SINAMICS S120 SINAMICS S120 Drive Technology 1FW6 Built-in torque motors 1FW6 built-in torque motors Configuration Manual · 05/2009 SINAMICS s
Preface SINAMICS S120 Drive Technology 1FW6 Built-in torque motors General safety guidelines 1 Description of the motor 2 Motor components of the built-in motor and options 3 Coupled motors 4 Configuring the motor 5 Motor assembly 6 System integration 7 Interfaces 8 Commissioning 9 Configuration Manual 05/2009 6SN1197-0AE00-0BP3 Operation 10 Maintenance and repairs 11 Storage and transport 12 Environmental compatibility 13 Technical data and characteristics 14 Installation d
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Preface Information on the documentation At http://www.siemens.com/motioncontrol/docu information is available on the following topics: ● Ordering documentation Here you can find an up-to-date overview of publications ● Downloading documentation Links to more information for downloading files from Service & Support. ● Researching documentation online Information on DOConCD and direct access to the publications in DOConWeb.
Preface Technical Support If you have any technical questions, please contact our hotline: Europe / Africa Phone +49 180 5050 222 Fax +49 180 5050 223 0.14 €/min. from German landlines (mobile call charges may differ) Internet http://www.siemens.com/automation/support-request America Telephone +1 423 262 2522 Fax +1 423 262 2200 E-mail mailto:techsupport.sea@siemens.com Telephone +86 1064 757 575 Fax +86 1064 747 474 E-Mail mailto:support.asia.automation@siemens.
Preface EC Declaration of Conformity The EC Declaration of Conformity (to Low-Voltage Directive 2006/95/EC) is available at the following Internet address in the folder "Drive Technology": http://support.automation.siemens.com/WW/llisapi.dll?func=cslib.csinfo&lang=de&siteid=csiu s&objid=19183574 If you do not have access to the Internet, contact your local Siemens office to obtain a copy of the EC Declaration of Conformity.
Table of contents Preface ...................................................................................................................................................... 5 1 2 3 4 General safety guidelines ........................................................................................................................ 13 1.1 Observing and complying with safety guidelines .........................................................................14 1.
Table of contents 4.1.2 5 6 7 8 9 10 10 Janus arrangement ..................................................................................................................... 59 Configuring the motor .............................................................................................................................. 61 5.1 5.1.1 5.1.2 5.1.3 5.1.4 5.1.5 5.1.6 5.1.7 5.1.8 5.1.9 5.1.10 5.1.11 Procedure..........................................................................................
Table of contents 11 12 13 14 15 A Maintenance and repairs ....................................................................................................................... 167 11.1 Safety information for maintenance and repairs ........................................................................167 11.2 Safety guidelines for high-voltage test.......................................................................................169 11.3 Maintenance......................................
General safety guidelines 1 Please observe all the relevant safety instructions to avoid personal and/or material damage. In particular, you must observe the safety instructions and notes regarding the powerful permanent magnets installed in the rotor of the built-in torque motor. The rotor is secured in the stator by means of transportation locks and a spacer film. The original packaging for the built-in torque motor and the transportation locks (incl.
General safety guidelines 1.1 Observing and complying with safety guidelines 4. Operational electrical, magnetic, and electromagnetic fields that can pose a risk to people with a pacemaker and/or implants or metallic objects if they are too close. 5. Release of environmentally hazardous materials and emissions during improper operation and / or improper disposal of components.
General safety guidelines 1.2 Handling direct drives and components 1.2 Handling direct drives and components DANGER There is danger of death, serious bodily injury and/or property damage when untrained personnel is allowed to handle direct drives and/or their components. Only personnel who are familiar with and who observe the safety guidelines are allowed to handle direct drives and their components.
General safety guidelines 1.3 Use for the intended purpose 1.3 Use for the intended purpose DANGER There is a risk of death, serious personal injury and/or serious material damage when direct drives or their components are used for a purpose for which they were not intended. The motors are designed for industrial or commercial machines.
General safety guidelines 1.4 Danger from strong magnetic fields 1.4 Danger from strong magnetic fields Occurrence of magnetic fields Strong magnetic fields occur in the components of the motor that contain permanent magnets. The magnetic field strength of the motors results exclusively from the magnetic fields of the components with permanent magnets in the de-energized state. Electromagnetic fields also occur during operation.
General safety guidelines 1.4 Danger from strong magnetic fields Danger from strong magnetic fields DANGER Strong magnetic fields can pose a risk to personnel and cause damage. With regard to the effect of strong magnetic fields on people, the work guideline BGV B 11 "Electromagnetic Fields" applies in Germany. This specifies all the requirements that must be observed in the workplace. In other countries, the relevant applicable national and local regulations and requirements must be taken into account.
General safety guidelines 1.4 Danger from strong magnetic fields DANGER Strong attractive forces on magnetizable materials lead to a great danger of crushing in the vicinity of components with permanent magnets (distance less than 100 mm). Do not underestimate the strength of the attractive forces! Do not carry any objects made of magnetizable materials (e. g. watches, steel or iron tools) and/or permanent magnets close to the motor or close to a component with permanent magnets.
General safety guidelines 1.5 Electrical shock hazard! 1.5 Electrical shock hazard! DANGER Electrical shock hazard! When an installed torque motor rotates, potentially dangerous voltages are induced at the cable ends of the motor. Insulate terminals and leads in open cable ends or take measures to prevent torque motors that have been installed from rotating. There is also a risk of compression.
General safety guidelines 1.7 Pictograms supplied for 1FW6 1.
Description of the motor 2 1FW6 built-in torque motor 2.1 Properties 2.1.1 Overview 1FW6 torque motors are designed as built-in motors for use in low-speed direct drives with a high torque output. Built-in torque motors are liquid-cooled, permanent-magnet-excited, (high pole number) three-phase synchronous motors with hollow-shaft rotors.
Description of the motor 2.1 Properties and spacer film. For a complete drive unit, an additional bearing and rotary transducer are required. The product range includes 7 frame sizes (or external diameters), each with at least 4 different axis lengths. Each motor is available for at least two different speed ranges. The stator and rotor are equipped with flanges at both ends with centering surfaces and tapped holes, which allow them to be integrated in a machine.
Description of the motor 2.2 Technical features 2.1.
Description of the motor 2.2 Technical features Technical feature Version Cooling method Water cooling: Jacket cooling, size 1FW609, 1FW613, 1FW615 Integrated cooling, size 1FW616, 1FW619, 1FW623, 1FW629 Pressure in the cooling circuit Cooler connection Max.
Description of the motor 2.2 Technical features Long-term storage: Class 1K3 and class 1Z1 have a different upper relative humidity Transport: Class 2K2 Fixed location: Class 3K3 Storage, transport and operation permissible only in locations that are fully protected against the weather (in halls or rooms).
Description of the motor 2.2 Technical features Table 2- 6 Mechanical ambient conditions Long-term storage: Class 1M2 Transport: Class 2M2 Fixed location: Class 3M3 UL approval The torque motors described in this documentation have been approved by Underwriters Laboratories Inc. (USA) (UL). Validity Generally the approvals for the motor are listed on the rating plate. As a rule, these approvals are valid for the operating mode specified in the data sheets.
Description of the motor 2.3 Selection and ordering data 2.3 Selection and ordering data Table 2- 7 Built-in torque motors: overview (part 1 of 2) Order desig. / Size Rated torque1) Max. torque MN MMAX in Nm in Nm Rated current1) IN in A Max. current IMAX in A Max. speed at Max. speed at rated torque2) max. torque2) nMAX,MN nMAX,MMAX in rpm in rpm 1FW6090-xxB05-0Fxx 113 179 5.6 9.5 140 46 1FW6090-xxB05-0Kxx 109 179 7.4 13 250 140 1FW6090-xxB07-0Kxx 154 251 9.
Description of the motor 2.3 Selection and ordering data Order desig. / Size Rated torque1) Max. torque MN MMAX in Nm in Nm Rated current1) IN in A Max. current IMAX in A Max. speed at Max. speed at rated torque2) max.
Description of the motor 2.3 Selection and ordering data Order desig. / Size 1) Rated torque1) Max. torque MN MMAX in Nm in Nm Rated current1) IN in A Max. current IMAX in A Max. speed at Max. speed at rated torque2) max.
Description of the motor 2.3 Selection and ordering data Table 2- 8 Built-in torque motors: overview (part 2 of 2) Order desig. / size Rated power loss1) PV,N in kW External diameter of stators in mm Internal diameter of rotors in mm Length of stator in mm Motor mass3) in kg Moment of inertia of rotor JL in 10-2kgm2 1FW6090-xxB05-0Fxx 2.19 230 140 90 9.2 1.52 1FW6090-xxB05-0Kxx 2.12 230 140 90 9.2 1.52 1FW6090-xxB07-0Kxx 2.69 230 140 110 12.2 2.2 1FW6090-xxB07-1Jxx 2.
Description of the motor 2.3 Selection and ordering data Order desig. / size Rated power loss1) PV,N in kW External diameter of stators in mm Internal diameter of rotors in mm Length of stator in mm Motor mass3) in kg Moment of inertia of rotor JL in 10-2kgm2 1FW6160-xxB15-5Gxx 6.67 440 280 210 95.3 53.1 1FW6160-xxB15-8Fxx 6.84 440 280 210 95.3 53.1 1FW6160-xxB15-2Pxx 6.67 440 280 220 96.4 53.1 1FW6160-xxB15-0Wxx 6.84 440 280 220 96.4 53.1 1FW6160-xxB20-5Gxx 8.
Description of the motor 2.4 Order designation Order desig. / size Rated power loss1) PV,N in kW External diameter of stators in mm Internal diameter of rotors in mm Length of stator in mm Motor mass3) in kg Moment of inertia of rotor JL in 10-2kgm2 1FW6230-xxB10-8Fxx 5.95 576 416 160 81.8 118 1FW6230-xxB10-2Pxx 6.1 576 416 160 81.8 118 1FW6230-xxB15-4Cxx 8.51 576 416 210 117.8 173 1FW6230-xxB15-5Gxx 8.29 576 416 210 117.8 173 1FW6230-xxB15-8Fxx 8.31 576 416 210 117.
Description of the motor 2.4 Order designation 2.4.
Description of the motor 2.4 Order designation 2.4.
Description of the motor 2.4 Order designation 2.4.4 Rotor as individual component ): [[ 5 $ [[ $$ ): [[ ( $ $$ 'LUHFWO\ GULYHQ KROORZ VKDIW PRWRU DV WKUHH SKDVH V\QFKURQRXV PRWRU )UDPH VL]H H[WHUQDO GLDPHWHU RI VWDWRU PP PP PP PP PP PP PP ,QGLYLGXDO FRPSRQHQW 5RWRU /HQJWK RI DFWLYH SDUW LQ >FP@ PP PP PP PP PP PP 2.4.
Description of the motor 2.4 Order designation 2.4.6 Cooling connection adapter ): [[ % $ $$ 'LUHFWO\ GULYHQ KROORZ VKDIW PRWRU DV WKUHH SKDVH V\QFKURQRXV PRWRU &RROLQJ FRQQHFWLRQ DGDSWHU ILWV IRU VL]HV DQG &RROLQJ FRQQHFWLRQ DGDSWHU ILWV IRU VL]H 6SDUH SDUW DFFHVVRU\ FRGH % 2.4.7 2.4.
Description of the motor 2.4 Order designation Note If, for design reasons, only individual components can be installed (stator and rotor separately), these can be ordered and shipped separately. DANGER Due to the risk of compression caused by the attractive forces of the rotor, an installation device must be provided by the customer when the stator and rotor are installed separately. 2.4.
Description of the motor 2.5 Motor rating plate 2.5 Motor rating plate Note A motor rating plate is attached to each stator. A second rating plate, which the customer can attach to the machine in which the motor is installed, is also included in the delivery. The motor rating plates must be used for their intended purpose only. When a motor rating plate is removed from the motor or machine, it must be rendered unusable.
Motor components of the built-in motor and options 3.1 3 Overview of the motor construction Motor components The built-in torque motor contains the following components: ● Stator: this comprises an iron core and a 3-phase winding. The winding is encapsulated to ensure that the heat loss can be dissipated more effectively. The motor is designed for water cooling (main cooler). The cooler has a different design for each of the different sizes (external diameter).
Motor components of the built-in motor and options 3.
Motor components of the built-in motor and options 3.
Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 1 Cooling method Size Cooling jacket 1FW609 X 1FW613 X 1FW615 X Integrated cooling 1FW616 X 1FW619 X 1FW623 X 1FW629 X 3.2 Thermal motor protection 3.2.
Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 2 Technical data for the PTC thermistor triplet (PTC triplet) Name Description Type PTC triplet (acc.
Motor components of the built-in motor and options 3.2 Thermal motor protection Note The PTC thermistors do not have a linear characteristic and are, therefore, not suitable to determine the instantaneous temperature. Temp–F The temperature sensor circuit comprises a temperature sensor (KTY 84). For torque motors with integrated cooling, there is a KTY 84 temperature sensor between two phase windings. For torque motors with cooling jacket, there is a KTY 84 temperature sensor in a phase winding.
Motor components of the built-in motor and options 3.2 Thermal motor protection Table 3- 3 Technical data of the KTY 84 PTC thermistor Name Description Type KTY 84 Transfer range - 40 °C ... + 300 °C Resistance when cold (20 °C) approx. 580 Ω Resistance when hot (100 °C) approx. 1000 Ω Connection Connect signal cable with connector to SME12x module. Application Temperature monitoring to determine the motor utilization.
Motor components of the built-in motor and options 3.3 Cooling 3.2.2 Evaluation of the temperature sensors for motor protection Temp–S Temp–S is used to reliably protect the motor against overheating. If Temp–S responds, then the drive must be quickly shut down in order to prevent the drive converter from continuing to supply current to the stator (= additional thermal load).
Motor components of the built-in motor and options 3.3 Cooling NOTICE If the heat from the rotor cannot be sufficiently dissipated via the flange, this can cause the rotor to heat up excessively in the upper speed range in S1 mode, which could demagnetize the magnets. Note Depending on the load and operating mode, the average temperature in the stator and rotor can reach 120°C. Different temperature conditions in the stator and rotor can cause the motor components to expand.
Motor components of the built-in motor and options 3.3 Cooling 3.3.1 Cooling circuits Cooling circuit requirements We recommend that the cooling circuits be designed as closed systems, to prevent the growth of algae. The maximum permissible pressure is 10 bar. Note We do not recommend that the cooling circuits of machines are also used to cool the motors: Due to accumulated dirt and long-term deposits, blockage may result! This especially applies to cooling-lubricating medium circuits.
Motor components of the built-in motor and options 3.3 Cooling Coolant intake temperature The intake temperatures must be selected in such a way that no condensation forms on the surface of the motor. Condensation can lead to corrosion in the machine. Tkühl ≥ TUmgeb - 2 K The motors are designed in accordance with DIN EN 60034–1 for operation at coolant temperatures of up to 35°C (rated value of the coolant intake temperature).
Motor components of the built-in motor and options 3.3 Cooling During continuous operation, the motor can only be loaded to the extent that the effective continuous torque Meff does not exceed the rated torque MN. As a result, therefore, the effective power loss cannot exceed the rated power loss PV,N.
Motor components of the built-in motor and options 3.3 Cooling General requirements placed on the cooling medium The cooling medium must be pre-cleaned or filtered in order to prevent the cooling circuit from becoming blocked. The formation of ice is not permitted! Note The maximum permissible size for particles in the cooling medium is 100 μm.
Coupled motors 4.1 4 Parallel operation of several motors Parallel operation of several motors on one axes Provided that certain prerequisites are fulfilled, built-in torque motors can be operated in parallel on a single axis and supplied by a joint power unit. Drawings: see the end of this section Note Only torque motors that are the same size and have the same current requirements (same winding design) can be connected in parallel.
Coupled motors 4.1 Parallel operation of several motors CAUTION If the angular position is set incorrectly, this can result in a thermal overload of one of the two parallel motors during continuous operation at the rated load. For this reason, it may be necessary to reduce the torque depending on the load to prevent shutdown triggered by the PTCs. Mechanical fine-tuning should always be carried out.
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Coupled motors 4.1 Parallel operation of several motors DANGER Risk of electric shock! Signal conductors left unassigned must be insulated. The insulation must be able to withstand the rated voltage of the motor. Note When connecting torque motors in parallel, the power cables should be of equal length in order to ensure even current distribution.
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Configuring the motor 5.
Configuring the motor 5.
Configuring the motor 5.1 Procedure 5.1.1 General mechanical conditions Moment of inertia The kinetic energy generated by a rotating body is directly proportional to its moment of inertia J in kgm2. The moment of inertia takes into account the rotating mass and its spatial distribution across the entire volume of the body with respect to the rotary axes. The rotating mass comprises the mass of the rotating mechanical structure (e.g. tool and holder) and the mass of the rotor.
Configuring the motor 5.1 Procedure Angle-time diagrams and speed-time diagrams can be converted to angular accelerationtime diagrams α (t) in accordance with the following correlations: Example Figure 5-1 5.1.3 Example of a duty cycle with a speed-time diagram n(t), the resulting angular acceleration-time diagram α(t), and a machining torque-time diagram Mb(t) Torque-time diagram Required motor torque The required motor torque Mm is always the sum of the individual torques.
Configuring the motor 5.1 Procedure Determining the required motor torque The frictional torque characteristic can be determined on the basis of the speed characteristic. The totals formula can then be used to create the motor torque-time diagram (see diagram below) from which the required peak torque MmMAX can be read directly.
Configuring the motor 5.1 Procedure 0HII If the individual torques are stable in each section, the integral can be simplified to create a totals formula (see also the following diagram). 0HII 0HII Figure 5-3 5.1.4 Motor torque-time diagram Selecting the motors You can choose a suitable torque motor using the values determined for the peak torque MmMAX and continuous torque Meff.
Configuring the motor 5.1 Procedure 5.1.5 Uneven current load If the load is uneven over a long period of time, the motor must only be operated at no more than 70% of the rated torque (see also M0* in "Technical data"). For exact configurations, contact your local Siemens office. NOTICE Not all of the three phases are necessarily evenly loaded in all motor operating modes. Examples of uneven current load: Standstill with current feed of the motor, e.g.
Configuring the motor 5.1 Procedure Determining the motor torque-speed diagram If a motor torque-speed diagram is not available, the relevant values can be determined with sufficient accuracy using the specifications for the maximum torque MMAX, the rated torque MN, and the associated speeds nMAX,MMAX and nMAX,MN as shown in "Motor torque-speed diagram". This diagram must be compared with the motor torque-time diagram and the speed-time diagram (see diagram below).
Configuring the motor 5.1 Procedure no longer purely sinusoidal. As a result, the torque generated by the motor is no longer uniform but instead has a ripple. The extent to which the maximum speed can be overridden depends on the permissible following error and positioning error in the controller as well as the motor type. ● Motor with different winding Several winding variants are available for some motor sizes. Windings with lower inductance allow higher speeds with the same motor size and maximum torque.
Configuring the motor 5.1 Procedure Recalculating the duty cycle If the moment of inertia initially assumed deviates significantly from the actual moment of inertia, the duty cycle may have to be recalculated. 5.1.10 Selecting the drive system components for the power connection The drive system components for the power connection are selected on the basis of the peak and continuous currents that occur in the duty cycle.
Configuring the motor 5.2 Example(s) The speed n in rpm can be converted to the angular velocity as follows: Example: converting the speed n = 80 rpm to the angular velocity ω The value for the rated temperature of the motor winding must be applied for the phase resistance RSTR (T) (see also "Explanations of the formula abbreviations"). This equation can be used for every point in time in the duty cycle.
Configuring the motor 5.2 Example(s) General conditions for positioning within a defined period ● Moment of inertia in kgm2: J = 5.1 kg m2; moving cylindrical mass m = 30 kg with substitute radius r = 0.583 m; rotary axes of moving mass and motor are identical; calculated from: Figure 5-7 Moments of inertia of moving cylindrical mass and torque motor ● Rotation angle in ° or rad: φ = 120° = 2/3 π ● Traversing time in s: t1 = 0.
Configuring the motor 5.2 Example(s) Figure 5-8 Ideal traversing profile with angular acceleration α (t), angular velocity ω (t), and angle φ (t) Table 5- 1 Functions of the individual sections in the traversing profile Section I Section II αI (t) = α αII (t) = - α ωI (t) = α t ωII (t) = - α t + α t1 φI (t) = ½ α t2 φII (t) = - ½ α t2 + α t1 t + φMAX The angular acceleration α (t) is constant across all sections.
Configuring the motor 5.2 Example(s) transitional phases between acceleration/deceleration and the resulting angle changes are not taken into account. Since the areas below the curves for ω (t) are the same in both sections, the following applies: LQ RU LQ LQ The angular velocity ωMAX achieved at t1/2 can be determined from the calculated angular acceleration: LQ The speed n can be calculated from n = ωMAX/2π. Note 1 rad = 180°/π = 57.
Configuring the motor 5.2 Example(s) The accelerating torque Ma can now be corrected as follows: Ma = (5.1 kgm2 + 0.0465 kgm2) • 52.36 rad/s2 = 269 Nm As a result, the total required motor torque Mm = Mr + Ma increases to 369 Nm. Moment of inertia of motor 1FW6130-0PA05-1JC2: J = 0.0637 kgm2 The accelerating torque Ma can now be corrected as follows: Ma = (5.1 kgm2 + 0.0637 kgm2) • 52.36 rad/s2 = 270 Nm As a result, the total required motor torque Mm = Mr + Ma increases to 370 Nm.
Configuring the motor 5.3 Short-time duty S2 and intermittent duty S3 5.3 Short-time duty S2 and intermittent duty S3 Short-time duty S2 In the case of short-time duty S2, the load time is so short that the final thermal state is not reached. The subsequent zero-current break is so long that the motor practically cools down completely. CAUTION An excessive load can lead to the destruction of the motor.
Configuring the motor 5.3 Short-time duty S2 and intermittent duty S3 Intermittent duty S3 With intermittent duty S3, periods of load time ΔtB with constant current alternate with periods of downtime ΔtS with no current feed. The motor heats up during the load time and then cools down again while at standstill.
Motor assembly 6.1 6 Motor assembly Important information about motor assembly Before assembling the motor, the assembly instructions provided in this documentation must be read carefully. DANGER Installing torque motors involves carrying out work in the vicinity of unpacked rotors. The resulting danger from strong magnetic fields is, therefore, particularly high. You must read the "Safety information" section along with the safety information provided in this section.
Motor assembly 6.1 Motor assembly WARNING The machine construction must be designed in such a way that both the rotor and the stator are each secured on one side only. See "Installation examples". If they are secured on both sides, this can result in significant material deformation in the machine construction due to thermal expansion, which could destroy the motor. DANGER Defective connecting cables can cause an electric shock and/or material damage (e.g. by fire).
Motor assembly 6.1 Motor assembly Radial and axial forces )D )U 1 Rotor with permanent magnets 2 Stator Fa Axial attractive force Fr Radial attractive force Figure 6-1 Active forces when stators and rotors are installed Radial forces between the stator and rotor The following table shows the active radial forces (in N per 0.1 mm centering error) between the stator and rotor. The longer the active component, the greater the radial force. Table 6- 1 Radial forces in N/0.
Motor assembly 6.1 Motor assembly Example With torque motor 1FW6090-0Px010-xxxx (active component length: 100 mm), the eccentricity is 0.2 mm, for example.
Motor assembly 6.1 Motor assembly Mounting system The following must be taken into account when the torque motor is mounted: ● Only use new (unused) fixing screws. ● The mounting surfaces must be free of oil and grease. ● Note the maximum permissible depth of engagement of the fixing screws in the stator and rotor (refer to the relevant installation drawing). ● Minimum depth of engagement of the fixing screws in the stator: 1.3 x d (for 1FW609 to 1FW613); 1.
Motor assembly 6.1 Motor assembly Type series Screw (strength class) Tightening torque MA in Nm M8 (8.8) 21.6 1FW6160-xxB20-xxxx M8 (10.9) 31.8 1FW6190-xxB05-xxxx to M8 (8.8) 21.6 1FW6190-xxB20-xxxx M8 (10.9) 31.8 1FW6230-xxB05-xxxx to M8 (8.8) 21.6 1FW6230-xxB20-xxxx M8 (10.9) 31.8 1FW6290-xxB07-xxxx to M10 (8.8) 43 M10 (10.9) 61.
Motor assembly 6.1 Motor assembly 1. Preparing and cleaning the mounting surfaces for motor parts and the machine. – Deburr and round off the holes (e.g. cooling inlet/outlet holes) inside the machine housing. – Carefully remove any machining residue (e.g. chippings, dirt, foreign bodies, etc.). – Grease or oil the components. – For motors with cooling jacket: grease the O-rings and components. Take into account compatibility with the O-ring material (fluoric rubber, Viton®).
Motor assembly 6.1 Motor assembly 8. Remove the spacer film. When the stator and rotor are correctly centered, the spacer film can be easily removed by hand. Keep spacer film safe for subsequent transport, packaging and storage of the motor. 9. Make sure that the rotor can move without hindrance. Make sure that the spacer film and all other foreign bodies are removed from the air gap. 10.Connect the coolant ducts. 11.Connect the power and signal cables.
Motor assembly 6.1 Motor assembly *XLGHV VOHHYH EHDULQJV 6KDIW DANGER Risk of compression when the rotor is lowered. Take extreme care. 3. Using the top part of the installation device, lower the rotor as far as it will go into the lower part of the installation device. 4. Install and secure the stator and rotor. Tighten the screws to the specified torque. 5. Remove the spacer film. When the stator and rotor are correctly centered, the spacer film can be easily removed by hand.
Motor assembly 6.1 Motor assembly 6.1.2 Cooler connection For more information about connecting the cooler, see "Interfaces". Installing the cooling connection adapter The components required for connecting the cooler for motors with integrated cooling can usually be installed with standard tools. The cooling connection adapter is installed using three cylinder-head screws. The cooling ducts are sealed by means of O-rings (see the following diagrams).
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Motor assembly 6.1 Motor assembly The following should be observed when routing and connecting up motor supply cables: ● The minimum bending radii (see "Electrical connections") for moving power cables must be observed (see catalog NC 61). ● The cables may not chafe anywhere. ● The cables must be permanently routed and clamped at 200 mm intervals. ● When connecting PELV cables with open cable ends, electrical separation specifications (according to EN 61800-5-1) must be taken into account. 6.1.
Motor assembly 6.1 Motor assembly 6.1.5 Installation examples Note The examples provided below are not necessarily complete nor are they suitable for all applications. Note that the rotor and stator are secured on one side on the machine construction. Depending on the machine construction, the stator can be secured on the same side as the rotor or on the opposite side.
Motor assembly 6.1 Motor assembly Image title Part-turn actuator with torque motor with cooling jacket Roller drive with low shaft deflection with torque motor with integrated cooling 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 Description The construction shown is ideal for moderate load forces and medium precision requirements (e.g. woodworking, packaging systems, tool changers). For roller drives, this construction is only suitable for short axes with low deflection.
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Motor assembly 6.2 Protecting the motor components 6.2 Protecting the motor components Degree of protection The machine construction surrounding the motor must fulfill at least degree of protection IP54 (to EN 60529). The degree of protection for built-in motors is governed by the surrounding machine construction. The better the motor installation space is protected against the ingress of foreign particles (ferromagnetic particles), the longer the service life.
System integration 7.1 7 System requirements Components The drive system that feeds a motor comprises an infeed module, a power module and a control module. For the SINAMICS S120 drive system, these modules are called "Line Modules", "Motor Modules" and "Control Units". The Line Module is either regulated with feedback (ALM, Active Line Module), unregulated with feedback (SLM, Smart Line Module), or unregulated without feedback (BLM, Basic Line Module).
System integration 7.
System integration 7.1 System requirements &RQGXFWRU DVVLJQPHQW 3RZHU FRQQHFWLRQ &RORU &RQQHFWLRQ *UHHQ \HOORZ VZ RU VZ RU VZ RU 6KLHOG FRQQHFWLQJ SODWH 0RWRU 0RGXOH Figure 7-2 System integration with connection of PTC 150 °C, PTC 130 °C, and KTY 84 via SME120; WMS: Incremental Note For the connector sizes, refer to the table "Data of the power cable at the stator" in the Chapter "Interfaces".
System integration 7.1 System requirements Permissible voltages The following table shows the permissible line voltages of TN line supply systems for the motors.
System integration 7.1 System requirements Note In systems where direct drives are used on controlled infeeds, electrical oscillations can occur with respect to ground potential.
System integration 7.2 Encoders ● Quantification of the angular signal and speed signal (the number of encoder lines and their multiplication in the encoder evaluation of the converter for each axes rotation and the measuring accuracy of the encoder are crucial here). ● Sampling time of the current, speed, and position controller. 7.
System integration 7.2 Encoders Note To ensure a high control loop dynamic response (high kV factor), rapid, overshoot-free positioning, and smooth running, measuring systems that emit a minimum of approx. 10,000 pulses/revolution are recommended. Note To protect against contamination, the housing for the encoder on the axes construction of the built-in torque motor must fulfill degree of protection IP54 to EN 60529.
System integration 7.
System integration 7.3 Bearings 7.3 Bearings Selecting the bearing 1FW6 torque motors are built-in motors for direct rotary or swivel axes. To set up a complete drive unit, a bearing between the stator and rotor is required in addition to the phase-angle encoder system.
System integration 7.4 Braking concepts The design of mechanical braking systems depends on the maximum kinetic energy, that is, the maximum moment of inertia of the rotating mass and its maximum speed. Possible malfunctions Malfunctions can occur e.g. for: ● Power failure ● Encoder failure, encoder monitoring responds ● Higher-level control failure (e.g.
System integration 7.4 Braking concepts 3. Mechanical braking via braking elements: The braking capacity must be dimensioned as highly as possible so that the rotating masses can be reliably braked at maximum kinetic energy. Drawback: Depending on the speed, the relatively long response time of the brake controller may mean that the rotating mass continues to rotate for a while without being braked. We recommend that all three measures be implemented together.
8 Interfaces 8.
Interfaces 8.1 Overview Dimensions of the electrical connections 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 7HUPLQDO EORFN 6WDWRU 6LJQDO FDEOH [37& [.7< 3RZHU FDEOH 8 9 : 3( 7KH GLDPHWHU RI WKH SRZHU FDEOH GHSHQGV RQ WKH ZLQGLQJ YDULDQW $OO GLPHQVLRQV LQ PP Figure 8-3 Electrical connection (tangential) with sleeve for 1FW609 3RZHU FDEOH 8 9 : 3( 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 3RZHU FDEOH 8 9 : 3( 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 7HUPLQDO EORFN 6WDWRU 3RZHU FDEOH 8 9 : 3( 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 6LJQDO FDEOH [37& [.7< 3RZHU FDEOH 8 9 : 3( 7HUPLQDO EORFN 6WDWRU 3RZHU FDEOH GLDPHWHU GHSHQGV RQ WKH ZLQGLQJ YDULDQW $OO GLPHQVLRQV LQ PP Figure 8-7 Electrical connection (axial) with sleeve for 1FW615 3RZHU FDEOH 8 9 : 3( 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 6WDWRU 7HUPLQDO EORFN 6LJQDO FDEOH [37& [.7< 3RZHU FDEOH 8 9 : 3( 3RZHU FDEOH GLDPHWHU GHSHQGV RQ WKH ZLQGLQJ YDULDQW $OO GLPHQVLRQV LQ PP Figure 8-9 Electrical connection (tangential) with sleeve for 1FW615 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 6LQJOH FRUH SRZHU FDEOHV 6LJQDO FDEOH [ 37& [ .
Interfaces 8.1 Overview 6LQJOH FRUH SRZHU FDEOHV 6LJQDO FDEOH [ 37& [ .
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Interfaces 8.1 Overview 6LQJOH FRUH SRZHU FDEOHV 6LJQDO FDEOH [ 37& [ .
Interfaces 8.1 Overview 6LJQDO FDEOH [37& [.7< 3RZHU FDEOH 8 9 : 3( 6WDWRU 7HUPLQDO EORFN 7KH GLDPHWHU RI WKH SRZHU FDEOH GHSHQGV RQ WKH ZLQGLQJ YDULDQW $OO GLPHQVLRQV LQ PP Figure 8-15 Electrical connection (radial, outward) with sleeve for 1FW616, 1FW619, and 1FW623 up to 6 mm2 core cross-section 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 6LJQDO FDEOH [ 37& [ .
Interfaces 8.1 Overview 6LQJOH FRUH SRZHU FDEOHV 6LJQDO FDEOH [ 37& [ .
Interfaces 8.1 Overview 6LJQDO FDEOH [ 37& [ .
Interfaces 8.1 Overview 6LJQDO FDEOH [ 37& [ .
Interfaces 8.1 Overview 6LJQDO FDEOH [37& [.7< 3RZHU FDEOH 8 9 : 3( 7HUPLQDO EORFN 6WDWRU 7KH GLDPHWHU RI WKH SRZHU FDEOH GHSHQGV RQ WKH ZLQGLQJ YDULDQW $OO GLPHQVLRQV LQ PP Figure 8-21 Electrical connection (tangential) with sleeve for 1FW616, 1FW619, and 1FW623 6LJQDO FDEOH [37& [.
Interfaces 8.1 Overview 6LJQDO FDEOH [ 37& [ .
Interfaces 8.1 Overview 6LQJOH FRUH SRZHU FDEOHV 6LJQDO FDEOH [ 37& [ .
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Interfaces 8.1 Overview 6LJQDO FDEOH [ 37& [ .
Interfaces 8.1 Overview 6LJQDO FDEOH [37& [.7< 6WDWRU 3RZHU FDEOH 8 9 : 3( 7HUPLQDO EORFN 7KH GLDPHWHU RI WKH SRZHU FDEOH GHSHQGV RQ WKH ZLQGLQJ YDULDQW $OO GLPHQVLRQV LQ PP Figure 8-28 Electrical connection (tangential) with sleeve for 1FW629 Table 8- 2 Specifications for the power cable on the stator Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in mm 1) Height of sleeve "C1" in mm Connector size 2) 1FW6090-xxB05-0Fxx 12.
Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in mm 1) Height of sleeve "C1" in mm Connector size 2) 1FW6130-xxB10-2Jxx 13.2 4x4.0 79 23 1.5 1FW6130-xxB15-1Jxx 12.1 4x2.5 73 18 1 1FW6130-xxB15-2Jxx 13.2 4x4.0 79 23 1.5 1FW6150-xxB05-1Jxx 12.1 4x2.5 73 25 1 1FW6150-xxB05-4Fxx 19.4 4x10.0 116 27 1.5 1FW6150-xxB07-2Jxx 13.2 4x4.0 79 26 1.5 1FW6150-xxB07-4Fxx 19.4 4x10.0 116 27 1.
Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in mm 1) Height of sleeve "C1" in mm Connector size 2) 1FW6190-xxB05-2Jxx 13.2 4x4.0 79 29.5 1.5 1FW6190-xxB05-5Gxx 23.6 4x16.0 142 35.5 1.5 1FW6190-xxB07-1Jxx 12.1 4x2.5 73 28.5 1 1FW6190-xxB07-2Jxx 13.2 4x4.0 79 29.5 1.5 1FW6190-xxB07-5Gxx 23.6 4x16.0 142 35.5 1.5 1FW6190-xxB07-8Fxx 13.0 3x(1x25) + M10 f. PE (1x25)*) 97.
Interfaces 8.1 Overview Motor type Max. diameter "d1" in mm 1) No. of cores x crosssection in mm2 Min. bending radius "R1" in mm 1) Height of sleeve "C1" in mm Connector size 2) 1FW6230-xxB15-4Cxx 16.0 4x6.0 96 31.5 1.5 1FW6230-xxB15-5Gxx 23.6 4x16.0 142 35.5 1.5 1FW6230-xxB15-8Fxx 13.0 3x(1x25) + M10 f. PE (1x25)*) 97.5 23 - 1FW6230-xxB15-2Pxx 15.6 3x(1x35) + M10 f. PE (1x25)*) 117.0 26 - 1FW6230-xxB15-0Wxx 20.0 3x(1x70) + M10 f. PE (1x35)*) 150.
Interfaces 8.1 Overview Table 8- 3 Specifications for the signal cable on the stator Motor type Diameter "d2" in mm 1) 1FW6xxx-xxxxx-xxxx 1) Signal cable fixed; 140 2) 12 No. of cores (signal cores) x crosssection + no. of cores (PE) x cross-section in mm2 6 x 0.5 + 1 x 1.0 Min.
Interfaces 8.
Interfaces 8.2 Electrical connections 8.2 Electrical connections DANGER Risk of death, serious personal injury (electrical shock), and/or material damage if direct drives are connected incorrectly. Motors must be connected in accordance with the circuit diagram provided in this documentation and require a sinusoidal current injection. They must not be connected directly to the three-phase supply because this will damage them.
Interfaces 8.2 Electrical connections The cables for the power connection are brought out at the front of the stator (B side). The open cable ends must be connected in a terminal box, which must be provided by the machine manufacturer. Sufficient installation space must be provided in the axes construction. Standard MOTION–CONNECT cables, which are available with the standard range of accessories for the drive system, can be used from this EMC-compliant terminal box (minimum degree of protection: IP54).
Interfaces 8.2 Electrical connections Temperature sensor connection A connector is used to connect the signal cable to the SME12x (Sensor Module External) whose output is connected to the converter. Refer to the figures relating to system integration in the section titled "System requirements", as well as the connection overview below. %XLOW LQ WRUTXH PRWRU ): : J\ 37& r& 37& r& SN JQ 37& r& 37& r& \H 60( [ 8 EQ 7HPS .
Interfaces 8.2 Electrical connections 8.2.3 Shielding, grounding, and equipotential bonding Rules Correct installation and connection of the cable shields and protective conductors is very important, not only for personal safety but also for the effect on emissivity and noise immunity.
Interfaces 8.3 Cooler connection NOTICE With 1FW6 built-in torque motors featuring single-core power cables without a PE cable, a connection point is provided for the PE. A separate PE cable must be connected to this to ensure a direct connection to the power unit. 8.2.4 Requirements for the motor supply cables Motor supply cables The length of the power and signal cables from the motor to the converter must not exceed 50 m.
Interfaces 8.3 Cooler connection In the case a built-in torque motor with a cooling jacket, the coolant must be supplied/discharged via two holes (cut by the user) in the axes construction (see following diagrams). For information on the installation hole fit, refer to the section titled "Installation drawings/Dimension drawings".
Interfaces 8.3 Cooler connection &XVWRPHU KRXVLQJ 2XWJRLQJ IHHGHU H[LW SRLQW 2 ULQJV 5RWRU 6WDWRU 2XWOHW :DWHU FRROLQJ ,QOHW $OO GLPHQVLRQV LQ PP /RFDWLQJ KROH URWRU Figure 8-32 Cooler connection for 1FW615 (example) Cooler connection for motors with integrated cooling For built-in torque motors with integrated cooling, no alterations need to be made on the machine construction for connecting the cooler.
Interfaces 8.
Interfaces 8.3 Cooler connection ,QWHUQDO GLDPHWHU VWDWRU 3UHFLVLRQ FRROHU 0DLQ FRROHU [ 0 GHSWK 6WDWRU $OO GLPHQVLRQV LQ PP 3UHFLVLRQ FRROHU [ * GHSWK 0DLQ FRROHU [ * GHSWK Figure 8-34 Cooling connection plate for 1FW629 WARNING The cooling connection plate is permanently mounted. The motor may be destroyed if the cooling connection plate is removed.
Interfaces 8.
Interfaces 8.
Interfaces 8.
Interfaces 8.
Interfaces 8.
Interfaces 8.
Interfaces 8.
Interfaces 8.3 Cooler connection Hoses for the cooling system The hoses for the cooling system must be highly resistant to the coolant, flexible, and abrasion proof. The hoses for the cooling system should not be chosen until all the materials used in the cooling system and the applicable boundary conditions are known.
Commissioning 9.1 9 Safety guidelines for commissioning DANGER Risk of death, serious personal injury, and/or material damage if a machine that does not fulfill the recognized safety requirements is commissioned. Plants and machines with converter-fed low-voltage three-phase motors must fulfill the protection requirements of the EMC Directive 2004/108/EC. The plant engineer is responsible for ensuring that installation is carried out in an EMC-compliant manner.
Commissioning 9.1 Safety guidelines for commissioning WARNING The surface temperature of the motors may be more than 100 °C (212 °F). Risk of burns Make sure that the cooling system (if available) is working properly. Do not touch the motor during/directly after use. Display the "Hot Surface Do Not Touch" (D-W026) warning sign clearly in the vicinity of the motor. Temperature-sensitive parts (electric cables, electronic components) may not be placed on hot surfaces.
Commissioning 9.1 Safety guidelines for commissioning The following two methods can be used for all 1FW6 torque motor sizes: ● Movement-based procedure ● Inductance-based procedure Motion-based technique The movement-based procedure of the SINAMICS S120 drive system can be used as of software version 2.4.
Commissioning 9.2 Procedure Commissioning the cooling circuits Before the cooling circuits are charged, they must be rinsed with the cooling medium. NOTICE The maximum permissible pressure in the cooling circuit (see "Technical features") must not be exceeded. 9.
Commissioning 9.2 Procedure Wiring ● The connection to the phase sequence U, V, W (clockwise rotating field) must be correctly configured on the power unit. ● The PE must be connected. ● The shielding must be installed. ● The temperature sensors should be evaluated as outlined in the section titled "Thermal motor protection" in the1FW6 CM. The signal connection is shown in the sections titled "System integration" and "Interfaces".
10 Operation 10.1 Safety guidelines for operation DANGER Due to the high speeds and acceleration as well as the friction and self-locking, machine parts that are driven with torque motors pose a considerable risk of injury (e.g crushing). Keep persons away from moving parts and areas where there is a danger of crushing. WARNING Improper operation can lead to serious material damage.
Maintenance and repairs 11.1 11 Safety information for maintenance and repairs DANGER Risk of death, serious personal injury and/or material damage if maintenance and repair work is carried out by inexperienced personnel. Make sure that maintenance personnel possess the knowledge, ability, and experience required to carry out their work safely. All repairs to the motor must be carried out at one of the Siemens service centers. For addresses of Siemens service centers, see: http://www.automation.siemens.
Maintenance and repairs 11.1 Safety information for maintenance and repairs DANGER Risk of burns Risk of pressure surges: Do not switch the cooler on if the motor was operated without a cooler beforehand. The major build-up of steam can cause burns or destroy the motor. When you open the cooling circuit, you risk burning yourself when the hot cooling water and steam escapes. If the motor is operated with the cooler, the cooling water in the cooling system heats up.
Maintenance and repairs 11.2 Safety guidelines for high-voltage test 11.2 Safety guidelines for high-voltage test Guidelines for inspecting the insulation resistance (high-voltage test) WARNING An insulation resistance inspection under high-voltage conditions can damage the motor insulation! If insulation resistance inspections need to be carried out on a machine/plant with direct drives or directly on the motors (e.g.
Maintenance and repairs 11.4 Test and replacement intervals of the cooling medium ● Regularly check that the rotary axes can move without hindrance. ● Keep the air gap free of chippings and particles. ● Regularly check the condition of the motor components. ● Check the current consumption in the test cycle defined beforehand. Ensure that the motor compartment remains free of contamination (e.g. chippings, oil, etc.).
Storage and transport 12.1 12 Packaging, storage, and transport guidelines When packing/unpacking and transporting torque motors or rotors, take measures to minimize risks posed by strong magnetic fields from the rotors (see also "Danger from strong magnetic fields"). DANGER Risk of death, injury and/or material damage if the devices are packed, stored, or transported incorrectly. Personnel must be familiar with and observe the safety precautions regarding storage and transport.
Storage and transport 12.2 Safety note regarding lifting devices DANGER Danger of tilting Motors, stators, and rotors must not be stacked too high – risk of death, personal injury and/or material damage. Motors, stators, and rotors must not be stacked excessively (packed or unpacked). Motors and rotors must only be stored and transported horizontally. Read the warnings and handling instructions on the packaging. 12.
Environmental compatibility 13.1 13 Environmental compatibility during production ● There is no need to transport hazardous materials. ● The packaging material is made primarily from cardboard. ● Energy consumption during production was optimized. ● Production has low emission levels. 13.2 Disposal The product must be disposed of in the normal recycling process in compliance with national and local regulations. 13.2.
Environmental compatibility 13.2 Disposal 13.2.2 Disposing of 1FW6 rotors Disposing of and demagnetizing 1FW6 rotors The magnetized rotors must be subject to a special thermal disposal procedure so that they do not pose any risk during or after disposal. For this reason, they must be disposed of by a specialist disposal company. Once the motor has been dismantled, the rotors must be packaged individually in the undamaged original packaging in accordance with the relevant guidelines.
Technical data and characteristics 14 The technical data and characteristics for the 1FW6 Built-in torque motors are specified in this Chapter. This data collection provides the motor data required for configuration and contains a number of additional data for more detailed calculations for detailed analyses and problem analyses. Technical data subject to change. Note System-specific data refer to the combination of built-in torque motors 1FW6 with SINAMICS S120 drive systems.
Technical data and characteristics 14.1 Explanations of the formula abbreviations Boundary conditions UZK Converter DC link voltage (direct voltage value). Comment: For converter output voltages Uamax: see "System requirements". TVORL Maximum intake temperature of the water cooler for the main cooler and precision cooler if the motor is to be utilized up to its rated torque MN.
Technical data and characteristics 14.1 Explanations of the formula abbreviations nMAX,MMAX Maximum speed up to which the motor can deliver the maximum torque MMAX. nMAX,0 No-load speed; max. speed without load. M0 Torque for speed n = 1 [rpm] at which the load and power loss are still evenly distributed across all three motor lines. I0 Current (rms value) of the motor at torque M0 and speed n = 1 [rpm].
Technical data and characteristics 14.1 Explanations of the formula abbreviations 7HPSHUDWXUH 7 , FRQVW 7LPH W Figure 14-1 178 Thermal time constant P Number of pole pairs of the motor. MCOG Cogging torque. This is the torque generated by the interaction between the laminated core and permanent magnets at the air gap in stators that have been disconnected from the power supply. ms Mass of the stator without fixing screws, connectors, connection cables, and coolant.
Technical data and characteristics 14.1 Explanations of the formula abbreviations Data, main motor cooler QH,MAX Maximum heat loss dissipated via the main cooler when the motor is utilized up to the rated torque MN and at the rated temperature TN. Recommended minimum volume flow rate in the main cooler to achieve the rated torque MN.
Technical data and characteristics 14.1 Explanations of the formula abbreviations ˂S LQ EDU 3UHVVXUH GURS DW UHFRPPHQGHG PLQLPXP YROXPH IORZ UDWH DFFRUGLQJ WR GDWD VKHHW 9 LQ O PLQ Figure 14-3 Sample characteristic: "Pressure losses in the main cooler over volume flow rate" Data, precision motor cooler QP,MAX Maximum heat loss dissipated via the precision cooler when the motor is utilized up to the rated torque MN and at the rated temperature TN.
Technical data and characteristics 14.1 Explanations of the formula abbreviations Speed-torque diagram The circle on the torque axes shown in the following diagram represents M*0. The motors described are multi-pin and have a sufficiently large thermal time constant. This means that the torque M0 can be generated even at very low speeds. The torque-speed diagrams for the motors can be found in "Technical data and characteristics".
Technical data and characteristics 14.2 Data sheets and diagrams 14.2 Data sheets and diagrams 14.2.1 1FW6090-xxxxx-xxxx Data sheet 1FW6090-xxB05-xxxx Table 14- 1 1FW6090-xxB05-0Fxx, 1FW6090-xxB05-0Kxx Technical data 1FW6090 Symbol Unit -xxB05-0Fxx -xxB05-0Kxx DC link voltages UZK Water cooling intake temperature TVORL V 600 600 °C 35 35 Rated temperature of winding TN °C 130 130 Boundary conditions Rated data Rated torque MN Nm 113 109 Rated current IN A 5.6 7.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6090 Symbol Unit -xxB05-0Fxx -xxB05-0Kxx QH,MAX kW 1.82 1.76 l/min 3.4 3.4 Data, main motor cooler Maximum dissipated thermal power Recommended minimum volume flow rate H,MIN Temperature increase of the coolant ΔTH K 7.7 7.5 Pressure drop ΔpH bar 0.2 0.2 Characteristics for 1FW6090-xxx05-xxxx ): [[% )[[ 7RUTXH RYHU VSHHG ): [[% .
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6090-xxB07-xxxx Table 14- 2 1FW6090-xxB07-0Kxx, 1FW6090-xxB07-1Jxx Technical data 1FW6090 Symbol Unit -xxB07-0Kxx -xxB07-1Jxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 154 142 Rated current IN A 9.5 13 Maximum speed at rated torque nMAX,MN rpm 220 430 Rated power dissipation PV,N kW 2.69 2.
Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6090-xxx07-xxxx ): [[% -[[ 7RUTXH RYHU VSHHG 7RUTXH 0 LQ 1P 7RUTXH 0 LQ 1P ): [[% .
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6090-xxB10-xxxx Table 14- 3 1FW6090-xxB10-0Kxx, 1FW6090-xxB10-1Jxx Technical data 1FW6090 Symbol Unit -xxB10-0Kxx -xxB10-1Jxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 231 216 Rated current IN A 7.9 14 Maximum speed at rated torque nMAX,MN rpm 82 270 Rated power dissipation PV,N kW 3.5 3.
Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6090-xxx10-xxxx ): [[% -[[ 7RUTXH RYHU VSHHG 7RUTXH 0 LQ 1P 7RUTXH 0 LQ 1P ): [[% .
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6090-xxB15-xxxx Table 14- 4 1FW6090-xxB15-1Jxx, 1FW6090-xxB15-2Jxx Technical data 1FW6090 Symbol Unit -xxB15-1Jxx -xxB15-2Jxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 338 319 Rated current IN A 15 23 Maximum speed at rated torque nMAX,MN rpm 150 310 Rated power dissipation PV,N kW 4.87 4.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams 14.2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6130 Symbol Unit -xxB05-0Kxx -xxB05-1Jxx Temperature increase of the coolant ΔTH K 8.5 8.6 Pressure drop ΔpH bar 0.1 0.1 Characteristics for 1FW6130-xxx05-xxxx ): [[% .
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6130-xxB07-xxxx Table 14- 6 1FW6130-xxB07-0Kxx, 1FW6130-xxB07-1Jxx Technical data 1FW6130 Symbol Unit -xxB07-0Kxx -xxB07-1Jxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 344 324 Rated current IN A 10 15 Maximum speed at rated torque nMAX,MN rpm 96 200 Rated power dissipation PV,N kW 3.73 3.
Technical data and characteristics 14.2 Data sheets and diagrams Characteristics for 1FW6130-xxx07-xxxx ): [[% -[[ 7RUTXH RYHU VSHHG 7RUTXH 0 LQ 1P 7RUTXH 0 LQ 1P ): [[% .
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6130-xxB10-xxxx Table 14- 7 1FW6130-xxB10-1Jxx, 1FW6130-xxB10-2Jxx Technical data 1FW6130 Symbol Unit -xxB10-1Jxx -xxB10-2Jxx DC link voltages UZK V 600 600 Water cooling intake temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 484 450 Rated current IN A 16 24 Maximum speed at rated torque nMAX,MN rpm 120 250 Rated power loss PV,N kW 4.88 4.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6130-xxB15-xxxx Table 14- 8 1FW6130-xxB15-1Jxx, 1FW6130-xxB15-2Jxx Technical data 1FW6130 Symbol Unit -xxB15-1Jxx -xxB15-2Jxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 744 714 Rated current IN A 18 26 Maximum speed at rated torque nMAX,MN rpm 78 150 Rated power dissipation PV,N kW 6.81 6.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams 14.2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6150 Symbol Unit -xxB05-1Jxx -xxB05-4Fxx Temperature increase of the coolant ΔTH K 6.8 6.7 Pressure drop ΔpH bar 0.2 0.
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6150-xxB07-xxxx Table 14- 10 1FW6150-xxB07-2Jxx, 1FW6150-xxB07-4Fxx Technical data 1FW6150 Symbol Unit -xxB07-2Jxx -xxB07-4Fxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 470 445 Rated current IN A 25 38 Maximum speed at rated torque nMAX,MN rpm 260 450 Rated power dissipation PV,N kW 3.28 3.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6150-xxB10-xxxx Table 14- 11 1FW6150-xxB10-2Jxx, 1FW6150-xxB10-4Fxx Technical data 1FW6150 Symbol Unit -xxB10-2Jxx -xxB10-4Fxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 688 664 Rated current IN A 26 40 Maximum speed at rated torque nMAX,MN rpm 170 300 Rated power dissipation PV,N kW 4.36 4.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6150-xxB15-xxxx Table 14- 12 1FW6150-xxB15-2Jxx, 1FW6150-xxB15-4Fxx Technical data 1FW6150 Symbol Unit -xxB15-2Jxx -xxB15-4Fxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 1050 1030 Rated current IN A 26 41 Maximum speed at rated torque nMAX,MN rpm 100 190 Rated power dissipation PV,N kW 6.14 6.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams 14.2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temperature increase of the coolant ΔTH K 8 8 8.1 Pressure drop ΔpH bar 0.3 0.3 0.3 QP,MAX kW 0.23 0.231 0.233 l/min 1.5 1.5 1.5 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow rate P,MIN Temperature increase of the coolant ΔTP K 2.3 2.3 2.3 Pressure drop ΔpP bar 0.3 0.3 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Maximum dissipated thermal power QP,MAX kW 0.291 0.292 0.294 Recommended minimum volume flow l/min 1.8 1.8 1.8 Temperature increase of the coolant ΔTP K 2.3 2.3 2.3 Pressure drop ΔpH bar 0.4 0.4 0.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB07-8Fxx Phase resistance of winding at 20 °C RSTR, 20 Ω Phase inductance of winding LSTR mH 1.3 QH,MAX kW 2.8 l/min 4.8 0.139 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow H,MIN Temperature increase of the coolant ΔTH K 8.5 Pressure drop ΔpH bar 0.4 QP,MAX kW 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow -xxB10-1Jxx 0.382 -xxB10-2Jxx 0.384 -xxB10-5Gxx 0.387 l/min 2.5 2.5 2.5 Temperature increase of the coolant ΔTP K 2.2 2.2 2.2 Pressure drop ΔpH bar 0.8 0.8 0.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB10-8Fxx -xxB10-2Pxx Phase resistance of winding at 20 °C RSTR, 20 Ω 0.182 0.0906 Phase inductance of winding LSTR mH 1.8 0.9 QH,MAX kW 3.68 3.59 l/min 6.4 6.4 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow H,MIN Temperature increase of the coolant ΔTH K 8.3 8.1 Pressure drop ΔpH bar 0.8 0.8 QP,MAX kW 0.397 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Data for precision motor cooler *) Symbol Unit -xxB15-2Jxx Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow P,MIN -xxB15-5Gxx -xxB15-8Fxx 0.536 0.54 0.554 l/min 3.6 3.6 3.6 Temperature increase of the coolant ΔTP K 2.1 2.2 2.2 Pressure drop ΔpH bar 1.4 1.4 1.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit -xxB15-2Pxx -xxB15-0Wxx Rotor moment of inertia JL 10-2 kgm2 53.1 53.1 Phase resistance of winding at 20 °C RSTR, 20 Ω 0.127 0.0636 Phase inductance of winding LSTR mH 1.4 0.7 QH,MAX kW 5.01 5.14 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 8.9 8.9 Temperature increase of the coolant ΔTH K 8.1 8.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Data for precision motor cooler *) Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow P,MIN 0.694 0.712 0.694 l/min 4.7 4.7 4.7 Temperature increase of the coolant ΔTP K 2.1 2.2 2.1 Pressure drop ΔpH bar 2.3 2.3 2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6160 Symbol Unit Rotor moment of inertia JL 10-2 kgm2 -xxB20-0Wxx 70.1 Phase resistance of winding at 20 °C RSTR, 20 Ω Phase inductance of winding LSTR mH 0.0817 0.9 QH,MAX kW 6.6 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 11.4 Temperature increase of the coolant ΔTH K 8.4 Pressure drop ΔpH bar 2.3 kW 0.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams 14.2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temperature increase of the coolant ΔTH K 7.3 7.3 7.3 Pressure drop ΔpH bar 0.5 0.5 0.5 QP,MAX kW 0.284 0.284 0.284 l/min 1.8 1.8 1.8 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow rate P,MIN Temperature increase of the coolant ΔTP K 2.3 2.3 2.3 Pressure drop ΔpH bar 0.5 0.5 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Data for precision motor cooler *) Symbol Maximum dissipated thermal power QP,MAX Recommended minimum volume flow P,MIN Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx kW 0.359 0.359 0.359 2 2 2 l/min Temperature increase of the coolant ΔTP K 2.5 2.5 2.5 Pressure drop ΔpH bar 0.6 0.6 0.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB07-8Fxx Rotor moment of inertia JL 10-2 kgm2 48.6 Phase resistance of winding at 20 °C RSTR, 20 Ω 0.179 Phase inductance of winding LSTR mH 1.6 QH,MAX kW 3.43 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 5.9 Temperature increase of the coolant ΔTH K 8.3 Pressure drop ΔpH bar 0.6 kW 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Data for precision motor cooler *) Symbol Unit -xxB10-1Jxx -xxB10-2Jxx -xxB10-5Gxx Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow P,MIN 0.472 0.472 0.472 l/min 2.3 2.3 2.3 Temperature increase of the coolant ΔTP K 2.9 2.9 2.9 Pressure drop ΔpH bar 0.8 0.8 0.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB10-8Fxx -xxB10-2Pxx Rotor moment of inertia JL 10-2 kgm2 67.8 67.8 Phase resistance of winding at 20 °C Phase inductance of winding RSTR, 20 Ω 0.235 0.093 LSTR mH 2.3 0.9 QH,MAX kW 4.51 4.41 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 6.7 6.7 Temperature increase of the coolant ΔTH K 9.7 9.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Data for precision motor cooler *) Symbol Unit -xxB15-2Jxx -xxB15-5Gxx -xxB15-8Fxx Maximum dissipated thermal power QP,MAX kW 0.659 0.659 0.679 3.2 3.2 3.2 3 3 3.1 1.4 Recommended minimum volume flow P,MIN l/min Temperature increase of the coolant ΔTP K Pressure drop ΔpH bar 1.4 1.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB15-2Pxx -xxB15-0Wxx Rotor moment of inertia JL 10-2 kgm2 99.8 99.8 Phase resistance of winding at 20 °C Phase inductance of winding RSTR, 20 Ω 0.13 0.0822 LSTR mH 1.4 0.9 QH,MAX kW 6.17 6.3 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 8.8 8.8 Temperature increase of the coolant ΔTH K 10 10.2 Pressure drop ΔpH bar 1.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Data for precision motor cooler *) Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow P,MIN 0.847 0.873 0.854 l/min 4.7 4.7 4.7 Temperature increase of the coolant ΔTP K 2.6 2.6 2.6 Pressure drop ΔpH bar 2.8 2.8 2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6190 Symbol Unit -xxB20-0Wxx Rotor moment of inertia JL 10-2 kgm2 Phase resistance of winding at 20 °C RSTR, 20 Ω Phase inductance of winding LSTR mH 1.1 QH,MAX kW 8.09 132 0.106 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 12.8 Temperature increase of the coolant ΔTH K 9.1 Pressure drop ΔpH bar 2.8 kW 0.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams 14.2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB05-1Jxx -xxB05-2Jxx -xxB05-5Gxx Temperature increase of the coolant ΔTH K 8 8.2 8.1 Pressure drop ΔpH bar 0.5 0.5 0.5 QP,MAX kW 0.287 0.295 0.29 l/min 1.6 1.6 1.6 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow rate P,MIN Temperature increase of the coolant ΔTP K 2.6 2.6 2.6 Pressure drop ΔpH bar 0.5 0.5 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Data for precision motor cooler *) Symbol Unit -xxB07-1Jxx -xxB07-2Jxx -xxB07-5Gxx Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow P,MIN 0.362 0.373 0.366 l/min 2.1 2.1 2.1 Temperature increase of the coolant ΔTP K 2.4 2.5 2.5 Pressure drop ΔpH bar 0.8 0.8 0.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB07-8Fxx Rotor moment of inertia JL 10-2 kgm2 84.3 Phase resistance of winding at 20 °C RSTR, 20 Ω 0.197 Phase inductance of winding LSTR mH 1.9 QH,MAX kW 3.4 l/min 6.1 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow H,MIN Temperature increase of the coolant ΔTH K 8 Pressure drop ΔpH bar 0.8 kW 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Data for precision motor cooler *) Symbol Unit -xxB10-2Jxx Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow P,MIN -xxB10-5Gxx -xxB10-8Fxx 0.490 0.493 0.482 l/min 2.9 2.9 2.9 Temperature increase of the coolant ΔTP K 2.4 2.4 2.4 Pressure drop ΔpH bar 1.3 1.3 1.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB10-2Pxx Rotor moment of inertia JL 10-2 kgm2 118 Phase resistance of winding at 20 °C RSTR, 20 Ω 0.13 Phase inductance of winding LSTR mH 1.4 QH,MAX kW 4.58 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow H,MIN l/min 8 Temperature increase of the coolant ΔTH K 8.3 Pressure drop ΔpH bar 1.3 kW 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Data for precision motor cooler *) Symbol Maximum dissipated thermal power QP,MAX Recommended minimum volume flow P,MIN Unit -xxB15-4Cxx kW 0.69 0.672 0.673 4 4 4 l/min -xxB15-5Gxx -xxB15-8Fxx Temperature increase of the coolant ΔTP K 2.5 2.4 2.4 Pressure drop ΔpH bar 2.2 2.2 2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit Rotor moment of inertia JL 10-2 kgm2 -xxB15-2Pxx -xxB15-0Wxx 173 173 Phase resistance of winding at 20 °C RSTR, 20 Ω 0.182 0.0904 Phase inductance of winding LSTR mH 2 1 QH,MAX kW 6.4 6.24 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 10.5 10.5 Temperature increase of the coolant ΔTH K 8.8 8.5 Pressure drop ΔpH bar 2.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Data for precision motor cooler *) Symbol Unit -xxB20-5Gxx -xxB20-8Fxx -xxB20-2Pxx Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow P,MIN 0.863 0.865 0.887 l/min 5.1 5.1 5.1 Temperature increase of the coolant ΔTP K 2.4 2.4 2.5 Pressure drop ΔpH bar 3.4 3.4 3.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6230 Symbol Unit -xxB20-0Wxx Rotor moment of inertia JL 10-2 kgm2 Phase resistance of winding at 20 °C RSTR, 20 Ω Phase inductance of winding LSTR mH 1.4 QH,MAX kW 8.02 228 0.116 Data for main motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow l/min 13 Temperature increase of the coolant ΔTH K 8.9 Pressure drop ΔpH bar 3.4 kW 0.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams 14.2.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6290 Symbol Unit -xxB07-5Gxx -xxB07-0Lxx -xxB07-2Pxx Temperature increase of the coolant ΔTH K 9.7 9.7 9.7 Pressure drop ΔpH bar 0.4 0.4 0.4 QP,MAX kW 0.42 0.42 0.421 l/min 2.2 2.2 2.2 Data for precision motor cooler *) Maximum dissipated thermal power Recommended minimum volume flow P,MIN Temperature increase of the coolant ΔTP K 2.7 2.7 2.7 Pressure drop ΔpH bar 0.4 0.4 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6290 Data for precision motor cooler *) Symbol Unit -xxB11-7Axx -xxB11-0Lxx -xxB11-2Pxx Maximum dissipated thermal power QP,MAX kW Recommended minimum volume flow P,MIN 0.577 0.578 0.58 l/min 3.4 3.4 3.4 Temperature increase of the coolant ΔTP K 2.4 2.4 2.4 Pressure drop ΔpH bar 0.8 0.8 0.
Technical data and characteristics 14.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6290 Data for precision motor cooler *) Symbol Unit -xxB15-7Axx -xxB15-0Lxx -xxB15-2Pxx Maximum dissipated thermal power QP,MAX kW 0.736 0.737 0.739 5.2 5.2 5.2 2 2 2 1.8 1.8 1.
Technical data and characteristics 14.
Technical data and characteristics 14.2 Data sheets and diagrams Data sheet 1FW6290-xxB20-xxxx Table 14- 43 1FW6290-xxB20-0Lxx, 1FW6290-xxB20-2Pxx Technical data 1FW6290 Symbol Unit -xxB20-0Lxx -xxB20-2Pxx DC link voltages UZK V 600 600 Water cooling inlet temperature TVORL °C 35 35 Rated temperature of winding TN °C 130 130 Rated torque MN Nm 5760 5670 Rated current IN A 95 120 Maximum speed at rated torque nMAX,MN rpm 68 91 Rated power dissipation PV,N kW 11 11.
Technical data and characteristics 14.2 Data sheets and diagrams Technical data 1FW6290 Data for precision motor cooler *) Symbol Maximum dissipated thermal power QP,MAX Recommended minimum volume flow P,MIN Unit -xxB20-0Lxx -xxB20-2Pxx kW 0.895 0.897 l/min 5.9 5.9 Temperature increase of the coolant ΔTP K 2.2 2.2 Pressure drop ΔpH bar 2.2 2.
Installation drawings/Dimension drawings 15.1 15 Installation situation for motors with a cooling jacket Design information for installation hole and O ring ● Provide insertion inclines: Minimum length Z at 15°: 3 mm, at 20°: 2 mm, edges rounded and polished Debur and round inside holes (cooling water connections) ● Surface quality of the opposite sealing surfaces: Rmax ≤ 16 µm, Rz ≤ 10 µm, Ra ≤ 1.6 µm ● Note the installation hole fit (H8).
Installation drawings/Dimension drawings 15.2 Explanation of installation drawings 15.2 Explanation of installation drawings Installation dimensions The following design-related dimensions must be taken into account.
Installation drawings/Dimension drawings 15.2 Explanation of installation drawings Note Siemens AG reserves the right to change the motor dimensions as part of design improvements without prior notification. The dimension drawings provided in this documentation, therefore, may not necessarily be up to date. Up-to-date dimension drawings can be requested at no charge.
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A Appendix A.1 Recommended manufacturers Information regarding third-party products NOTICE This document contains recommendations relating to third-party products. This involves third-party products whose fundamental suitability is familiar to us. It goes without saying that equivalent products from other manufacturers may be used. Our recommendations are to be seen as helpful information, not as requirements or regulations.
Appendix A.1 Recommended manufacturers Serto GmbH Kasseler Strasse 64 D-34277 FULDABRÜCK, Germany Phone: +49 (0) 5 61 - 5 80 04 - 0 Fax: +49 (0) 5 61 - 5 80 04 - 44 E-mail: info@serto.de www.serto.com SMC Pneumatik GmbH Boschring 13 - 15 63329 EGELSBACH Phone: +49 (0) 61 03 - 4 02 - 0 Fax: +49 (0) 61 03 - 4 02 - 1 39 E-mail: info@smc-pneumatik.de www.smc-pneumatik.de A.1.
Appendix A.1 Recommended manufacturers Hydac International GmbH Industriegebiet 66280 Sulzbach/Saar, Germany Phone: +49 (0) 68 97 - 5 09 - 01 E-mail: info@hydac.com www.hydac.com Rittal GmbH & Co. KG Auf dem Stützelberg 35745 Herborn, Germany Phone: +49 (0) 27 72 - 5 05 - 0 Fax: +49 (0) 27 72 - 5 05 - 23 19 E-mail: info@rittal.de www.rittal.de A.1.
Appendix A.1 Recommended manufacturers A.1.4 Supply sources for braking elements HEMA Maschinen und Apparateschutz GmbH Seligenstädter Straße 82 63500 SELIGENSTADT Phone: +49 (0) 61 82 - 7 73 - 0 Fax: +49 (0) 61 82 - 7 73 - 35 E-mail: info@hema-schutz.de www.hema-schutz.de Chr. Mayr GmbH + Co. KG Eichenstraße 1 87665 MAUERSTETTEN Phone: +49 (0) 83 41 - 8 04 - 0 Fax: +49 (0) 83 41 - 8 04 - 4 21 E-mail: info@mayr.de www.mayr.
Appendix A.2 Fax form for suggestions/corrections (copy template) A.2 Fax form for suggestions/corrections (copy template) Should you come across any printing errors when reading this publication, please notify us on this sheet. We would also be grateful for any suggestions and recommendations for improvement.
Appendix A.3 List of abbreviations A.3 List of abbreviations abs.
Appendix A.
Index A Abbreviations, 297 Accidents First aid, 19 Anti-corrosion protection, 53 Approvals, 28 Axial forces, 82 B Bearings, 109 Braking, 109 Braking concepts, 110 C Characteristics for 1FW6090-xxx05-xxxx, 183 Characteristics for 1FW6090-xxx07-xxxx, 185 Characteristics for 1FW6090-xxx10-xxxx, 187 Characteristics for 1FW6090-xxx15-xxxx, 189 Characteristics for 1FW6130-xxx05-xxxx, 191 Characteristics for 1FW6130-xxx07-xxxx, 193 Characteristics for 1FW6130-xxx10-xxxx, 195 Characteristics for 1FW6130-xxx15-xxx
Index G P Grounding, 145 Packaging, 171, 174 Parallel operation, 55 Power connection, 143 PTC elements, 44 PTC temperature resistance, 45 H Heat-exchanger unit, 51 High-voltage test, 169 Hoses for the cooling system, 158 Hotline, 6 I Incorrect commutation, 106 Inlet temperature, 51 Intermittent duty, 77 J Janus arrangement, 59 K KTY 84, 46 M Magnetic fields First aid in the case of accidents, 19 Occurrence, 17 Strength, 18 Malfunctions Braking, 109 Motor Disposal, 173 Motor assembly, 79 Degree of p
Index Temp–S Evaluation, 48 Third-party products, 291 Tightening torques, 83 Torque ripple, 26 Transport, 171 W Winding insulation, 26 1FW6 Built-in torque motors Configuration Manual, 05/2009, 6SN1197-0AE00-0BP3 301
Siemens AG Industry Sector Drive Technologies Motion Control Systems Postfach 3180 91050 ERLANGEN GERMANY Subject to change © Siemens AG 2009 www.siemens.
