61505 61506 61507 61508 61509 61510 61511 61512 61513 61514 61515 61517 61518 61519 61520 61521 61522 61523 61524 61525 61526 61527 61529 61530 61531 61532 61533 61540 61541 61542 61543 61544 61545 61546 61547 61548 61549 61555 61556 ......................... ......................... ......................... ......................... ......................... ......................... ......................... ..
06/2007 Index 62300 . . . . . . . . . . . . . . . . . . . . . . . . . 2-324 62304 . . . . . . . . . . . . . . . . . . . . . . . . . 2-324 62308 . . . . . . . . . . . . . . . . . . . . . . . . . 2-324 62309 . . . . . . . . . . . . . . . . . . . . . . . . . 2-324 62311 . . . . . . . . . . . . . . . . . . . . . . . . . 2-324 62312 . . . . . . . . . . . . . . . . . . . . . . . . . 2-325 62500 . . . . . . . . . . . . . . . . . . . . . . . . . 2-325 62501 . . . . . . . . . . . . . . . . . . . . . . . . .
06/2007 8120 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-55 " Siemens AG 2006 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2007 Edition Index 9000 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Index 06/2007 I-390 " Siemens AG 2006 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, Edition 06/2007
06/2007 To Suggestions Siemens AG Corrections A&D MC MS1 For publication/manual P.O. Box 3180 SINUMERIK 802D sl 91050 ERLANGEN, GERMANY Diagnostics Manual Fax: +49 (0) 9131 98 63 315 [documentation] User documentation mailto:docu.motioncontrol@siemens.com http://www.siemens.com/automation/service&support From Diagnostics Manual Name: Order no.:6FC5398-2CP10-1BA0 Address of your Company/Dept.
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