Overview of system error alarms SINUMERIK 802D sl Overview of alarms List of action numbers System reactions on alarms Appendix Diagnostics Manual Index Valid for Control system SINUMERIK 802D sl 06/2009 Software version 1.
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Preface Structure of the documentation The SINUMERIK documentation is available in three versions: • General Documentation • User Documentation • Manufacturer/Service Documentation Information on the following topics is available at http://www.siemens.com/motioncontrol/docu: • Ordering documentation Here you can find an up-to-date overview of publications. • Downloading documentation Links to more information for downloading files from Service & Support.
Preface 06/2009 − To utilize the possibilities for continued operation following the special situation. − To follow references to other documentation containing further details. Standard scope This Diagnostics Manual describes only the functionality of the standard version. Extensions or changes made by the machine tool manufacturer are documented by the machine tool manufacturer. Other functions not described in this documentation might be executable in the control.
06/2009 Preface Note Country-specific telephone numbers for technical support are provided under the following Internet address: http://www.automation.siemens.com/partner Questions about this documentation If you have any queries (suggestions, corrections) in relation to this documentation, please send a fax or email to the following address Fax +49 9131 98 2176 Email mailto:docu.motioncontrol@siemens.com A fax form is available at the end of this document. SINUMERIK Internet address http://www.
Preface 06/2009 Safety information This manual contains information which you should observe to ensure your own personal safety as well as to protect the product and connected equipment. Notices referring to your personal safety are highlighted in the manual by a safety alert symbol; notices referring to property damage only have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Table of Contents I Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -iii 1 2 Overview of System Error Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1.1 Subject matter of this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9 1.2 Structure of alarm description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10 1.
viii © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl Diagnostics Manual, 06/2009
Overview of System Error Alarms 1.1 1 Subject matter of this manual This manual is intended as a work of reference. It allows the operator at the machine tool: − To correctly assess special situations when operating the machine. − To ascertain the reaction of the system to the special situation. − To utilize the possibilities for continued operation following the special situation. − To follow references to other documentation containing further details.
Overview of System Error Alarms 06/2009 Structure of alarm description 1.2 Structure of alarm description Each alarm consists of an alarm number and alarm text.
06/2009 Overview of System Error Alarms Structure of alarm description 1.
Overview of System Error Alarms 06/2009 System errors Tabelle 1-4 1.
Overview of alarms 2.1 2000 2 NCK alarms PLC sign-of-life monitoring Definitions: The PLC must give a sign of life within a defined period of time (MD10100 $MN_PLC_CYCLIC_TIMEOUT). If this does not occur, the alarm is triggered. The sign of life is a counter reading on the internal NC/PLC interface which the PLC causes to count up with the 10 ms time alarm. The NCK also tests cyclically whether the counter reading has changed. Reaction: NC not ready. Local alarm reaction. Channel not ready.
Overview of alarms 06/2009 NCK alarms 2130 5V/24V encoder or 15V D/A converter undervoltage Definitions: A failure has occurred in the power supply to the encoder (5V/24V) or D/A converter (+/-15V). Reaction: NC not ready. The NC switches to follow-up mode. Mode group not ready, also effective for single axes NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display. NC Stop on alarm.
06/2009 Overview of alarms NCK alarms Remedy: Please inform the authorized personnel/service department. The entries for the indices for the machine axes used in the channels must be contiguous in table MD20070 $MC_AXCONF_MACHAX_USED. Channel axis gaps must be enabled via MD11640$MN_ENABLE_CHAN_AX_GAP. Program Continuation: Switch control OFF - ON.
Overview of alarms 06/2009 NCK alarms 4010 Invalid identifier used in machine data %1[%2] Parameters: %1 = String: MD identifier %2 = Index: MD array index Definitions: When determining a name in the NCK tables (arrays) for: machine axes, Euler angles, direction vectors, normal vectors, interpolation parameters and intermediate point coordinates, one of the following syntax rules for the identifier to be entered has been violated: - The identifier must be an NC address letter (A, B, C, I, J, K, Q, U
06/2009 Overview of alarms NCK alarms - C1S1 - CnSm: Container axis identifiers (container + container location), only for 'Axis container' expansion level! Reaction: NC not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Use the correct identifier. Program Continuation: Switch control OFF - ON.
Overview of alarms 06/2009 NCK alarms Check axis configuration and enter the missing identifier into the MD or, should the axis not exist, specify for this channel axis the machine axis 0 in the channel-specific MD20070 $MC_AXCONF_MACHAX_USED. If this concerns a geometry axis that is not to be used (this applies only for 2-axis machining, e.g. on lathes), then channel axis 0 must be entered additionally in the channel-specific MD20050 $MC_AXCONF_GEOAX_ASSIGN_TAB.
06/2009 Overview of alarms NCK alarms 4050 NC code identifier %1 cannot be reconfigured to %2 Parameters: %1 = String: Old identifier %2 = String: New identifier Definitions: Renaming of an NC code was not possible for one of the following reasons: - The old identifier does not exist - The new identifier lies in another type range. NC codes/keywords can be reconfigured via machine data as long as the type range is not abandoned. Type 1: "real" G codes: G02, G17, G33, G64, ...
Overview of alarms 06/2009 NCK alarms MD10240: $MN_SCALING_SYSTEM_IS_METRIC MD10250: $MN_SCALING_VALUE_INCH MD30300: $MA_IS_ROT_AX If these data are modified, the NCK must be powered up again. Only then will the input of dependent data be performed correctly. Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department.
06/2009 Overview of alarms NCK alarms Definitions: An attempt was made to enter a new value in the specified memory configuration machine data. It was not possible to modify the value, as this would have cleared the contents of the user memory. This was because the memory requested exceeded the available capacity. The third parameter specifies the number of bytes by which the maximum user memory was exceeded. The fourth parameter specifies the type of memory whose limit was exceeded.
Overview of alarms 06/2009 NCK alarms 4112 Servo cycle changed to %1 ms Parameters: %1 = String (new servo cycle time) Definitions: For PROFIBUS/PROFINET only: MD10060 $POSCTRL_SYSCLOCK_TIME_RATIO has been modified because of the modified DP cycle in the SDB (MD10050 $SYSCLOCK_CYCLE_TIME). Reaction: Alarm display. Remedy: MD10060 $MN_POSCTRL_SYSCLOCK_TIME_RATIO RATIO has been modified. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms NCK alarms 4152 Illegal configuration of the 'Block display with absolute values' function Definitions: The "Block display with absolute values" function has been illegally parameterized: - An illegal block length has been set with MD28400 $MC_MM_ABSBLOCK: While ramping up, the machine data will be checked for the following value range: 0, 1, 128 to 512 - An invalid display range has been set with MD28402 $MC_MM_ABSBLOCK_BUFFER_CONF[].
Overview of alarms 06/2009 NCK alarms Definitions: In the specified machine data, a number has been specified for the configuration of an M function which is occupied by the system, and cannot be used for an assignment. (M0 to M5, M17, M30, M40 to M45 and also M98, M99 with applied ISO dialect). The value set by the user has been reset to the default value by the system. Reaction: Mode group not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display.
06/2009 Overview of alarms NCK alarms MD22035 $MC_AUXFU_ASSIGN_SPEC[n] Reaction: Mode group not ready. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Reconfigure the auxiliary function. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms 4220 [Channel %1: ] Spindle %2 declared repeatedly Parameters: %1 = Channel number %2 = Axis name, spindle number Definitions: The spindle number exists more than once in the channel. Reaction: NC not ready. Mode group not ready, also effective for single axes NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department.
06/2009 Overview of alarms NCK alarms Take greater care when optimizing the clock times MD10050 $MN_SYSCLOCK_CYCLE_TIME, MD10060 $MN_POSCTRL_SYSCLOCK_TIME_RATIO and/or MD10070 $MN_IPO_SYSCLOCK_TIME_RATIO. The test should be performed with an NC program that represents the highest possible control load. To be on the safe side, a margin of 15 to 25% should be added to the times determined in this way. Program Continuation: 4260 Switch control OFF - ON.
Overview of alarms 06/2009 NCK alarms Program Continuation: 4300 Switch control OFF - ON. Declaration in MD %1 is not allowed for axis %2. Parameters: %1 = String: MD identifier %2 = Axis name, spindle number Definitions: The axis cannot be operated as competing positioning axes, for example because the axis is the slave axis within a closed gantry group or a gantry group to be closed. Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department.
06/2009 Overview of alarms NCK alarms 4343 [Channel %1: ] Attempt made to change the machine data of an active transformation. Parameters: %1 = Channel number Definitions: An attempt was made to change the machine data of an active transformation and to activate the machine data with RESET or NEWCONFIG. Reaction: Interpreter stop Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Set valid machine data. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms 0x01 buffered memory Reaction: Alarm display. Remedy: If the control includes user data that have not yet been saved, then a data backup must be performed before the next NC power-up. By manually resetting the altered MD to the value it had before the last power-up, reorganization of the memory can be avoided. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.
06/2009 Overview of alarms NCK alarms Remedy: Redefine the NC memory structure! A specific MD for NC user memory allocation cannot be stated to be the cause of the alarm. The MD initiating the alarm therefore has to be determined on the basis of the default values in the machine data by changing the user-specific memory structure step by step. Usually, it is not just one single MD that has been set too large. Therefore it is advisable to reduce the memory area by a certain proportion in several MDs.
Overview of alarms 06/2009 NCK alarms - _N_AXa_EEC - System internal: leadscrew error compensation data, axial - _N_AXa_QEC - System internal: quadrant error compensation data, axial - _N_TOt_TOC - System internal: toolholder data, TOA-specific - _N_TOt_TOA - System internal: tool data, TOA-specific - _N_TOt_TMA - System internal: magazine data, TOA-specific - _N_NC_KIN - System internal: data to describe kinematic chains, NCK-specific - _N_NC_NPA - System internal: data to describe 3D protection zones,
06/2009 Overview of alarms NCK alarms 6035 Instead of %1 KB the system has only %2 KB of free user memory of type '%3' Parameters: %1 = Free memory capacity in KB defined for the control model %2 = Actual maximum capacity of free memory in KB %3 = Type of memory, "D" =non-battery-backed, "S" =battery-backed Definitions: The alarm can only occur after a 'cold start' (=NCK start-up with standard machine data). The alarm is only a notice. There is no interference with any NCK functions.
Overview of alarms 06/2009 NCK alarms Program Continuation: 6412 Clear alarm with the Delete key or NC START. [TO unit %1: ] Tool %2 has reached its monitoring limit with D = %4 Parameters: %1 = TO unit %2 = Tool identifier (name) %3 = -Not used%4 = D number Definitions: Tool monitoring: This message informs that the specified D offset has reached its prewarning limit for a time-, quantitymonitored tool. If possible, the D number is displayed; if not, value 0 is assigned to the 4th parameter.
06/2009 Overview of alarms NCK alarms 6431 [Channel %1: ] Block %2 Function not allowed. Tool management/monitoring is not active. Parameters: %1 = Channel number %2 = Block number, label Definitions: Occurs when a data management function is called which is not available because ToolMan is deactivated. For example, the language commands GETT, SETPIECE, GETSELT, NEWT, DELT. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2009 NCK alarms Program Continuation: 6550 Clear alarm with the Delete key or NC START. Too many subdirectories Definitions: The number of subdirectories in a directory of the NCK has reached the maximum limit. Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department. - Delete or empty subdirectories in the respective directory, or - Increase MD18270 $MN_MM_NUM_SUBDIR_PER_DIR.
06/2009 Overview of alarms NCK alarms 6630 NC card hardware is defective Definitions: The NC card cannot be accessed because the card is defective. Reaction: Alarm display. Remedy: Replace the NC card. Program Continuation: Clear alarm with the Delete key or NC START. 6640 NC card is not inserted Definitions: The NC card cannot be accessed because the card is not plugged in. Reaction: Alarm display. Remedy: Plug in the NC card.
Overview of alarms 06/2009 NCK alarms Definitions: The NC card cannot be accessed because a valid write algorithm is not available for the flash memory. Reaction: Alarm display. Remedy: Use a compatible NC card or enter the new manufacturer code/device code in MD11700 $MN_PERMISSIVE_FLASH_TAB after consultation with SIEMENS. Program Continuation: Clear alarm with the Delete key or NC START. 7500 Block %1 invalid protection level for command %2 (protection level act.: %3 prog.
06/2009 Overview of alarms NCK alarms 8030 [Channel %1: ] Block %2 option 'interpolation of more than %3 axes' not set Parameters: %1 = Channel number %2 = Block number, label %3 = Number of permissible axes Definitions: The option for the number of interpolating axes does not correspond to the number of axes programmed in the interpolation group. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2009 NCK alarms Program Continuation: 8080 Switch control OFF - ON. %1 option(s) is/are activated without setting the license key Parameters: %1 = Number of non-licensed options Definitions: One or more options were activated but no license key was set to prove the purchase of the option(s). Reaction: Alarm display. Remedy: Generate license key through the internet under http://www.siemens.
06/2009 Overview of alarms NCK alarms Alarm display. Remedy: Please inform the authorized personnel/service department. Via the channel-specific MD20700: $MC_REFP_NC_START_LOCK (NC Start without reference point) you can decide whether or not the axis has to be referenced before NC Start. The start of referencing can be enabled channel-specific or axis-specific. Channel-specific reference point approach: The rising edge of the NC/PLC interface signal V3200 0001.
Overview of alarms 06/2009 NCK alarms 10601 [Channel %1: ] Block %2 zero velocity at block end point during thread cutting Parameters: %1 = Channel number %2 = Block number, label Definitions: This alarm occurs only when several blocks with G33 follow in succession. The block end velocity in the specified block is zero, although a further thread cutting block follows.
06/2009 Overview of alarms NCK alarms Use G63 or G331/G332. Program Continuation: 10610 Clear alarm with the RESET key. Restart part program [Channel %1: ] Axis %2 not stopped Parameters: %1 = Channel number %2 = Block number, label Definitions: An axis/spindle has been positioned over several NC blocks using the POSA/SPOSA instruction. The programmed target position had not yet been reached ("exact stop fine" window) when the axis/spindle was reprogrammed. Example: N100 POSA[U]=100 : N125 X... Y..
Overview of alarms 06/2009 NCK alarms %4 = The axis of the software limit switch is only output if different from the traversing axis. Definitions: The specified axis is already positioned at the displayed software end delimiter. Reaction: Alarm display. Remedy: Please inform the authorized personnel/service department. Check machine data MD36110 $MA_POS_LIMIT_PLUS/MD36130 $MA_POS_LIMIT_PLUS2 and MD36100 $MA_POS_LIMIT_MINUS/MD36120 $MA_POS_LIMIT_MINUS2 for the software limit switches.
06/2009 Overview of alarms NCK alarms Remedy: Please inform the authorized personnel/service department. Correct the machine data: MD37100 $MA_GANTRY_AXIS_TYPE 0: No gantry axis 1: Master axis grouping 1 11: Slave axis grouping 1 2: Master axis grouping 2 12: Slave axis grouping 2 3: Master axis grouping 3 13: Slave axis grouping 3 Program Continuation: Switch control OFF - ON. 10651 [Channel %1: ] Gantry configuration error.
Overview of alarms 06/2009 NCK alarms 10653 [Channel %1: ] Axis %2 gantry error threshold exceeded Parameters: %1 = Channel number %2 = Axis Definitions: The gantry following axis has exceeded the error limit (actual value tolerance) specified in MD37120 $MA_GANTRY_POS_TOL_ERROR. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. 1. Check axis (uneven mechanical movement?) 2.
06/2009 Overview of alarms NCK alarms Definitions: Gantry error limit exceeded status (alarm 10653) has been switched off. The error can only be removed by deleting MD37135 $MA_GANTRY_ACT_POS_TOL_ERROR or by deactivating the extended monitoring (MD37150 $MA_GANTRY_FUNCTION_MASK Bit0). Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department. 1. Remove a mechanical misalignment 2.
Overview of alarms 06/2009 NCK alarms Check the axis-specific interface signals: V380x 1000.3 / .2 (2nd software limit switch plus/minus) to see whether the 2nd software limit switch is selected. Check the currently active work offsets via the current frame. Work offsets, overlaid movements ($AA_OFF), DRF and transformation components must also be checked. Program Continuation: 10721 Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms Definitions: The motion planned for the axis violates the currently active working area limit. The alarm is activated during the preparation of approach or rest blocks for REPOS. This alarm is issued instead of alarm10733 if bit11 is not set in MD11411 $MN_ENABLE_ALARM_MASK. Reaction: Local alarm reaction. Interface signals are set. Alarm display. Remedy: Determine the cause of the offset from the initial or target position.
Overview of alarms 06/2009 NCK alarms Program Continuation: 10743 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 WAB programmed several times Parameters: %1 = Channel number %2 = Block number, label Definitions: An attempt has been made to activate a WAB motion before a previously activated WAB motion was terminated. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end.
06/2009 Overview of alarms NCK alarms Program Continuation: 10747 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 retraction direction not defined for WAB Parameters: %1 = Channel number %2 = Block number, label Definitions: In a WAB retraction block with quarter circle or semi-circle (G248 or G348), the end point in the machining plane was not programmed, and either G143 or G140 without tool radius compensation is active.
Overview of alarms 06/2009 NCK alarms %2 = Block number, label Definitions: The "Bottleneck detection" (calculation of intersection for the following compensated traversing blocks) has not been able to calculate a point of intersection for the reviewed number of traversing blocks. It is therefore possible that one of the equidistant paths violates the workpiece contour. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display.
06/2009 Overview of alarms NCK alarms 10754 [Channel %1: ] Block %2 deselection of the tool radius compensation only possible in linear block Parameters: %1 = Channel number %2 = Block number, label Definitions: Deselection of tool radius compensation with G40 can only be performed in blocks where the G function G00 (rapid traverse) or G01 (feed) is active. In the block with G40, at least one axis in the plane G17 to G19 must be written.
Overview of alarms 06/2009 NCK alarms Alarm display. NC Stop on alarm at block end. Remedy: Place deselection of the CRC such that the programmed end point comes to rest outside the compensation circle around the last active compensation point. The following possibilities are available: Deselection in the next block Insert intermediate block Select retract behavior NORM Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms 10761 [Channel %1: ] Block %2 tool radius compensation for ellipse with more than one revolution not possible Parameters: %1 = Channel number %2 = Block number, label Definitions: When machining the inside of an ellipse, in parts of the ellipse the curvature radii are greater than or smaller than the cutter radius compensation.
Overview of alarms 06/2009 NCK alarms 10764 [Channel %1: ] Block %2 discontinuous path with active tool radius compensation Parameters: %1 = Channel number %2 = Block number, label Definitions: This alarm occurs when, with active tool radius compensation, the starting point used for calculating the compensation is not identical to the end point of the preceding block.
06/2009 Overview of alarms NCK alarms Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: - Modify part program. - Modify machine data. - Check whether SBL2 is activated. With SBL2, a block is generated from each part program line which can lead to exceeding the maximum permissible number of empty blocks between two traversing blocks. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Remedy: Use another tool. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 10790 [Channel %1: ] Block %2 plane change during linear programming with angles Parameters: %1 = Channel number %2 = Block number, label Definitions: The active plane was changed between the first and second subblock when programming two straight lines with angle parameters. Reaction: Correction block is reorganized. Local alarm reaction.
06/2009 Overview of alarms NCK alarms Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 10794 [Channel %1: ] Block %2 angle specification missing in 2nd block during linear interpolation with angles Parameters: %1 = Channel number %2 = Block number, label Definitions: The angle is missing from the second block during programming of two straight lines with angle specification.
Overview of alarms 06/2009 NCK alarms Remedy: After selecting transformation or frame, reprogram the geometry axis now operating as positioning axis (e.g. with WAITP) in order to revert the status to "geometry axis. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms - G93: The feedrate is specified as a time-reciprocal value under address F in [rev/min]. - G94 and G97: The feedrate is programmed under address F in [mm/min] or [m/min]. - G95: The feedrate is programmed as revolutional feedrate under address F in [mm/revolution] or under the address FZ in [mm/tooth]. - G96: The feedrate is programmed as cutting rate under address S in [m/min]. It is derived from the current spindle speed.
Overview of alarms 06/2009 NCK alarms 10880 [Channel %1: ] Block %2 too many empty blocks between two traversing blocks when inserting chamfers or radii Parameters: %1 = Channel number %2 = Block number, label Definitions: Between 2 blocks containing contour elements and which are to be joined with a chamfer or a radius (CHF, RND), more blocks without contour information have been programmed than provided for in the MD20200 $MC_CHFRND_MAXNUM_DUMMY_BLOCKS. Reaction: Correction block is reorganized.
06/2009 Overview of alarms NCK alarms Definitions: This alarm is output, if at least one of the relevant blocks when inserting chamfers or radii is so short, that the contour element to be inserted must be reduced against its originally programmed value. The alarm occurs only if bit 4 is set in the MD11411 $MN_ENABLE_ALARM_MASK. Otherwise, the chamfer or radius is adapted without an alarm being output. Reaction: Local alarm reaction. Interface signals are set. Alarm display.
Overview of alarms 06/2009 NCK alarms Program Continuation: 10912 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2 preprocessing and main run might not be synchronized Parameters: %1 = Channel number %2 = Block number, label Definitions: The preset positioning axis run cannot be accurately calculated beforehand.
06/2009 Overview of alarms NCK alarms Definitions: The following types of interpolation are allowed in the contour program for stock removal: G00, G01, G02, G03, CIP, CT Reaction: Local alarm reaction. NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: In the contour subroutine, program only path elements that consist of straight lines and arcs. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms Definitions: During contour segmentation (activated with the keyword CONTPRON), the field for the contour table has been detected as too small. For every permissible contour element (circle or straight line) there must be a row in the contour table. Reaction: Local alarm reaction. NC Start disable in this channel. Interface signals are set. Alarm display.
06/2009 Overview of alarms NCK alarms Program Continuation: 12020 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 illegal address modification Parameters: %1 = Channel number %2 = Block number, label Definitions: Valid address types are 'IC', 'AC', 'DC', 'CIC', 'CAC', 'ACN', 'ACP', 'CACN', 'CACP'. Not each of these address modifications can be used for each address type.
Overview of alarms 06/2009 NCK alarms 12060 [Channel %1: ] Block %2 same G group programmed repeatedly Parameters: %1 = Channel number %2 = Block number, label Definitions: The G functions that can be used in the part program are divided into groups that are syntax defining or non-syntax defining. Only one G function may be programmed from each G group. The functions within a group are mutually preclusive. The alarm refers only to the non-syntax defining G functions.
06/2009 Overview of alarms NCK alarms Definitions: The programmed function has been predefined; no parameters are allowed in its call. The first unexpected parameter is displayed. Example: On calling the predefined subroutine TRAFOF (switching off a transformation) parameters have been transferred (one or more). Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT.
Overview of alarms 06/2009 NCK alarms Program Continuation: 12140 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 functionality %3 not implemented Parameters: %1 = Channel number %2 = Block number, label %3 = Software construct in the source text Definitions: In the full configuration of the control functions are possible that are not yet implemented in the current version. Reaction: Correction block is reorganized. Interface signals are set.
06/2009 Overview of alarms NCK alarms Value range REAL: Program Continuation: 12170 +/-(10**-300 .. 10**+300) Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 name %3 defined several times Parameters: %1 = Channel number %2 = Block number, label %3 = Symbol in block Definitions: The symbol shown in the error message has already been defined in the active part program.
Overview of alarms 06/2009 NCK alarms - the internal memory location is no longer sufficient (e.g. with large arrays) Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Make the following checks: - Check with the text editor whether the name to be allocated in the active program cycle (main program and called subprograms) has already been used.
06/2009 Overview of alarms NCK alarms In the window for the alarm message, the first characters of the hexadecimal constant are always displayed although the surplus bit might not be located until further on. Therefore, the complete hexadecimal constant must always be checked for an incorrect value. Program Continuation: 12260 Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Select DEFINE instruction with another macro name. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms : N50 XYZ (X, Y); REF parameter Z missing or N50 XYZ (X, Z) ; REF parameter Z missing! Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. Assign a variable to all REF parameters (call-by-reference parameters) of the subroutine when calling.
Overview of alarms 06/2009 NCK alarms 12330 [Channel %1: ] Block %2 type of parameter %3 incorrect Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: When calling a procedure (a subroutine) it is found that the type of the actual parameter cannot be converted into the type of the formal parameter. There are two possible cases: - Call-by-reference parameter: Actual parameter and formal parameter must be of precisely the same type, e.g. STRING, STRING.
06/2009 Overview of alarms NCK alarms Definitions: An attempt has been made to transfer actual parameters although axis parameters located before them have not been assigned. For procedure or function calls, assignment of parameters that are no longer required can be omitted, if subsequently no further parameters are to be transferred. Example: N10 FGROUP(X, Y, Z, A, B) ; max.
Overview of alarms 06/2009 NCK alarms Alarm display. Remedy: Please inform the authorized personnel/service department. Reduce the number of variables, reduce the size of arrays, or increase the capacity of the data management system.
06/2009 Overview of alarms NCK alarms Array initialization: Check the array index of the addressed element. The 1st array element is given the index [0,0], the 2nd array element [0,1] etc. The right array index (column index) is incremented first. In the 2nd row, the 4th element is also addressed with the index [1,3] (the indices start at zero). Array definition: Check the size of the array.
Overview of alarms 06/2009 NCK alarms 12440 [Channel %1: ] Block %2 maximum number of formal arguments exceeded Parameters: %1 = Channel number %2 = Block number, label Definitions: In the definition of a procedure (a subroutine) or in an EXTERN instruction, more than 127 formal parameters have been specified. Example: PROC ABC (FORMPARA1, FORMPARA2, ... ... FORMPARA127, FORMPARA128, ...) EXTERN ABC (FORMPARA1, FORMPARA2, ... ... FORMPARA127, FORMPARA128, ...
06/2009 Overview of alarms NCK alarms Macros are loaded during POWER ON/NCK RESET or selectively via PI service _N_F_COPY (activate macro via HMI dialog). If alarm 15180 refers to a macro definition file, then MD18160 $MN_MM_NUM_USER_MACROS is set to a value that is too small. Cycle program definitions (PROC instruction) are reloaded at each POWER ON/NCK RESET.
Overview of alarms 06/2009 NCK alarms Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. A program name must be selected that has not yet been used as identifier. (Theoretically, the parameter declaration of the EXTERN instruction could also be adapted to the existing subroutine in order to avoid the alarm output. However, it would have been defined identically twice).
06/2009 Overview of alarms NCK alarms Example: N ... N 100 $MN_OVR_FACTOR_FEEDRATE [10] = 15, $MN_OVR_FACTOR_FEEDRATE [11] = 20 N ... Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT. The correction pointer positions on the incorrect block. - Divide up the part program block into several blocks.
Overview of alarms 06/2009 NCK alarms 12540 [Channel %1: ] Block %2 Block is too long or too complex Parameters: %1 = Channel number %2 = Block number, label Definitions: The maximum internal block length after translator processing must not exceed 256 characters. After editing, for example, several macros in the block or a multiple nesting, this limit can be exceeded. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2009 Overview of alarms NCK alarms Program Continuation: 12553 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 name %3 option/function is not active Parameters: %1 = Channel number %2 = Block number, label %3 = Source symbol Definitions: The option (if MD10711 $MN_NC_LANGUAGE_CONFIGURATION = 1) or the NC function (if MD10711 $MN_NC_LANGUAGE_CONFIGURATION = 3) related to this language command is not active. But the name of the language command is known.
Overview of alarms 06/2009 NCK alarms 12560 [Channel %1: ] Block %2 programmed value %3 exceeds allowed limits Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: In a value assignment, the permissible value range of the data type has been exceeded. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Press the NC Stop key and select the function "Correction block" with the softkey PROGRAM CORRECT.
06/2009 Overview of alarms NCK alarms 12610 [Channel %1: ] Block %2 accessing single character with call-byreference parameter not possible %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Source string Definitions: An attempt has been made to use a single character access for a call-by-reference parameter. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2009 NCK alarms Definitions: Max. nesting depth control structures (IF-ELSE-ENDIF, LOOP-ENDLOOP etc.) exceeded. At the present time, the max. nesting depth is 8. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Correct part program. If necessary, move parts to a subroutine. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms NCK alarms Definitions: During macro call with G65/G66 no program number was defined. The program number must be programmed with address "P". Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Interface signals are set. Alarm display. Remedy: Enter tool clearance for the double turret head in the SD42162 $SC_EXTERN_DOUBLE_TURRET_DIST. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms Remedy: Read out the part program, modify it with a text editor (e.g., insert blanks or comments before the displayed block), so that after reading it in again the part program has a different structure in the memory. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms Alarm display. Remedy: Ensure that the subroutine (alarm parameter %3) - is available in the parts program memory - has been released and is not being edited - is available in the search path if not being called via an absolute path name. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms Alarm display. Remedy: - Raise the execution right to match the protection level of part program %3 - Assign a lower protection level to part program %3 or release (key switch protection level 0) Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Program Continuation: 14020 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 wrong value or wrong number of parameters on function or procedure call Parameters: %1 = Channel number %2 = Block number, label Definitions: - An illegal parameter value was specified in a function or procedure call. - An illegal number of actual parameters was programmed in a function or procedure call.
06/2009 Overview of alarms NCK alarms 14045 [Channel %1: ] Block %2 error in tangential circle programming Parameters: %1 = Channel number %2 = Block number, label Definitions: The alarm may have the following causes: The tangent direction is not defined for tangent circle, e.g. because no other travel block has been programmed before the current block.
Overview of alarms 06/2009 NCK alarms 14060 [Channel %1: ] Block %2 invalid skip level with differential block skip Parameters: %1 = Channel number %2 = Block number, label Definitions: With "Differential block skip", a skip level greater than 7 has been specified. (In packet 1 specification of a value for the skip level is rejected by the converter as a syntax error, i.e. the only possibility is a "Suppress block" ON/OFF on one level). Reaction: Correction block is reorganized.
06/2009 Overview of alarms NCK alarms Definitions: The start point for repetition of the program part with CALL BLOCK TO has not been found or the same program part repetition has been called recursively. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Check the start and end labels for programming repetition in the user program.
Overview of alarms 06/2009 NCK alarms Index == 6: Program SIRELAY command in synchronized action Index == 7: Program GOTOF/GOTOB/GOTO command with block number or label Index == 8: Load COA application "cutting generator" Program Continuation: 14092 Clear alarm with the RESET key.
06/2009 Overview of alarms NCK alarms - AXIS: Property: Axis addresses, value range: Axis names only - FRAME: Property: Geometric information, value range: As for axis paths Overview of type conversions: - from REAL to: REAL: yes, INT: yes*, BOOL: yes1), CHAR: yes*, STRING: -, AXIS: -, FRAME: - from INT to: REAL: yes, INT: yes, BOOL: yes1), CHAR: if value 0 ...
Overview of alarms 06/2009 NCK alarms 14099 [Channel %1: ] Block %2 result in string concatenation too long Parameters: %1 = Channel number %2 = Block number, label Definitions: The result of string chaining returns a string which is greater than the maximum string length laid down by the system. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Adapt part program.
06/2009 Overview of alarms NCK alarms 14170 [Channel %1: ] Block %2 illegal interpolation type with tool length compensation Parameters: %1 = Channel number %2 = Block number, label Definitions: If tool compensation (G43/G44) is activated in language mode ISO_M, the linear type of interpolation must be active. Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: Modify part program.
Overview of alarms 06/2009 NCK alarms Definitions: If an offset is active in the tool direction, block change is not possible if this would change the assignment of the offset axes to the channel axes (plane change, tool change, cutter <=> turning tool, geometry axis exchange). Reaction: Correction block is reorganized. Local alarm reaction. Interface signals are set. Alarm display. NC Stop on alarm at block end. Remedy: - Modify part program. - Reduce the offset in tool direction to zero.
06/2009 Overview of alarms NCK alarms - New definition of the pole with polar angle and pole radius, referring to the reference point selected with the G function. G110 ... referred to the last programmed point in the plane, G111 ... referred to the zero point of the current workpiece coordinate system (WCS), G112 ... referred to the last pole. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Correct NC part program.
Overview of alarms 06/2009 NCK alarms Remedy: Correct the NC part program. Only the two geometry axes may be programmed that establish the current machining plane. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 14280 [Channel %1: ] Block %2 polar coordinates programmed incorrectly Parameters: %1 = Channel number %2 = Block number, label Definitions: The end point of the displayed block has been programmed both in the polar coordinate system (with AP=...
06/2009 Overview of alarms NCK alarms 10: The DRF movement for this axis cannot be executed as the axis is active as reciprocating axis with handwheel override with this handwheel Reaction: Alarm display. Remedy: Use the handwheel for one purpose at a time only. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.
Overview of alarms 06/2009 NCK alarms Please note: Any axes not enabled might be signaled via alarm 14092 or alarm 1011 instead of alarm 14404. Transformation-dependent error causes can be in: TRAORI: TRANSMIT: - The current machine axis position is unsuitable for selection (e.g. selection in the pole) (-> change position slightly). - Parameterization via machine data has an error. - Special requirement with respect to the machine axis has not been fulfilled (e.g.
06/2009 Overview of alarms NCK alarms Definitions: An assignment change of the geometry axes to channel axes is not permitted with active tangential control. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Change part program and delete active tangential control with TANGDEL. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Program Continuation: 14510 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 PROC instruction missing on subroutine call Parameters: %1 = Channel number %2 = Block number, label Definitions: In subroutine calls with parameter transfer ("call-by-value" or "call-by-reference") the called subroutine must begin with a PROC statement. Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
06/2009 Overview of alarms NCK alarms Alarm display. Remedy: Check the variable types in the EXTERN and the PROC statements for correspondence and correctness. Program Continuation: Clear alarm with the RESET key. Restart part program 14600 [Channel %1: ] Block %2 reload buffer %3 cannot be established Parameters: %1 = Channel number %2 = Block number, label %3 = File name Definitions: The download buffer for "execute from external" could not be created.
Overview of alarms 06/2009 NCK alarms Alarm display. Remedy: - Abort program with reset. - Correct program on HMI or PC. - Restart reloading (possibly with block search and interrupt location). Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms NCK alarms The macro definitions and cycle interfaces are also read in during the power-up procedure. If an error occurs here, this is indicated by value = 4, or value = 5 6: Error creating 2 1/2 D protection zones during power up.
Overview of alarms 06/2009 NCK alarms Alarm display. Remedy: - Use the GET command to get axis %2 in the channel in which the transformation is to be selected. - Select the transformation by means of the part program command. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms NCK alarms Return jump from asynchronous subprogram with M02/M17/M30, whereby the M code is not alone in the block. This is impermissible if the asynchronous subprogram interrupts a block with WAITE, WAITM or WAITMC. Remedy: Program M02/M17/M30 alone in the block or replace via RET. 22010 AUXFU_ASSIGN_TYPE: type of auxiliary function, e.g.
Overview of alarms 06/2009 NCK alarms Remedy: Modify part program, retrofit option. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 14782 [Channel %1: ] Block %2 non-active function used (identification %3) Parameters: %1 = Channel number %2 = Block number, label %3 = Fine ID Definitions: A non-active function is used in the block Brief description of the identification 1 Transformation 2 H number of the tool Reaction: Correction block is reorganized.
06/2009 Overview of alarms NCK alarms Remedy: Program the positioning velocity within the limits given above. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 14811 [Channel %1: ] Block %2 incorrect value range for acceleration of axis/spindle %3 Parameters: %1 = Channel number %2 = Block number, label %3 = Axis, spindle Definitions: A value outside of the permissible input range of the programmed acceleration has been used.
Overview of alarms 06/2009 NCK alarms 14824 [Channel %1: ] Block %2 conflict with GWPS Parameters: %1 = Channel number %2 = Block number, label Definitions: The functions of constant grinding wheel surface speed GWPS and constant cutting speed G96 S... have been activated at the same time for a spindle. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Modify part program.
06/2009 Overview of alarms NCK alarms - TURN>0: alarm display because the circle radius is infinitely great. - TURN=0 and CIP specified between initial and end points. A straight line is generated between the initial and end points (without alarm message). Reaction: Correction block is reorganized. Interface signals are set. Alarm display.
Overview of alarms 06/2009 NCK alarms Reducing the distance between the preprocessing and the main run via appropriate preprocessing stops (STOPRE). 2. Increase the size of the logfile by means of the channel-specific machine data: Modify MD28000 $MC_MM_REORG_LOG_FILE_MEM and Modify MD MD28010 $MC_MM_NUM_REORG_LUD_MODULES Program Continuation: 15150 Alarm display showing cause of alarm disappears. No further operator action necessary.
06/2009 Overview of alarms NCK alarms Remedy: - Modify part program. - If new cycle programs have been loaded on the NCK, you will normally need to increase the values of MD18170 $MN_MM_NUM_MAX_FUNC_NAMES and MD18180 $MN_MM_NUM_MAX_FUNC_PARAM. See also the explanations for alarm 6010. Program Continuation: Clear alarm with the Delete key or NC START. 15180 [Channel %1: ] Block %2: Error on editing program %3 as INI/DEF file.
Overview of alarms 06/2009 NCK alarms 15310 [Channel %1: ] Block %2 file requested during block search is not available Parameters: %1 = Channel number %2 = Block number, label Definitions: During block search, a target has been specified with a program that has not been loaded. Reaction: Alarm display. Remedy: Correct the specified search target accordingly or reload the file. Program Continuation: Clear alarm with the Delete key or NC START.
06/2009 Overview of alarms NCK alarms 15360 [Channel %1: ] Illegal target of block search (syntax error) Parameters: %1 = Channel number Definitions: The specified search target (block number, label or string) is not allowed in block search. Reaction: Alarm display. Remedy: Correct target of block search. Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 NCK alarms An Init block may contain value assignments only (and global data definitions if they are not defined again in a program that can be executed later) but no motion or synchronous actions. Program Continuation: 15420 Clear alarm with the RESET key.
06/2009 Overview of alarms NCK alarms - Definition of LUDs in incorrect subroutine level - Transferred circle coordinates Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify part program. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms Remedy: Include a probe number within the limits given above in the keyword MEAW=... This must correspond to the hardware connection of the probe. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms The alarm can occur together with a dwell or a spindle function. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. Check the part program to determine whether the programmed spindle number is correct and whether the program is run in the correct channel.
Overview of alarms 06/2009 NCK alarms With transformation: Cartesian coordinate system with X, Y, and Z, e.g. with TRANSMIT. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Activate transformation type with TRAORI (n) or do not program geometry axes that do not participate in the transformation grouping. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms Remedy: Values for chamfers, roundings and modal roundings must be programmed with positive values only. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 16510 [Channel %1: ] Block %2 no facing axis for diameter programming available Parameters: %1 = Channel number %2 = Block number, label Definitions: Diameter programming has been activated although no transverse axis with diameter programming has been applied.
Overview of alarms 06/2009 NCK alarms Definitions: No pitch was programmed in a thread block with G33 (thread with constant pitch) or G331 (rigid tapping). Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: The thread pitch must be programmed for the specified geometry axis under the associated interpolation parameters. X -> I Y -> J Z -> K Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms Program Continuation: 16751 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 spindle/axis %3 SPCOF not executable Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number Definitions: For the programmed function, the spindle must be in the open-loop control mode. In the positioning or axis mode, the position control must not be deselected. Reaction: Correction block is reorganized.
Overview of alarms 06/2009 NCK alarms 16763 [Channel %1: ] Block %2 axis %3 programmed speed is illegal (zero or negative) Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number Definitions: A spindle speed (S value) was programmed with the value zero or with a negative value. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: The programmed spindle speed (S value) must be positive.
06/2009 Overview of alarms NCK alarms 16777 [Channel %1: ] Block %2 coupling: following axis %3 for lead axis %4 not available Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number %4 = Axis name, spindle number Definitions: A coupling has been switched on in which the slave spindle/axis is currently not available. Possible causes: - The spindle/axis is active in the other channel. - The spindle/axis has been accessed by the PLC and has not yet been released.
Overview of alarms 06/2009 NCK alarms N100 C=DC(315) Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. Replace the keyword DC in the displayed NC block by specifying AC (Absolute Coordinate). If the alarm display is the result of an error in the axis definition, the axis can be declared as a rotary axis by means of the axis-specific MD30300 $MA_IS_ROT_AX.
06/2009 Overview of alarms NCK alarms Definitions: A position beyond the range of 0 - 359.999 has been programmed for a modulo axis. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Program position in the range 0 - 359.999. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Program Continuation: 16908 Clear alarm with the Delete key or NC START. [Channel %1: ] Action %2 only possible in reset state or at the block end Parameters: %1 = Channel number %2 = Action number/action name Definitions: This action may only be performed in Reset state or at end of block.
06/2009 Overview of alarms NCK alarms Program Continuation: 16914 Clear alarm with the Delete key or NC START. [Mode group %1: ] [Channel %2: ] Mode change: action %3 not allowed Parameters: %1 = Channel number %2 = Mode group number %3 = Action number/action name Definitions: Incorrect mode change, e.g.: Auto -> MDIREF. Reaction: Alarm display. Remedy: Check operation or selected mode. Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 NCK alarms Definitions: Various actions can cause the current procedure to be interrupted. Depending on the action, asynchronous subroutines are activated. These asynchronous subroutines can be interrupted in the same manner as user programs. Unlimited nesting depth is not possible for asynchronous subroutines due to memory limitations. Example: An interrupt interrupts the current program processing.
06/2009 Overview of alarms NCK alarms Remedy: Reset or wait until interrupt processing is terminated. Program Continuation: Clear alarm with the Delete key or NC START. 16928 [Channel %1: ] Interrupt treatment: action %2 not possible Parameters: %1 = Channel number %2 = Action number/action name Definitions: A program interrupt has been activated in a non REORG capable block.
Overview of alarms 06/2009 NCK alarms Possible actions are: mode change, SlashOn/Off, overstoring. Reaction: Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Initiate a block change and repeat the action. Program Continuation: Clear alarm with the Delete key or NC START.
06/2009 Overview of alarms NCK alarms 16936 [Channel %1: ] Action %2 not possible due to active dry run Parameters: %1 = Channel number %2 = Action number/action name Definitions: This action is not allowed as dry run feedrate is currently active. Example: It is not permissible to activate block search via program test (PI service _N_FINDBL with mode parameter 5) when dry run feedrate is active. Reaction: Alarm display. Remedy: Abort program with the RESET key.
Overview of alarms 06/2009 NCK alarms 16941 [Channel %1: ] Action %2 rejected because no program event has been executed yet Parameters: %1 = Channel number %2 = Action number/action name Definitions: The setting of the MD20108 $MC_PROG_EVENT_MASK forces an asynchronous subprogram to be triggered automatically on RESET or PowerOn. The implicitly triggered asynchronous subprograms are normally called "Event-triggered program call" or "Program event".
06/2009 Overview of alarms NCK alarms Remedy: MD11410 $MN_SUPPRESS_ALARM_MASK, MD22680 $MC_AUTO_IPTR_LOCK and language command IPTRLOCK Program Continuation: Clear alarm with the Delete key or NC START. 16951 [Channel %1: ] Search run in a protected program section. Parameters: %1 = Channel number Definitions: A part programmer can define protected part program sections with the language commands IPTRLOCK and IPTRUNLOCK.
Overview of alarms 06/2009 NCK alarms Remedy: MD11550 $MN_STOP_MODE_MASK and language command DELAYFSTON DELAYFSTOF Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary. 17000 [Channel %1: ] Block %2 maximum number of symbols exceeded Parameters: %1 = Channel number %2 = Block number, label Definitions: The maximum number of symbols defined by machine data MD28020 $MC_MM_NUM_LUD_NAMES_TOTAL has been exceeded.
06/2009 Overview of alarms NCK alarms Alarm display. Remedy: Please inform the authorized personnel/service department. Make arrays smaller or make more memory space available for memory management of subroutine calls, tool offsets and user variables (machine data MM_...). See /FB/, S7 Memory Configuration Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms $MA_... [X]= ... ; but geometry axis X cannot be imaged on a machine axis because of a transformation! Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Deselect transformation before writing into the axial data (keyword: TRAFOOF) or use the machine axis names as axis index. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
06/2009 Overview of alarms NCK alarms Definitions: An attempt was made to write into a machine data with a value smaller than the defined lower limit. Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Please inform the authorized personnel/service department. Determine the input limits of the machine data and assign a value within these limits. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Remedy: Program index [n] of the system variable $A_OUT [n] only between 0 and the value in MD10360 $MN_FASTIO_DIG_NUM_OUTPUTS. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 17120 [Channel %1: ] Block %2 analog input no.
06/2009 Overview of alarms NCK alarms Remedy: Program fewer digital/analog outputs in a block. The specified maximum number applies in each case separately for analog or digital outputs. If necessary, program two NC blocks. Program Continuation: Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Program Continuation: 17181 Clear alarm with NC START or RESET key and continue the program. [Channel %1: ] Block %2 T no.= %3, D no.= %4 not existing Parameters: %1 = Channel number %2 = Block number, label %3 = T number %4 = D number Definitions: A programmed D number was not recognized by the NC. By default, the D number refers to the specified T number. If the flat D number function is active, T= 1 is output. Reaction: Correction block is reorganized.
06/2009 Overview of alarms NCK alarms Remedy: Check tool call in the NC part program: - Correct tool number T.. programmed? - Tool parameters P1 - P25 defined? The dimensions of the tool edge must have been entered previously either through the operator panel or through the V.24 interface. Description of the system variables $P_DP x [n, m] n ... Associated tool number T m ... Tool edge number D x ...
Overview of alarms 06/2009 NCK alarms Definitions: An attempt has been made to delete from the part program the tool data for a tool currently being processed. Tool data for tools involved in the current machining operation may not be deleted. This applies both for the tool preselected with T or that has been changed in place of another, and also for tools for which the constant grinding wheel peripheral speed or tool monitoring is active. Reaction: Correction block is reorganized.
06/2009 Overview of alarms NCK alarms Modify MD10930 $MN_INDEX_AX_POS_TAB_2 [n] (Positions of the 1st indexing axis) The absolute axis positions are entered. (The list length is defined via MD10900 $MN_INDEX_AX_LENGTH_POS_TAB_1). Program Continuation: 17600 Clear alarm with NC START or RESET key and continue the program.
Overview of alarms 06/2009 NCK alarms Definitions: In the displayed block, an axis is programmed for reference point approach (G74) that is involved in the active transformation. Reference point approach is not performed with this axis! Reaction: Correction block is reorganized. Interface signals are set. Alarm display. Remedy: Remove G74 instruction, or the machine axes involved in transformation, from the part program block or previously deselect the transformation with TRAFOOF.
06/2009 Overview of alarms NCK alarms 17900 [Channel %1: ] Block %2 axis %3 is no machine axis Parameters: %1 = Channel number %2 = Block number, label %3 = Axis name, spindle number Definitions: At this point, the block context calls for a machine axis. This is the case with: - G74 (reference point approach) - G75 (fixed point approach) If a geometry or additional axis identifier is used, then it must also be allowed as machine axis identifier (MD10000 $MN_AXCONF_MACHAX_NAME_TAB).
Overview of alarms 06/2009 NCK alarms Remedy: Please inform the authorized personnel/service department. Modify program or set MD18600 $MN_MM_FRAME_FINE_TRANS to 1. Program Continuation: Clear alarm with NC START or RESET key and continue the program. 18310 [Channel %1: ] Block %2 frame: illegal rotation Parameters: %1 = Channel number %2 = Block number, label Definitions: Rotations are not possible with NCU global frames. Reaction: Interpreter stop NC Start disable in this channel.
06/2009 Overview of alarms NCK alarms 18400 [Channel %1: ] Block %2 language change not possible:%3 Parameters: %1 = Channel number %2 = Block number, label %3 = Cause Definitions: The selection of an external NC language is not possible due to the reason specified. The following reasons are possible (see parameter 3): 1. Invalid machine data settings 2. Active transformation Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2009 NCK alarms Program Continuation: 20002 Clear alarm with the RESET key. Restart part program [Channel %1: ] Axis %2 zero mark not found Parameters: %1 = Channel number %2 = Axis name, spindle number Definitions: The hardware zero mark of the incremental position encoder or the substitute zero mark of the absolute position encoder is not within a defined section.
06/2009 Overview of alarms NCK alarms Determine the distance between 2 odd reference point markers (reference point marker interval). This value (which is 20.00 mm on Heidenhain scales) must be entered in the MD34060 $MA_REFP_MAX_MARKER_DIST. Check the reference point track of the scale including the electronics for the evaluation. Program Continuation: 20005 Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms 20007 [Channel %1: ] Axis %2 reference point approach requires 2 measuring systems Parameters: %1 = Channel number %2 = Axis name, spindle number Definitions: 2 encoders are needed for setting MD34200 $MA_ENC_REFP_MODE = 6! Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Please inform the authorized personnel/service department.
06/2009 Overview of alarms NCK alarms 3. A frame is valid for a rotated coordinate system, and another geometry axis involved in this is already traversing in JOG mode by means of the direction keys. Reaction: Alarm display. Remedy: Stop traversing through the channel or axis interface or stop the other geometry axis. Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 NCK alarms %3 = Axis name, spindle number Definitions: An axis is to travel in JOG with revolutional feed, but the spindle/axis the feed is to be derived from is 0. Reaction: Alarm display. Remedy: Traverse the spindle/axis from which the feed is to be derived. Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.
06/2009 Overview of alarms NCK alarms 1. As a geometry axis: via the channel-specific interface V3200 1000.7 / 0.6 (Traversing keys -/+) 2. As a machine axis: via the axis-specific interface V380x 0004.7 / 4.6 (Traversing keys plus/minus) With the standard machine control panel, it is not possible to operate an axis as a machine axis and as a geometry axis at the same time. Reaction: Alarm display. Remedy: Do not start the geometry axis until the traversing motion as machine axis has been concluded.
Overview of alarms 06/2009 NCK alarms 20073 [Channel %1: ] Axis %2 cannot be repositioned Parameters: %1 = Channel number %2 = Axis number Definitions: The concurrent positioning axis cannot be positioned because it has already been restarted via the VDI interface and is still active. No repositioning motion takes place and the motion initiated by the VDI interface is not affected. Reaction: Alarm display. Remedy: None. Program Continuation: Clear alarm with the Delete key or NC START.
06/2009 Overview of alarms NCK alarms 20091 Axis %1 has not reached fixed stop Parameters: %1 = Axis name, spindle number Definitions: On attempting to traverse against a fixed stop, the programmed end position has been reached or the traversing movement has been aborted. The alarm can be concealed by means of the MD37050 $MA_FIXED_STOP_ALARM_MASK. The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). Reaction: Mode group not ready. Channel not ready.
Overview of alarms 06/2009 NCK alarms - Check the mechanical components, e.g. has the stop broken away? Has the part to be clamped given way? - Position window for zero speed control too small (MD37020 $MA_FIXED_STOP_WINDOW_DEF) (SD43520 $SA_FIXED_STOP_WINDOW). Default is 1 mm in each case. Program Continuation: 20094 Clear alarm with the RESET key in all channels of this mode group. Restart part program.
06/2009 Overview of alarms NCK alarms 4 Reserved 5 Deactivate the transformation and travel the axis/axes separately Program Continuation: 21610 Clear alarm with the RESET key. Restart part program [Channel %1: ] Axis %2 encoder %3 frequency exceeded Parameters: %1 = Channel number %2 = Axis name, spindle number %3 = String (encoder number) Definitions: The maximum permissible frequency of the currently active encoder (axis-specific interface signal V380x 0001.5 / 1.
Overview of alarms 06/2009 NCK alarms Program Continuation: Clear alarm with the Delete key or NC START. 21613 Parameters: Axis %1 measuring system changing %1 = Axis name, spindle number Definitions: The measuring system for this axis is changing. Reaction: Alarm display. Remedy: - Program Continuation: Alarm display showing cause of alarm disappears. No further operator action necessary.
06/2009 Overview of alarms NCK alarms 21618 [Channel %1: ] As from block %2 transformation active: overlaid motion too great Parameters: %1 = Channel number %2 = Block number, label Definitions: The share of overlaid motion on the transformation-related axes is so high that the path movement planned by the preparation no longer sufficiently corresponds to the actual ratio for the interpolation.
Overview of alarms 06/2009 NCK alarms Definitions: Measurement level 2 (MEASA, MEAWA, MEAC). There is an error in the programmed measurement task. Possible causes: - Invalid measurement mode - Invalid probe - Invalid encoder - Invalid number of measurement signal edges - Identical measurement signal edges are only programmable in mode 2 - Invalid FIFO number - Mismatch between the number of FIFOs programmed and the number of probes used in the measurement task.
06/2009 Overview of alarms NCK alarms Remedy: - Check probe - Check start positioning for measuring - Check program Program Continuation: Clear alarm with the RESET key. Restart part program 21740 Output value at analog output no. %1 has been limited Parameters: %1 = No. of output Definitions: The value range of the analog output n is limited by MD10330 $MN_FASTIO_ANA_OUTPUT_WEIGHT[n]. Reaction: Alarm display. Remedy: With $A_OUTA[..
Overview of alarms 06/2009 NCK alarms NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: The gear stage is to be set prior to the corresponding machining step. If it is necessary, however, to change the gear stage within one of the above mentioned functions, this function must be switched off for the time of the gear stage change.
06/2009 Overview of alarms NCK alarms 22022 [Channel %1: ] Block %2 spindle %3 gear stage %4 is expected for axis mode. Parameters: %1 = Channel number %2 = Block number, label %3 = Spindle %4 = Gear stage Definitions: The gear stage required for axis mode has not been installed. A gear stage has been configured in MR35014 $MA_GEAR_STEP_USED_IN_AXISMODE, in which the spindle is to be in axis mode. This gear stage is checked whenever the spindle is switched into axis mode.
Overview of alarms 06/2009 NCK alarms Definitions: When referencing, the spindle turned through a greater distance than given in the axis-specific MD34060 $MA_REFP_MAX_MARKER_DIST, without receiving a reference mark signal. The check is performed for spindle positioning with SPOS or SPOSA when the spindle has not previously run with speed control (S=...). Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm.
06/2009 Overview of alarms NCK alarms Remedy: Correct NC part program. Create the zero mark synchronization by positioning, by rotation (at least 1 revolution) in speed control mode or G74 before switching the alarm generating function on. Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 NCK alarms Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready. Remedy: Please inform the authorized personnel/service department. Check the setup and optimization data of the drive actuator in accordance with the Installation and Start-up Guide and make corrections. Increase the tolerance window in MD35150 $MA_SPIND_DES_VELO_TOL.
06/2009 Overview of alarms NCK alarms 1. 'Position' (without a preceding axis identifier): The maximum feed of the thread axis is reached at the displayed axis position. 2. 'Master spindle': The position control for the spindle has been changed during thread cutting. This can lead to inaccurate thread cutting. 3. 'Thread axis, velocity': The axis to which the lead refers is displayed. This cannot follow the spindle specifications. The maximum possible axis velocity is shown as a parameter.
Overview of alarms 06/2009 NCK alarms 22322 [Channel %1: ] Axis %2 PRESET: illegal value Parameters: %1 = Channel number %2 = Axis name, spindle number Definitions: The entered Preset value is too large (number format overflow). Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Use more realistic (smaller) Preset values. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms NCK alarms The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). For PROFIdrive only: MD36310 $MA_ENC_ZERO_MONITORING >100 returns the existing Reset alarm instead of the Power-on alarm 25000. Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Axes of this channel must be re-referenced. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready.
Overview of alarms 06/2009 NCK alarms 2. Encoder pulses: Is the encoder power supply within the tolerance limits? 3. Evaluation electronics: Replace or reconfigure the drive or encoder module used. Monitoring can be switched off by setting MD36310 $MA_ENC_ZERO_MONITORING [n] to 0 or 100 (n = encoder number: 1, 2). Program Continuation: 25021 Clear alarm with the RESET key in all channels of this mode group. Restart part program.
06/2009 Overview of alarms NCK alarms 2. With closed position control loop (without jamming) - NC/PLC interface signal V380x 0002.1 (Servo enable) is "1" - the axis is pushed away from its position by mechanical forces with a small gain in the position control loop. The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel.
Overview of alarms 06/2009 NCK alarms The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready. Remedy: Please inform the authorized personnel/service department.
06/2009 Overview of alarms NCK alarms Program Continuation: 25105 Clear alarm with the RESET key in all channels of this mode group. Restart part program. Axis %1 measuring systems differ considerably Parameters: %1 = Axis name, spindle number Definitions: The two measuring systems differ considerably, i.e. the cyclically monitored actual value difference between the two measuring systems is greater than the associated tolerance value set in the machine data MD36510 $MA_ENC_DIFF_TOL.
Overview of alarms 06/2009 NCK alarms 25201 Axis %1 drive fault Parameters: %1 = Axis name, spindle number Definitions: For PROFIdrive: The drive signals a serious fault which prevents the drive from being ready.
06/2009 Overview of alarms NCK alarms Definitions: The parameterization of the adaptation characteristic in the quadrant error compensation is not allowed because acceleration value 2 (MD32560 $MA_FRICT_COMP_ACCEL2 is not between acceleration value 1 (MD32550 $MA_FRICT_COMP_ACCEL1) and acceleration value 3 (MD32570 $MA_FRICT_COMP_ACCEL3). The alarm can be reprogrammed in the MD11412 $MN_ALARM_REACTION_CHAN_NOREADY (channel not ready). Reaction: Mode group not ready. The NC switches to follow-up mode.
Overview of alarms 06/2009 NCK alarms NC Stop on alarm. Channel not ready. Remedy: Determine the leadscrew pitch (specify the machine manufacturer or pitch measurement with spindle cover removed) and enter it in the MD31030: $MA_LEADSCREW_PITCH (mostly 10 or 5 mm/rev.). Program Continuation: Switch control OFF - ON.
06/2009 Overview of alarms NCK alarms 26006 Axis %1 encoder %2 encoder type/output type %3 not possible Parameters: %1 = Axis name, spindle number %2 = Encoder number %3 = Encoder type/output type Definitions: Not every encoder type or output type can be used with every control or drive variant.
Overview of alarms 06/2009 NCK alarms 26016 Axis %1 machine data %2 invalid value Parameters: %1 = Axis name, spindle number %2 = String: MD identifier Definitions: Machine data includes a value that is not valid. Reaction: NC not ready. The NC switches to follow-up mode. Mode group not ready, also effective for single axes NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm. Remedy: Repeat entry with correct value and then Reset.
06/2009 Overview of alarms NCK alarms Interface signals are set. Alarm display. NC Stop on alarm. Remedy: If possible, modify the measuring motion such that the axis concerned does not have to travel; do not program this axis in the MEAS block again. However, it is then no longer possible to query a measured value for this axis. Otherwise, exchange the controller module for one that supports measuring. See MD13100 $MN_DRIVE_DIAGNOSIS[8]. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms Axes of this channel must be re-referenced. Interface signals are set. Alarm display. NC Stop on alarm. Channel not ready. Remedy: Please inform the authorized personnel/service department. Rereferencing/resynchronization of the absolute encoder; attach absolute encoder on the load side and configure correctly (e.g. MD 31040 $MA_ENC_IS_DIRECT).
06/2009 Overview of alarms NCK alarms 1. If no position control is active (e.g. in follow-up mode or if spindle is in speed-controlled mode). 2. For position control with the direct encoder. 3. For position control with the indirect encoder (the calculated load position difference must not exceed the value indicated in MD36500 $MA_ENC_CHANGE_TOL). Program Continuation: 26052 Clear alarm with the RESET key.
Overview of alarms 06/2009 NCK alarms Program Continuation: 26100 Clear alarm with the Delete key or NC START. Axis %1 drive %2 sign of life missing Parameters: %1 = Axis name, spindle number %2 = Drive number Definitions: Special case: The output of drive number=0 indicates that a computing timeout occurred on the IPO level (see also alarm 4240) Reaction: NC not ready. The NC switches to follow-up mode. Mode group not ready, also effective for single axes NC Start disable in this channel.
06/2009 Overview of alarms NCK alarms 26105 Drive of axis %1 not found Parameters: %1 = Axis name, spindle number Definitions: For PROFIdrive only: The drive configured for the specified axis could not be found. For example, a PROFIBUS slave was configured on the NC but is not contained in SDB-Type-2000. Reaction: Mode group not ready. The NC switches to follow-up mode. Channel not ready. NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm.
Overview of alarms 06/2009 NCK alarms 29033 Parameters: [Channel %1: ] Axis exchange of axis %2 not possible, PLC axis movement not yet completed %1 = Channel number %2 = Axis Definitions: A PLC axis has not yet reached its end position and cannot be returned to a channel or neutralized. Reaction: NC Start disable in this channel. Interface signals are set. Alarm display. NC Stop on alarm.
2.2 61000 Cycle alarms [Channel %1: ] Block %2: No tool offset active Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: LONGHOLE, SLOT1, SLOT2, POCKET1 through POCKET4, CYCLE71, CYCLE72, CYCLE90, CYCLE93 through CYCLE96. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: D-correction must be programmed prior to cycle call. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms 61004 [Channel %1: ] Block %2: Incorrect configuration of geometry axes Parameters: %1 = Channel number %2 = Block number, label Definitions: The geometry-axes sequence is wrong. CYCLE328 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Alarm display. Remedy: Program tool (T). Program Continuation: Clear alarm with the RESET key. Restart part program 61010 [Channel %1: ] Block %2: Finishing allowance too large Parameters: %1 = Channel number %2 = Block number, label Definitions: The finishing allowance for the base is greater than the total depth. Alarm triggered by following cycle: CYCLE72. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
Overview of alarms 06/2009 Cycle alarms 61014 Parameters: [Channel %1: ] Block %2: Return plane exceeded %1 = Channel number %2 = Block number, label channel number Definitions: Alarm triggered by following cycles: CYCLE72. Remedy: Check parameter RTP. 61015 [Channel %1: ] Block %2: Contour is not defined Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Alarm triggered by following cycles: . Reaction: Interpreter stop NC Start disable in this channel.
06/2009 Overview of alarms Cycle alarms 61020 [Channel %1: ] Block %2: Machining not possible with active TRANSMIT/TRACYL Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Alarm triggered by following cycles: . Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61021 Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms Program Continuation: 61025 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Check tool carrier position Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Alarm triggered by following cycles: . Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61026 Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Interface signals are set. Alarm display. Remedy: Parameter SDIR (or SDR in CYCLE840) must be programmed. Program Continuation: Clear alarm with the RESET key. Restart part program 61103 [Channel %1: ] Block %2: Number of holes is zero Parameters: %1 = Channel number %2 = Block number, label Definitions: No value for the number of holes has been programmed. Alarm triggered by following cycles: HOLES1, HOLES2. Remedy: Check parameter NUM.
Overview of alarms 06/2009 Cycle alarms 61107 [Channel %1: ] Block %2: First drilling depth incorrectly defined Parameters: %1 = Channel number %2 = Block number, label Definitions: First drilling depth is in the opposite direction to the total drilling depth. Alarm triggered by following cycle: CYCLE83. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Modify drilling depth. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Program Continuation: 61112 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Tool radius negative Parameters: %1 = Channel number %2 = Block number, label Definitions: The radius of the active tool is negative. This is illegal. Alarm triggered by following cycles: CYCLE72, CYCLE76, CYCLE77, CYCLE90. Remedy: Change the tool radius. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms Interface signals are set. Alarm display. Remedy: Check parameter _LP1 or _LP2. Program Continuation: Clear alarm with the RESET key. Restart part program 61117 [Channel %1: ] Block %2: Active tool radius <= 0 Parameters: %1 = Channel number %2 = Block number, label Definitions: The radius of the acive tool is negative or zero. Alarm triggered by following cycles: CYCLE71, POCKET3, POCKET4. Reaction: Interpreter stop NC Start disable in this channel.
06/2009 Overview of alarms Cycle alarms 61121 [Channel %1: ] Block %2: Number of teeth per cutting edge is missing Parameters: %1 = Channel number %2 = Block number, label Definitions: No value was entered for the number of teeth per cutting edge. Alarm triggered by following cycles: CYCLE70. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Enter the number of teeth/cutting edges for the active tool into the tool list.
Overview of alarms 06/2009 Cycle alarms Program Continuation: 61126 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Thread length too short Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE840. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program lower spindle speed/raise reference plane.
06/2009 Overview of alarms Cycle alarms Definitions: Alarm triggered by following cycle: CYCLE69. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61131 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: parameter _GEO incorrect, _GEO=%4 Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE69.
Overview of alarms 06/2009 Cycle alarms Program Continuation: 61135 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: incorrect parameter sequence for approaching target position: %4 Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE69. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61136 Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61150 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Tool cannot be aligned --> error code: %4 Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE800.
Overview of alarms 06/2009 Cycle alarms 61157 [Channel %1: ] Block %2: Reference point wrongly programmed Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggered by the following cycle: CYCLE899 Remedy: Check reference point in screen form, input only -X, centred or +X 61158 [Channel %1: ] Block %2: Machining plane wrongly programmed Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggered
06/2009 Overview of alarms Cycle alarms 61176 [Channel %1: ] Block %2: text length _DF programmed too small Parameters: %1 = Channel number %2 = Block number, label Definitions: The text length in the engraving cycle is too short. This means that the text for engraving is longer than the specified text length. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2009 Cycle alarms 61181 [Channel %1: ] Block %2: Insufficient NCK software version (TOOLCARRIER functionality missing) Parameters: %1 = Channel number %2 = Block number, label Definitions: Swivelling is not possible with the current NCK software version. Alarm triggered by following cycles: CYCLE800. Remedy: Upgrade NCK software; functionality TOOLCARRIER available in NCU 6.3xx and higher.
06/2009 Overview of alarms Cycle alarms 61187 [Channel %1: ] Block %2: block search mode not allowed -> select block search with contour calculation Parameters: %1 = Channel number %2 = Block number, label Definitions: The alarm is triggerd by the following cycles: CYCLE800. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Select block search with contour calculation. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms 61192 [Channel %1: ] Block %2: second 5 axis transformation not set up Parameters: %1 = Channel number %2 = Block number, label Definitions: The alarm is triggerd by the following cycles: CYCLE832. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms 61198 Parameters: [Channel %1: ] Block %2: no swiveling in JOG --> several active basic frames(G500) contain rotations %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE800. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms Alarm display. Remedy: Program a technology block. Program Continuation: Clear alarm with the RESET key. Restart part program 61203 [Channel %1: ] Block %2: No position cycle Parameters: %1 = Channel number %2 = Block number, label Definitions: No positioning cycle was programmed in the machining block. Alarm triggered by following cycles: E_MANAGE, F_MANAGE. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
06/2009 Overview of alarms Cycle alarms 61211 [Channel %1: ] Block %2: Absolute reference missing Parameters: %1 = Channel number %2 = Block number, label Definitions: An incremental indication was made, but the absolute reference is unknown.
Overview of alarms 06/2009 Cycle alarms 61216 [Channel %1: ] Block %2: Feed/tooth only possible with cutting tools Parameters: %1 = Channel number %2 = Block number, label Definitions: Feed per tooth is only possible with milling tools. Alarm triggered by following cycles: E_TFS, F_TFS. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: As alternative, set a different feed type. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Select a suitable tool. Program Continuation: Clear alarm with the RESET key. Restart part program 61221 [Channel %1: ] Block %2: No tool active Parameters: %1 = Channel number %2 = Block number, label Definitions: No tool active. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Select a suitable tool.
Overview of alarms 06/2009 Cycle alarms 61225 [Channel %1: ] Block %2: Swivel data record unknown Parameters: %1 = Channel number %2 = Block number, label Definitions: An attempt was made to access a swivel data block which has not been defined. Alarm triggered by following cycles: E_TCARR, F_TCARR. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Select another swivel data block or define a new swivel data block.
06/2009 Overview of alarms Cycle alarms Remedy: Load a manual tool into the swivel head or set the parameter "Tool change" in the start-up screen form "Rotary axes" to "Automatic". Program Continuation: Clear alarm with the RESET key. Restart part program 61233 [Channel %1: ] Block %2: Thread angle wrongly defined Parameters: %1 = Channel number %2 = Block number, label Definitions: The thread angles were specified too large or too small.
Overview of alarms 06/2009 Cycle alarms 61240 [Channel %1: ] Block %2: Wrong feed type Parameters: %1 = Channel number %2 = Block number, label Definitions: The feed type is not possible for this machining. Alarm triggered by following cycles: F_DRM_DR, F_DRM_PE, F_DRM_RE, F_DRM_SI, F_GROOV, F_MIM_TR, F_ROUGH, F_SP_EF, F_UCUT_T Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check feed type.
06/2009 Overview of alarms Cycle alarms 61244 [Channel %1: ] Block %2: Pitch change causing Parameters: %1 = Channel number %2 = Block number, label Definitions: The specified pitch change causes a reversal of the thread direction. Alarm triggered by following cycle: CYCLE99 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check pitch change and thread geometry. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms Remedy: Increase infeed. Program Continuation: Clear alarm with the RESET key. Restart part program 61249 [Channel %1: ] Block %2: Number of edges too small Parameters: %1 = Channel number %2 = Block number, label Definitions: The number of edges is too small. Alarm triggered by following cycle: CYCLE79. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Increase number of edges.
06/2009 Overview of alarms Cycle alarms Alarm triggered by following cycles: E_PO_CIR, E_PO_REC, E_SL_CIR, E_SL_LON, F_PO_CIR, F_PO_REC, F_SL_CIR, F_SL_LON. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Programm a finishing allowance. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms Program Continuation: 61258 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: set parameters for counterspindle chuck in the spindle image Parameters: %1 = Channel number %2 = Block number, label Definitions: The parameters for the counterspindle chuck have not been set in the spindle view. Alarm triggered by following cycle: F_SUB_SP. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set.
06/2009 Overview of alarms Cycle alarms 61262 [Channel %1: ] Block %2: pitch not possible with selected tool Parameters: %1 = Channel number %2 = Block number, label Definitions: The pitch of the tap does not match the programmed pitch. Alarm triggered by following cycles: F_DR_TAP, F_DRM_TA, F_TAP. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Use a tap with the programmed pitch.
Overview of alarms 06/2009 Cycle alarms Alarm triggered by following cycle: CYCLE61 Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Select another direction of machining. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Program Continuation: 61271 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Chamfer width > tool radius Parameters: %1 = Channel number %2 = Block number, label Definitions: Chamfer width larger than tool radius. Alarm triggered by following cycles: E_SP_CHA, F_SP_CHA. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Use a larger tool.
Overview of alarms 06/2009 Cycle alarms Alarm triggered by following cycle: E_SP_RP. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Select another retraction plane or approach a suitable interpolation point. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Program Continuation: 61280 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Mirroring in WO %4 missing Parameters: %1 = Channel number %2 = Block number, label Definitions: If the program starts with a counterspindle movement, a work offset with mirroring will have to be selected. Alarm triggered by following cycle: F_SUB_SP Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2009 Cycle alarms 61284 [Channel %1: ] Block %2: starting point cannot be approached without collision. Pre-position tool manually Parameters: %1 = Channel number %2 = Block number, label Definitions: The starting point cannot be approached without collisions. Alarm triggered by following cycles: F_DRILL, F_DRILLC, F_DRILLD, F_DRM_DR, F_DRM_PE, F_DRM_RE, F_DRM_SI, F_DRM_TA, F_GROOV, F_MIM_TR, F_PARTOF, F_SP_EF, F_TAP, F_TR_CON, F_UCUT_T.
06/2009 Overview of alarms Cycle alarms Definitions: Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Program Continuation: 61301 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Probe not switching Parameters: %1 = Channel number %2 = Block number, label Definitions: The measuring distance was completely traversed but no switching signal was generated at the measuring input.
Overview of alarms 06/2009 Cycle alarms 61306 [Channel %1: ] Block %2: Permissible measuring difference exceeded Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Alarm triggered by following cycles: CYCLE971, CYCLE972, CYCLE974, CYCLE977, CYCLE978, CYCLE979, CYCLE982, CYCLE994.
06/2009 Overview of alarms Cycle alarms and adjust _CVAL[0]/_CVAL[1] accordingly. 61314 [Channel %1: ] Block %2: Check selected tool type Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm is triggered: CYCLE971, CYCLE972, CYCLE982. Remedy: Tool type impermissible for tool measurement/tool probe calibration.
Overview of alarms 06/2009 Cycle alarms Program Continuation: 61322 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Check 4th number of _KNUM Parameters: %1 = Channel number %2 = Block number, label Definitions: The specified position of _KNUM includes invalid values. Also check _MVAR. Alarm is triggered: CYCLE974, CYCLE977, CYCLE978, CYCLE979, CYCLE994, CYCLE998, CYCLE114. Remedy: Check parameter _KNUM, _MVAR.
06/2009 Overview of alarms Cycle alarms Remedy: 61330 Check MD 20080 or MD 30300. [Channel %1: ] Block %2: Coordinate rotation active Parameters: %1 = Channel number %2 = Block number, label Definitions: No measuring possible in the rotated coordinate system. Alarm is triggered: CYCLE972, CYCLE973, CYCLE974, CYCLE994. Remedy: Check the conditions for measuring.
Overview of alarms 06/2009 Cycle alarms Remedy: 61339 Check parameter _SPEED[1], _SPEED[2] in GUD6. [Channel %1: ] Block %2:Correction factor for rapid traverse speed = 0 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Check parameter _SPEED[0] in GUD6.
06/2009 Overview of alarms Cycle alarms 61347 [Channel %1: ] Block %2: Angle 1st edge - 2nd edge equals 0 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE961. Remedy: Parameter _INCA equals 0. 61348 Parameters: [Channel %1: ] Block %2: Angle rel. to reference edge equals 0 %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Interpreter stop NC Start disable in this channel.
Overview of alarms 06/2009 Cycle alarms 61354 [Channel %1: ] Block %2: File for logfile not found Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE106. No name specified for the log file. Remedy: Check parameter _PROTNAME[1].
06/2009 Overview of alarms Cycle alarms Remedy: 61362 Check parameter _PROTVAL[]. [Channel %1: ] Block %2: Cycle118: No. of values too large Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE118. 4th parameter for CYCLE118 is larger than 10. Remedy: Reduce the 4th parameter (PAR4) of CYCLE118. 61363 [Channel %1: ] Block %2: Max. no.
Overview of alarms 06/2009 Cycle alarms Definitions: The alarm is triggerd by the following cycles: CYCLE961. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Define P1 and P2 or P3 and P4 in a way that the intersection of the straights determined by these points is outside the sections formed by P1 and P2 or P3 and P4. Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms 61403 [Channel %1: ] Block %2: Internal cycle error during frame calculation. Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: Alarm can be triggered by following measuring cycles: all measuring cycles. Remedy: Call the SIEMENS hotline 61404 [Channel %1: ] Block %2: Internal cycle error during tool offset.
Overview of alarms 06/2009 Cycle alarms Definitions: The alarm is triggerd by the following cycles: CYCLE997, CYCLE119 Remedy: Set MD 28081>0, $P_CHBFRMASK>0 61413 [Channel %1: ] Block %2: check setpoint of ball diameter, _SETVAL<=0 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE997 Remedy: Check setpoint value of spherical diameter.
06/2009 Overview of alarms Cycle alarms 61421 [Channel %1: ] Block %2: Software release of measuring cycles or NCK inadequate or set up incorrectly --> error code %4 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following measuring cycles: CYCLE996 Remedy: Causes of error: 1. Error code = A 61422 -> _OVR[] - parameter field too small. Check GUD definition. DEF CHAN REAL _OVR[72] (up to MZ06.03.xx.
Overview of alarms 06/2009 Cycle alarms 61427 [Channel %1: ] Block %2: Tool data of the active workpiece probe incorrect or inactive --> Error code: %4 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following measuring cycles: CYCLE996 Remedy: Causes of error: 1. Error code = A 2.
06/2009 Overview of alarms Cycle alarms 61441 [Channel %1: ] Block %2: Position of cutting edge is not in the machining plane. Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following measuring cycle: CYCLE982 Remedy: The position of the cutting edge of the turning tool (cutting tip) is no longer in the machining plane (interpolation plane), this can be caused, for example, by a tool carrier with orientation capability.
Overview of alarms 06/2009 Cycle alarms Remedy: A tool offset value has to be programmed Program Continuation: Clear alarm with the RESET key. Restart part program 61504 [Channel %1: ] Block %2: _KNG incorrect for setup Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: setup function Remedy: Program Continuation: 61505 Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Program Continuation: 61511 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Incorrect shoulder position or tool edge D1/D2 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: setup function Remedy: Program Continuation: 61512 Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms 61519 [Channel %1: ] Block %2: Incorrect type of machining Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycles: CYCLE410, CYCLE411, CYCLE412, CYCLE413, CYCLE415 Remedy: Assign a value between 1 and 3 to parameter B_ART Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms 61526 [Channel %1: ] Block %2: Workpiece radius = 0 Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: CYCLE414 Remedy: Enter workpiece radius > 0 Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms 61540 [Channel %1: ] Block %2: Incorrect D number / dresser D field active Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycles: CYCLE401, CYCLE402, CYCLE403, CYCLE443 Remedy: A tool D number must be programmed that is < _GC_DNUM Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Program Continuation: 61547 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Dresser %4, wear limit length 2 reached Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: CYCLE438 Remedy: New dresser required, or check limit values of dresser Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms Definitions: The alarm can be triggered by the following grinding cycle: CYCLE432 Remedy: Check values in grinding wheel data Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Remedy: Check values in grinding wheel data Program Continuation: Clear alarm with the RESET key. Restart part program 61601 [Channel %1: ] Block %2: Finished part diameter too small Parameters: %1 = Channel number %2 = Block number, label Definitions: The programmed radius of the machined part is too small. Alarm triggered by following cycles: CYCLE94, CYCLE96. Remedy: Check parameter SPD or DIATH. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms Program Continuation: 61607 Clear alarm with the RESET key. Restart part program [Channel %1: ] Block %2: Starting point incorrectly programmed Parameters: %1 = Channel number %2 = Block number, label Definitions: The starting point reached before the cycle call does not lie outside the rectangle described by the contour subroutine. Alarm triggered by following cycle: CYCLE95. Remedy: Check starting point prior to cycle call.
06/2009 Overview of alarms Cycle alarms 61613 Parameters: [Channel %1: ] Block %2: Undercut position incorrectly defined %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE94, CYCLE96. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: Check value in parameter _VARI. Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms 61708 [Channel %1: ] Block %2: internal cycle error with READYPROG at HMI Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE950, CYCLE73, CYCLE74, CYCLE75. Remedy: -- 61709 [Channel %1: ] Block %2: Timeout in contour calculation Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950.
06/2009 Overview of alarms Cycle alarms Remedy: -- 61722 [Channel %1: ] Block %2: System error Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: -- 61723 [Channel %1: ] Block %2: Machining not possible Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: Use a tool with a larger clearance angle.
Overview of alarms 06/2009 Cycle alarms Remedy: -- 61731 [Channel %1: ] Block %2: Internal error: floating point exception Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: -- 61732 [Channel %1: ] Block %2: Internal error: invalid instruction Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950.
06/2009 Overview of alarms Cycle alarms 61740 [Channel %1: ] Block %2: Blank must be closed contour Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950. Remedy: Check whether blank contour is closed, i.e. starting point = end point. 61741 [Channel %1: ] Block %2: Cancel due to insufficient memory space Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE950.
Overview of alarms 06/2009 Cycle alarms 61800 [Channel %1: ] Block %2: Ext. CNC system missing Parameters: %1 = Channel number %2 = Block number, label Definitions: Machine data for external language MD18800: $MN_MM_EXTERN_LANGUAGE or option bit 19800 $ON_EXTERN_LANGUAGE is not set. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key.
06/2009 Overview of alarms Cycle alarms Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key. Restart part program 61805 [Channel %1: ] Block %2: Value programmed absolute and incremental Parameters: %1 = Channel number %2 = Block number, label Definitions: The programmed intermediate position is both absolutely as well as incrementally programmed. Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display.
Overview of alarms 06/2009 Cycle alarms Definitions: -- Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key. Restart part program 61810 [Channel %1: ] Block %2: ISO G code not possible Parameters: %1 = Channel number %2 = Block number, label Definitions: In the call block an impermissible ISO axis name was programmed.
06/2009 Overview of alarms Cycle alarms 61814 [Channel %1: ] Block %2: Polar coordinates not possible with cycle Parameters: %1 = Channel number %2 = Block number, label Definitions: -- Reaction: Interpreter stop NC Start disable in this channel. Interface signals are set. Alarm display. Remedy: -- Program Continuation: Clear alarm with the RESET key.
Overview of alarms 06/2009 Cycle alarms 61900 [Channel %1: ] Block %2: No contour available Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: -- 61901 [Channel %1: ] Block %2: Contour not closed Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75.
06/2009 Overview of alarms Cycle alarms Remedy: -- 61910 [Channel %1: ] Block %2: Helix violates contour Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: -- 61911 [Channel %1: ] Block %2: Several approach points required Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75.
Overview of alarms 06/2009 Cycle alarms Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: -- 61980 [Channel %1: ] Block %2: Error in the island contour Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75.
06/2009 Overview of alarms Cycle alarms 61989 [Channel %1: ] Block %2: D1 is not programmed as active tool cutting edge Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycles: CYCLE73, CYCLE74, CYCLE75. Remedy: -- 62000 [Channel %1: ] Block %2: Insert new tool Parameters: %1 = Channel number %2 = Block number, label Definitions: Please load new tool. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 Cycle alarms 62105 [Channel %1: ] Block %2: Number of columns or lines equals zero Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE801. Remedy: Check parameters _NUM1 and _NUM2. 62106 Parameters: [Channel %1: ] Block %2: incorrect value for monitoring status in tool monitoring %1 = Channel number %2 = Block number, label Definitions: Reaction: Alarm display.
06/2009 Overview of alarms Cycle alarms Remedy: Request to load a swivel head. Program Continuation: Clear alarm with the Delete key or NC START. 62183 [Channel %1: ] Block %2 : unload inclinable head: %4 Parameters: %1 = Channel number %2 = Block number, label Definitions: Alarm triggered by following cycle: CYCLE800. Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 Cycle alarms Alarm triggered by following cycles: ASUP, E_TR_CON, F_TR_CON. Remedy: Start the tool spindle before machining the thread. 62201 [Channel %1: ] Block %2: Z offset does not influence the retraction planes. Parameters: %1 = Channel number %2 = Block number, label Definitions: The retraction planes refer to the workpiece. Therefore, programmable offsets do not influence the retraction planes. Alarm triggered by following cycle: F_SP_RP.
06/2009 Overview of alarms Cycle alarms 62306 [Channel %1: ] Block %2: Permissible measuring difference exceeded Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm is triggerd by the following cycles: CYCLE971, CYCLE972, CYCLE974, CYCLE977, CYCLE978, CYCLE979, CYCLE982, CYCLE994 Remedy: The difference between actual and setpoint value is larger than tolerance parameter _TDIF, tool data are not corrected.
Overview of alarms 06/2009 Cycle alarms 62312 Parameters: [Channel %1: ] Block %2: probe is not perpendicular to plane! %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62313 [Channel %1: ] Block %2: The number of lines per page _PROTFORM[0] is incorrect and is automatically adjusted.
06/2009 Overview of alarms Cycle alarms Program Continuation: Clear alarm with the Delete key or NC START. 62501 [Channel %1: ] Block %2: Speed has been limited Parameters: %1 = Channel number %2 = Block number, label channel number Definitions: The alarm can be triggered by the following grinding cycle: CYCLE446 Remedy: Check speed and program a lower value in the NC program if necessary Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 Cycle alarms Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62904 Parameters: [Channel %1: ] Block %2: Inconsistent tree %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
06/2009 Overview of alarms Cycle alarms Program Continuation: Clear alarm with the Delete key or NC START. 62910 Parameters: [Channel %1: ] Block %2: Error while calculating the contour orientation %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 Cycle alarms 62916 Parameters: [Channel %1: ] Block %2: Contour not finished %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62917 Parameters: [Channel %1: ] Block %2: Contour end without specified start %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display.
06/2009 Overview of alarms Cycle alarms Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START. 62923 Parameters: [Channel %1: ] Block %2: Starting point not specified %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
Overview of alarms 06/2009 Cycle alarms Program Continuation: Clear alarm with the Delete key or NC START. 62929 Parameters: [Channel %1: ] Block %2: Overlapping pockets %1 = Channel number %2 = Block number, label channel number Definitions: Reaction: Alarm display. Remedy: -- Program Continuation: Clear alarm with the Delete key or NC START.
2.3 300406 Drive alarms Problem in the non-cyclic communication for basic address %1, additional information %2, %3, %4 Definitions: For PROFIdrive only: A problem occured during the non-cyclic communication with the logical start address. The additional information defines the location of the problem. If the logical start address 0 is output, only the additional information is relevant. Reaction: Alarm display. Warning display. Remedy: Please inform the authorized personnel/service department.
Overview of alarms 06/2009 Drive alarms Alarm display. Remedy: If the error occurred during power-up, i.e. it is probably connected to a drive boot file, delete all boot files and load them back into the control from the back-up copy. Program Continuation: Clear alarm with the RESET key. Restart part program 300412 Parameters: Error when storing a file (%1, %2) %1 = Error code 1 %2 = Error code 2 Definitions: An attempt to save a data block, e.g.
06/2009 Overview of alarms PROFIBUS alarms 2.4 380001 PROFIBUS alarms PROFIBUS/PROFINET: Startup error, reason %1 parameter %2 %3 %4. Parameters: %1 = Cause of the error %2 = Parameter 1 %3 = Parameter 2 %4 = Parameter 3 Definitions: An error occurred during startup of the PROFIBUS/PROFINET master.
Overview of alarms 06/2009 PROFIBUS alarms 1. Change the message frame type 2. Reduce the number of slots 3. Reduce the number of slaves/devices 4. Create a new SDB 5. Software must be replaced If the error has still not been able to be rectified after this procedure, send the error text to the control manufacturer. Program Continuation: 380003 Switch control OFF - ON. PROFIBUS/PROFINET: Operating error, reason %1 parameter %2 %3 %4.
06/2009 Overview of alarms PROFIBUS alarms Type 2: The NCK has not finished writing its data when the cyclic transfer begins again. Counter %2 contains a serial number starting at 1. A maximum of 10 alarms are output in succession. If no conflicts occur in a DP cycle, the counter is reset and new alarms are output again on the next conflict. Reaction: Alarm display.
Overview of alarms 06/2009 PROFIBUS alarms 380040 PROFIBUS/PROFINET: Bus %3, configuration error %1, parameter %2 Parameters: %1 = Cause of the error %2 = Parameter %3 = Number of the affected bus Definitions: The PROFIBUS/PROFINET was not generated in the SDB in accordance with the configuration specifications of the NC in use.
06/2009 Overview of alarms PROFIBUS alarms If no inconsistencies can be found in the parameters, compare these machine data with the configuration in SDB (STEP 7 project). In particular, check that the lengths configured for the individual slots do not result in area overlaps. When you find the cause of the error, change the machine data and/or SDB. Program Continuation: 380051 Switch control OFF - ON.
Overview of alarms 06/2009 PROFIBUS alarms Remedy: Enter correct base addresses in the machine data: - For length=1: Correct machine data MN_HW_ASSIGN_DIG_FASTIN. - For length=2: Correct machine data MN_HW_ASSIGN_ANA_FASTIN. - NCK restart If the error cannot be eliminated by this procedure, please make a note of the error text and contact the control system manufacturer. Program Continuation: Switch control OFF - ON.
06/2009 Overview of alarms PROFIBUS alarms 380076 PROFIBUS/PROFINET: No DO1 message frame: Bus %2 slave/device %1 Parameters: %1 = Slave/device address %2 = Number of the affected bus Definitions: Note for the system startup engineer: A PROFIBUS slave/PROFINET device used as an NCK drive does not have a valid DO1 message frame assignment (see MD13120 $MN_CONTROL_UNIT_LOGIC_ADDRESS with the STEP 7 configuration).
Overview of alarms 06/2009 PLC alarms 2.5 400000 PLC alarms PLC STOP %1 Definitions: PLC not in cyclic mode. Travel with the machine is not possible. %1: 1 Ready(User program has not been started) 2 Break (User program has been interrupted) 3 Error (Other PLC alarm with PLC Stop active) Reaction: Alarm display. Remedy: Rectify other PLC alarm; Switch on menu in PLC stop position or test user program. Program Continuation: Alarm display showing cause of alarm disappears.
06/2009 Overview of alarms PLC alarms Program Continuation: 400008 Switch control OFF - ON. Programming tool - version is not compatible %1 %2 Definitions: %1 :Programming tool version This version is not compatible with the product version of the control system. Reaction: PLC Stop Remedy: Translate the user program using a suitable programming tool version and load in the control. Program Continuation: Switch control OFF - ON.
Overview of alarms 06/2009 SINAMICS alarms %2Bus number/station number Causes of error: Bus peripheral has no voltage Bus address set incorrectly Bus connection faulty Active MD 11240 (SDB configuration) is set incorrectly Reaction: PLC Stop Remedy: Rectify the error using the error cause Program Continuation: Switch control OFF - ON. 2.
List of action numbers 3 The following list describes the actions stated in the alarm texts under "Action %.." according to their numbers. No. 1, INIT Explanation Run Init phase (tasks are initialized after power on). Cause - Remedy - No. 2, RESET Explanation Perform reset (VDI signal: Reset, mode group reset or after power on). Cause - Remedy - No. 3, RESET_INITBLOCK Explanation Activate Reset Init blocks (VDI signal: Reset). Cause - Remedy - No.
List of action numbers 06/2009 No. 5, MODESWITCHTOAPROGMODE Explanation Change the mode to the MDI or AUTOMATIC program operating mode (VDI signal: BAG signal) Cause: 1. The channel is active (program running, block search, loading machine data). 2. The other program operating mode has already been started. 3. A channel has exited the mode group due to an interrupt. 4. Overstore or digitizing has been selected.
06/2009 List of action numbers No. 8, OVERSTOREON Explanation Activate overstore (PI command). Cause - Remedy - No. 9, OVERSTOREOFF Explanation Activate overstore (PI command). Cause - Remedy - No. 10, INTERRUPT Explanation Cause Perform user interrupt "ASUB" (VDI signal: Digital-analog interface, ASUB interface). 1. The channel is active due to block search or loading machine data 2.
List of action numbers 06/2009 No. 12, INTERRUPTBLSYNC Explanation Perform a user interrupt at the end of the block (VDI signal: ASUB interface, digital-analog interface). Cause See No. 10 Remedy - No. 13, FASTLIFTOFF Explanation Perform a rapid retraction (VDI signal: Digital-analog interface and ASUB interface, for further actions see 10, 11, 12, 85, 86) Cause - Remedy - No. 14, TM_MOVETOOL Explanation Move tool - only with tool management (PI command). Cause - Remedy - No.
06/2009 List of action numbers No. 17, PROGCANCELSUB Explanation Abort subroutine processing (VDI signal: Program level abort). Cause 1. Nesting depth too great 2. The active block, after which deceleration takes place, cannot be reorganized (occurs when deceleration takes place over several blocks). Remedy Abort program No. 18, SINGLEBLOCKSTOP Explanation Activate single block (VDI signal: Activate single block) Cause - Remedy - No.
List of action numbers 06/2009 No. 23, SINGLEBLOCK_PATH Explanation Activate traversing single block (OPI variable and VDI signal: Activate single block) Cause - Remedy - No. 24, STARTPROG Explanation Start program processing (VDI signal: NC Start). Cause 1. Program status active 2. An alarm reaction is pending which prevents a start or forces braking. 3. Reference point approach has not been performed yet. Remedy − Execute condition for clearing alarm − Reference point approach No.
06/2009 List of action numbers No. 27, RESUMEJOGREFDIGIT Explanation Start continuation of the selected process (JOG, reference point or digitizing) (VDI signal: NC Start). Cause 1. Jog motion active 2. An alarm reaction is pending which prevents a start or forces braking. Remedy Execute condition for clearing alarm No. 28, STARTDIGITIZE Explanation Start processing in the digitizing submode (VDI signal: NC Start). Cause 1. Jog motion active 2.
List of action numbers 06/2009 No. 33, STARTSIG Explanation Start selected processing (VDI signal: NC Start). Cause 1. Process change active (operating mode change, activate/deactivate digitizing/overstore) 2. An alarm reaction is pending which prevents a start or forces braking. 3. A process is running (NC program, block search, loading machine data) Remedy Execute condition for clearing alarm No. 34, STOPSIG Explanation Stop the active processing (VDI signal: NC Stop) Cause - Remedy - No.
06/2009 List of action numbers No. 39, OVERSTORE_BUFFER_END_REACHED Explanation Stop because end of overstore buffer "_N_OSTOREXX_SYF" has been reached. Cause - Remedy - No. 40, PREP_STOP Explanation Start preprocessing (NC block: Stopre) Cause - Remedy - Nro. 41, PROG_STOP Explanation Stop processing at block end (NC block: M00/M01). Cause - Remedy - No. 42, STOPPROGABLOCKEND Explanation Stop processing at block end (alarm, VDI signal: NC Stop at block limit). Cause - Remedy - No.
List of action numbers 06/2009 No. 45, PROGSELECTEXT Explanation Activate the program which is still external (PI command) Cause - Remedy - No. 46, CHANNEL_PROGSELECT Explanation Program selection from another channel (channel communication, NC block: INIT). Cause - Remedy - No. 47, ASUPDEFINITION Explanation Save definition of an ASUB, which can be activated (PI command) Cause - Remedy - No.
06/2009 List of action numbers No. 51, BLOCKSEARCHRUN_START Explanation Start block search.(PI command) Cause - Remedy - No. 52, BLOCKSEARCHRUN_RESUME Explanation Continue block search (PI command) Cause - Remedy - No. 53, DIGITIZEON Explanation Activate digitizing (PI command) Cause - Remedy - No. 54, DIGITIZEOFF Explanation Deactivate digitizing (PI command) Cause - Remedy - No. 55, FUNCTGENON Explanation Switch on function generator (PI command) Cause - Remedy - No.
List of action numbers 06/2009 No. 58, WAITE Explanation Wait for end of program (channel communication, NC block: WAITE). Cause - Remedy - No. 59, INIT_SYNC Explanation Program selection from another channel, synchronously (channel communication, NC block: INIT + SYNC). Cause - Remedy - No. 60, HMICMD Explanation Wait until acknowledgement from HMI (NC block, MMC_CMD) Cause - Remedy - No. 61, PROGMODESLASHON Explanation Activate the skip-block function (VDI signal: Skip block).
06/2009 List of action numbers No. 63, PROGMODEDRYRUNON Explanation Activate test run (VDI signal: Rapid traverse override) Cause 1. Nesting depth too great 2. The active block, after which deceleration takes place, cannot be reorganized (occurs when deceleration takes place over several blocks). − Wait until the preceding ASUB is complete or abort the program. Remedy − Abort program No. 64, PROGMODEDRYRUNOFF Explanation Deactivate test run (VDI signal: Rapid traverse override) Cause 1.
List of action numbers 06/2009 No. 69, PROGESTON Explanation Activate program test (VDI signal: Program test). Cause 1. Tool management is active 2. The NCK channel is in a state other than "ready" − Backing up tool data Remedy − Abort the program or process with the Reset key or − wait for end of program No. 70, PROGESTOFF Explanation Deactivate program test (VDI signal: Program test).
06/2009 List of action numbers No. 74, CONDITIONAL_SBL_DEC_STOPATEND Explanation Conditional stop at block end. (Despite the start, the interpreter or the preprocessing does not manage to put a block in main run) Cause - Remedy - No. 75, INTERPRETERSTOP_ALARM Explanation Stop preprocessing (alarm) Cause - Remedy - No. 76, RETREAT_MOVE_THREAD Explanation Retraction with G33 and Stop Cause - Remedy - No. 77, WAITMC Explanation Conditional wait for program marker (NC block: WAITMC).
List of action numbers 06/2009 No. 80, BLOCK_SELECT Explanation Selection of an NC block (PI command) Cause - Remedy - No. 81, LOCK_FOR_EDIT Explanation Disable the NC program which is currently being processed for editing (PI command) Cause - Remedy - No. 82, START_TEACHINPROG Explanation Start a program in the TEACH IN submode (VDI signal: NC Start). Cause See Nos. 33 and 5 Remedy - No. 83, RESUME_TEACHINPROG Explanation Start a program in the TEACH IN submode (VDI signal: NC Start).
06/2009 List of action numbers No. 86, INTERRUPT_START Explanation Activate an "ASUB" user interrupt. Is only executed if the channel is in the READY status (VDI signal: ASUB interface, digital-analog interface). Cause See No. 10 Remedy - No. 87, INTERRUPT_SIGNAL Explanation Perform an "ASUB" user interrupt (VDI signal: ASUB interface, digital-analog interface; for further actions see 10, 11, 12, 85, 86) Cause - Remedy - No.
List of action numbers 06/2009 No. 92, SLAVEDATA Explanation Save interlock for data. Cause The channel is not in the "stopped" state Remedy - No. 93, SET_USER_DATA Explanation Activate user data, e.g., via HMI; newly modified tool lengths become active immediately in the running program Cause 1. The channel is not in the "stopped" state 2. The channel has been stopped and the current block cannot be reorganized. − Press the Stop/Single-Block/Reset/StopAtEnd (Automatic) key.
06/2009 List of action numbers No. 98, ESR Explanation Extended stop and retract Cause - Remedy - No. 99, BLOCKSEARCHRUN_SIGNAL Explanation Block search (general) is currently being activated (negative acknowledgement may be output for PI service). Cause - Remedy - No. 100, BLOCKSEARCHRUN_INTEGR Explanation Integrated block search, i.e., a block search is restarted on a stopped program. Cause - Remedy - No. 101, EXT_ZERO_POINT Explanation External zero offset is activated via the PLC.
List of action numbers 06/2009 No. 104, SINGLEAX_STOPALARM_MASTER Explanation Stopping of a single axis movement by an alarm Cause The axis is not controlled by the PLC. (exception old reaction with oscillation axis). Remedy - No. 105, SINGLEAX_RESUME_MASTER Explanation Continuation of a single-axis movement (VDI signal). Cause The axis has not been stopped previously. Not for all axis types at present. Remedy - No.
06/2009 List of action numbers No. 110, SINGLEAX_JOG_WHEEL Explanation available soon Cause Remedy - No. 111, SINGLEAX_JOG_PLUS_MASTER Explanation available soon Cause Remedy - No. 112, SINGLEAX_JOG_MINUS_MASTER Explanation available soon Cause Remedy - No. 113, SINGLEAX_JOG_PLUS_INC_MASTER Explanation available soon Cause Remedy - No. 114, SINGLEAX_JOG_MINUS_INC_MASTER Explanation available soon Cause Remedy - No.
List of action numbers 06/2009 No. 116, TOOLCHANGECMDON Explanation Activate tool-management commands (Ch. VDI signal). Cause The NCK channel is in a state other than "ready" Remedy Abort the program or process with the Reset key or wait for end of program. No. 117, TOOLCHANGECMDOFF Explanation Deactivate tool-management commands (Ch. VDI signal). Cause The NCK channel is in a state other than "ready" Remedy Abort the program or process with the Reset key or wait for end of program. No.
06/2009 List of action numbers No. 122, TEST_SYNC_ASYNC Explanation Only for test purposes and only in Assert systems Cause - Remedy - No. 123, START_LOCK Explanation PI _N_STRTLK Set global start disable Cause - Remedy - No. 124, START_UNLOCK Explanation PI _N_STRTUL Reset global start disable Cause - Remedy - No. 125, FASTMODESWITCHTOAHANDMODE Explanation Implicit change of operating mode to Jog at the beginning of a Jog motion in Automatic mode See also $MN_JOG_MODE_MASK Cause 1.
List of action numbers 06/2009 No. 127, SIMULATIONBLOCKSEARCHRUN Explanation Simulation block search should be initiated, i.e., the calculation results are only displayed on the HMI and there is NO traversing even after the block search. Cause 1. The channel is in not in RESET − Press Reset Remedy No. 128 Explanation Refusal to execute program range Cause 1. The channel is in not in RESET 2. The channel is in not in Automatic − Press Reset Remedy − Switch to Automatic No.
06/2009 List of action numbers No.
List of action numbers 3-316 06/2009 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009
System reactions on alarms 4 Name COMPBLOCKWITHREORG Effect Block preparation has detected an error, which can be rectified by modifying the program. Reorganization is performed after a program modification. − Correction block with reorganization. Name COMPENSATIONBLOCK Effect Block preparation has detected an error, which can be rectified by modifying the program.
System reactions on alarms 06/2009 Name NOREADY | NCKREACTIONVIEW Effect NCK ready off: Active rapid deceleration (i.e. with maximum braking current) of all drives Clearing of servo enable for all NC axes Release of NC ready relay − NC not ready Name NOREADY | BAGREACTIONVIEW Effect Mode group ready off: Active rapid deceleration (i.e. with maximum braking current) of the drives in this mode group Clearing of servo enable for the NC axes concerned.
06/2009 System reactions on alarms Name STOPATENDBYALARM Effect Stop at end of block. − NC Stop on alarm at end of block Name SHOWALARMAUTO Effect The alarm is displayed whenever bit 0 of machine data ENABLE_ALARM_MASK is set. The reaction should be set whenever an alarm should only occur during automatic mode without manual operation by the user. − Alarm reaction in automatic mode Name SHOWWARNING Effect The alarm is displayed whenever bit 1 of machine data ENABLE_ALARM_MASK is set.
System reactions on alarms 06/2009 Cancel criteria for alarms Name ONE_IPO_CLOCK_DELAY_ALARM_REACTION Effect All alarm reactions are delayed by one cycle when an alarm is output. This functionality became necessary as part of ESR development. − All alarm reactions are delayed by one IPO cycle on alarm. 4.1 Cancel criteria for alarms Name CANCELCLEAR Effect The alarm is cleared by pressing the Cancel key in any channel. It is also cleared by the Start part program key.
06/2009 System reactions on alarms Cancel criteria for alarms Name NCKRESETCLEAR Effect The alarm is cleared by an "NCKRESETCLEAR" command or by carrying out a reset in all channels. − Clear alarm in all channels with the RESET key. Restart the part program. Name NOCLEAR Effect The clear information is only required for the internal pseudo alarm number EXBSAL_NOMOREALARMS.
System reactions on alarms 06/2009 Cancel criteria for alarms 4-322 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl,, Diagnostics Manual, 06/2009
Appendix A A.
Appendix 06/2009 Abbreviations I/RF Infeed/Regenerative Feedback unit ETC ETC Key: Expansion of the softkey bar in the same menu FDB Product database FIFO First In First Out: Memory, which works without address specification where data are read in the same order, in which they were stored.
06/2009 Appendix Abbreviations MCP Machine control panel NC Numerical Control: Numerical Control NCK Numerical Control Kernel: NC kernel with block preparation, traversing range, etc.
Appendix 06/2009 Abbreviations T Tool TO Tool offset ZOA Zero Offset Active: Memory area A-326 © Siemens AG 2009 All Rights Reserved SINUMERIK 802D sl, Diagnostics Manual, 06/2009
06/2009 Index I Index Number 10203 10208 10225 10299 10600 10601 10604 10605 10607 10610 10620 10621 10630 10631 10650 10651 10652 10653 10654 10655 10656 10657 10658 10720 10721 10730 10731 10740 10741 10742 10743 10744 10745 10746 10747 10748 10750 10751 10752 10753 10754 10755 10756 10757 10758 10760 .......................... .......................... .......................... .......................... .......................... .......................... .......................... .............
06/2009 Index 12090 12100 12110 12120 12140 12150 12160 12170 12180 12190 12200 12210 12220 12230 12260 12261 12270 12280 12290 12300 12310 12320 12330 12340 12350 12360 12370 12380 12390 12400 12410 12420 12430 12440 12450 12460 12470 12475 12480 12490 12500 12510 12520 12530 12540 12550 12552 12553 12555 12556 12560 12590 12600 I-328 .......................... .......................... .......................... .......................... .......................... .......................... ........
06/2009 14197 14198 14199 14200 14210 14250 14260 14270 14280 14300 14320 14400 14401 14403 14404 14411 14412 14415 14430 14432 14434 14500 14510 14520 14530 14600 14601 14602 14610 14700 14701 14710 14711 14750 14760 14762 14770 14780 14782 14790 14800 14810 14811 14812 14815 14820 14824 14840 14900 14910 14920 15030 15100 ......................... ......................... ......................... ......................... ......................... ......................... ......................... ..
06/2009 Index 16777 16778 16786 16800 16810 16820 16830 16903 16904 16905 16906 16907 16908 16909 16911 16912 16913 16914 16915 16916 16919 16920 16922 16923 16924 16925 16927 16928 16930 16931 16932 16933 16934 16936 16937 16938 16939 16940 16941 16944 16945 16950 16951 16952 16954 16955 17000 17001 17010 17020 17030 17040 17050 I-330 ......................... ......................... ......................... ......................... ......................... ......................... ..............
06/2009 20051 . . . . . . . . . . . . . . . . . . . . . . . . . 2-158 20052 . . . . . . . . . . . . . . . . . . . . . . . . . 2-158 20053 . . . . . . . . . . . . . . . . . . . . . . . . . 2-159 20054 . . . . . . . . . . . . . . . . . . . . . . . . . 2-159 20055 . . . . . . . . . . . . . . . . . . . . . . . . . 2-159 20056 . . . . . . . . . . . . . . . . . . . . . . . . . 2-159 20057 . . . . . . . . . . . . . . . . . . . . . . . . . 2-160 20058 . . . . . . . . . . . . . . . . . . . . . . . . . 2-160 20060 .
Index 26105 . . . . . . . . . . . . . . . . . . . . . . . . . 2-191 26106 . . . . . . . . . . . . . . . . . . . . . . . . . 2-191 2900 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 29033 . . . . . . . . . . . . . . . . . . . . . . . . . 2-192 3000 . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14 300406 . . . . . . . . . . . . . . . . . . . . . . . . 2-279 300410 . . . . . . . . . . . . . . . . . . . . . . . . 2-279 300411 . . . . . . . . . . . . . . . . . . . . . . . . 2-279 300412 .
06/2009 61004 61005 61006 61007 61008 61009 61010 61011 61012 61013 61014 61015 61016 61017 61018 61019 61020 61021 61022 61023 61024 61025 61026 61099 61101 61102 61103 61104 61105 61106 61107 61108 61109 61110 61111 61112 61113 61114 61115 61116 61117 61118 61119 61120 61121 61122 61123 61124 61125 61126 61127 61128 61129 ......................... ......................... ......................... ......................... ......................... ......................... ......................... ..
06/2009 Index 61210 61211 61212 61213 61214 61215 61216 61217 61218 61219 61220 61221 61222 61223 61224 61225 61226 61230 61231 61232 61233 61237 61238 61239 61240 61241 61242 61243 61244 61245 61246 61247 61248 61249 61250 61251 61252 61253 61254 61255 61256 61257 61258 61259 61260 61261 61262 61263 61264 61265 61266 61267 61268 I-334 ......................... ......................... ......................... ......................... ......................... ......................... ..............
06/2009 61334 61336 61337 61338 61339 61340 61341 61342 61343 61344 61345 61346 61347 61348 61349 61350 61351 61352 61353 61354 61355 61356 61357 61358 61359 61360 61361 61362 61363 61364 61365 61366 61367 61368 61369 61370 61371 61372 61373 61401 61402 61403 61404 61405 61406 61407 61408 61409 61410 61411 61412 61413 61414 ......................... ......................... ......................... ......................... ......................... ......................... ......................... ..
06/2009 Index 61541 61542 61543 61544 61545 61546 61547 61548 61549 61555 61556 61557 61558 61559 61560 61561 61562 61563 61564 61565 61601 61602 61603 61604 61605 61606 61607 61608 61609 61610 61611 61612 61613 61701 61702 61703 61704 61705 61706 61707 61708 61709 61710 61711 61712 61720 61721 61722 61723 61724 61725 61726 61727 I-336 ......................... ......................... ......................... ......................... ......................... ......................... ..............
06/2009 61916 61917 61918 61980 61981 61982 61983 61984 61985 61986 61987 61988 61989 62000 62100 62101 62102 62103 62104 62105 62106 62107 62108 62180 62181 62182 62183 62184 62185 62186 62187 62200 62201 62202 62300 62303 62304 62305 62306 62307 62308 62309 62310 62311 62312 62313 62314 62315 62316 62317 62318 62500 62501 ......................... ......................... ......................... ......................... ......................... ......................... ......................... ..
06/2009 Index 6620 6630 6640 6650 6660 6670 6671 6693 6698 7500 I-338 ........................... ........................... ........................... ........................... ........................... ........................... ........................... ........................... ........................... ........................... 2-36 2-37 2-37 2-37 2-37 2-37 2-37 2-37 2-37 2-38 8000 8010 8030 8040 8041 8044 8080 8081 8082 8100 ........................... ...........................
06/2009 To Suggestions Siemens AG Corrections I DT MC MS1 For publication/manual P.O. Box 3180 SINUMERIK 802D sl 91050 ERLANGEN, GERMANY Diagnostics Manual Fax: +49 (0) 9131 98 2176 [documentation] User documentation From Diagnostics Manual Name: Order no.: 6FC5398-2CP10-2BA0 Address of your Company/Dept. 06/2009 Should you come across any printing errors when reading this publi- Address: cation, please notify us on this Zip code: City: Phone: Fax: / / sheet.
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