SINAMICS SINAMICS G120 inverters PM230 Power Modules, IP20 / push-through technology (PT) Hardware Installation Manual Edition 08/2016
Changes in this manual 1 Fundamental safety instructions 2 SINAMICS Introduction 3 SINAMICS G120P Power Module PM230, IP20 / Pushthrough technology (PT) Installing/mounting 4 Connecting 5 Service and maintenance 6 Technical specifications 7 Spare parts and accessories 8 Appendix A Hardware Installation Manual Edition 08/2016 08/2016 A5E34331322B AB
Legal information Warning notice system This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.
Table of contents 1 Changes in this manual .............................................................................................................................7 2 Fundamental safety instructions...................................................................................................................9 3 4 5 6 2.1 General safety instructions.......................................................................................................9 2.
Table of contents 6.2 7 8 A Replacing the cooling fan.......................................................................................................53 Technical specifications..............................................................................................................................57 7.1 Overload capability of the inverter..........................................................................................58 7.2 Cable cross-sections and tightening torques.............
Changes in this manual 1 Changes with respect to the manual, Edition 06/2014 The new PM230 FSA, FSB and FSC Power Modules support STO. How can you identify a Power Module of the new series? From the article number. The devices belonging to the new series have a "G" instead of an "L" at the last but one position. Otherwise, the article numbers are identical.
Changes in this manual 8 Power Module PM230, IP20 / Push-through technology (PT) Hardware Installation Manual, 08/2016, A5E34331322B AB
Fundamental safety instructions 2.1 2 General safety instructions DANGER Danger to life due to live parts and other energy sources Death or serious injury can result when live parts are touched. ● Only work on electrical devices when you are qualified for this job. ● Always observe the country-specific safety rules. Generally, six steps apply when establishing safety: 1. Prepare for shutdown and notify all those who will be affected by the procedure. 2. Disconnect the machine from the supply.
Fundamental safety instructions 2.1 General safety instructions WARNING Danger to life when live parts are touched on damaged devices Improper handling of devices can cause damage. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury. ● Ensure compliance with the limit values specified in the technical data during transport, storage and operation. ● Do not use any damaged devices.
Fundamental safety instructions 2.1 General safety instructions WARNING Danger to life due to fire spreading if housing is inadequate Fire and smoke development can cause severe personal injury or material damage. ● Install devices without a protective housing in a metal control cabinet (or protect the device by another equivalent measure) in such a way that contact with fire is prevented. ● Ensure that smoke can only escape via controlled and monitored paths.
Fundamental safety instructions 2.1 General safety instructions WARNING Danger of an accident occurring due to missing or illegible warning labels Missing or illegible warning labels can result in accidents involving death or serious injury. ● Check that the warning labels are complete based on the documentation. ● Attach any missing warning labels to the components, in the national language if necessary. ● Replace illegible warning labels.
Fundamental safety instructions 2.2 Safety instructions for electromagnetic fields (EMF) 2.2 Safety instructions for electromagnetic fields (EMF) WARNING Danger to life from electromagnetic fields Electromagnetic fields (EMF) are generated by the operation of electrical power equipment such as transformers, converters or motors. People with pacemakers or implants are at a special risk in the immediate vicinity of these devices/systems.
Fundamental safety instructions 2.3 Handling electrostatic sensitive devices (ESD) 2.3 Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge.
Fundamental safety instructions 2.4 Industrial security 2.4 Industrial security Note Industrial security Siemens provides products and solutions with industrial security functions that support the secure operation of plants, solutions, machines, equipment and/or networks. They are important components in a holistic industrial security concept. With this in mind, Siemens’ products and solutions undergo continuous development. Siemens recommends strongly that you regularly check for product updates.
Fundamental safety instructions 2.5 Residual risks of power drive systems 2.5 Residual risks of power drive systems When assessing the machine- or system-related risk in accordance with the respective local regulations (e.g., EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
3 Introduction Overview The Power Modules belong to the modular family of SINAMICS G120 inverters. A modular inverter comprises Control Unit and Power Module. PM230 Power Modules have been specifically designed for pump and fan drives in industrial HVAC applications for a line voltage range from 3 AC 380 V … 480 V. The Power Modules are available as built-in devices or in push-through technology.
Introduction STO with PM230 and CU240 The PM230 FSA … FSC Power Modules have been technically revised. Together with CU240 Control Units from software version V4.7 SP3, they support the STO safety function. You can identify the new series of Power Modules as a result of the article number. The article numbers of the new Power Modules have a "G" instead of an "L" at the last but one position. Otherwise, the article numbers are identical.
Introduction 3.1 Component specification according to UL 3.1 Component specification according to UL The components of the SINAMICS G120 product family are certified according to UL508C. The certification is indicated on the products using the UL Listing Mark. You can find proof of the certification on the Internet UL certificates (http://www.ul.com) under "Tools / Online Certifications Directory" by entering the file number or the "Name".
Introduction 3.2 Permissible motors 3.2 Permissible motors Note Motors for inverter operation Only use motors that are suitable for operation with inverters with a DC link. Permissible motors For the Power Modules, induction motors are permissible in the range from 25 % … 150 % of the inverter power without any restrictions.
Installing/mounting 4.1 4 Installation conditions General installation conditions When installing the Power Modules, carefully observe the following sections in Chapter Technical specifications (Page 57) in order to guarantee reliable, continuous and disturbance-free operation.
Installing/mounting 4.
Installing/mounting 4.2 EMC-compliant installation of a plant or machine 4.2 EMC-compliant installation of a plant or machine The inverter is designed for operation in industrial environments where strong electromagnetic fields are to be expected. Reliable and disturbance-free operation is only guaranteed for EMC-compliant installation. To achieve this, subdivide the control cabinet and the machine or system into EMC zones: EMC zones /LQH VXSSO\ &RQWURO FDELQHW )XVHV VZLWFKHV DQG FRQWDFWRUV /LQH UH
Installing/mounting 4.2 EMC-compliant installation of a plant or machine 4.2.1 Control cabinet ● Assign the various devices to zones in the control cabinet. ● Electromagnetically uncouple the zones from each other by means of one of the following actions: – Side clearance ≥ 25 cm – Separate metal enclosure – Large-area partition plates ● Route cables of various zones in separate cable harnesses or cable ducts. ● Install filters or isolation amplifiers at the interfaces of the zones.
Installing/mounting 4.2 EMC-compliant installation of a plant or machine 7UDQVIRUPHU &RQWURO FDELQHW &RQWURO FDELQHW 0RXQWLQJ SODWH )XVHV VZLWFKHV DQG FRQWDFWRUV /LQH ILOWHU / / (OHFWULFDOO\ FRQGXFWLYH FRQQHFWLRQV WKURXJK D ODUJH VXUIDFH DUHD ,QYHUWHU / 1 2XWSXW UHDFWRU RU VLQH ZDYH ILOWHU 3( 6KLHOG VXSSRUW 3( 3( (TXLSRWHQWLDO ERQGLQJ 3( 'ULYHQ PDFKLQH )RXQGDWLRQ Figure 4-2 Grounding and high-frequency equipotential bonding measures in the control cabinet and in the plant/syste
Installing/mounting 4.2 EMC-compliant installation of a plant or machine Cable routing inside the cabinet ● Route the power cables with a high level of interference so that there is a minimum clearance of 25 cm to cables with a low level of interference. If the minimum clearance of 25 cm is not possible, insert separating metal sheets between the cables with a high level of interference and cables with a low level of interference.
Installing/mounting 4.2 EMC-compliant installation of a plant or machine Routing cables outside the control cabinet ● Maintain a minimum clearance of 25 cm between cables with a high level of interference and cables with a low level of interference.
Installing/mounting 4.2 EMC-compliant installation of a plant or machine 4.2.3 Electromechanical components Radio interference suppression ● Connect interference suppression elements to the following components: – Coils of contactors – Relays – Solenoid valves – Motor holding brakes ● Connect the interference suppression element directly at the coil. ● Use RC elements or varistors for AC-operated coils and freewheeling diodes or varistors for DC-operated coils.
Installing/mounting 4.3 Power losses and air cooling requirements 4.3 Power losses and air cooling requirements Cooling requirements To protect the components from overheating, the control cabinet requires a cooling air flow, which depends on the power loss of the individual components. Formula for calculating the cooling airflow: airflow [l/s] = power loss [W] * 0.86 / ΔT [K] ● Power loss: ● Δ T: Total of the power losses of the individual components.
Installing/mounting 4.3 Power losses and air cooling requirements The following losses occur in the cabinet when the device is operated with its rated data: ● FSA: 0.02 kW ● FSB: 0.045 kW ● FSC: 0.
Installing/mounting 4.4 Mounting the Power Modules 4.4 Mounting the Power Modules Protection against the spread of fire The device may be operated only in closed housings or in control cabinets with protective covers that are closed, and when all of the protective devices are used. The installation of the device in a metal control cabinet or the protection with another equivalent measure must prevent the spread of fire and emissions outside the control cabinet.
Installing/mounting 4.4 Mounting the Power Modules If you do not use the optional mounting frames, then you must ensure that the required degree of protection is complied with using other appropriate measures. Mounting instructions are provided in the following section: Mounting frames for Power Module with push-through technology (Page 79) 4.4.
Installing/mounting 4.4 Mounting the Power Modules WK 'H 0RXQWLQJ GLPHQVLRQV SW K )6% )6& 'ULOOLQJ GLPHQVLRQV E 6KLHOG SODWH K +HLJKW F &8 23 : LG 'H SW K 0RXQWLQJ GLPHQVLRQV 'ULOOLQJ GLPHQVLRQV )6' )6( )6) E 6KLHOG FRQQHFWLRQ NLW K +HLJKW F GW K &8 ,23 :L Table 4-2 Depth with Control Unit and operator panel Depth (mm) with ... CU230P-2 CU240B/E-2 CU250S-2 … Control Unit: + 59 + 41 + 62 ... Control Unit and blanking cover / BOP-2: + 70 + 52 + 73 ...
Installing/mounting 4.4 Mounting the Power Modules Table 4-3 Drilling dimensions, cooling air clearances [mm] and fixing [Nm] Frame size Drilling dimensions Cooling air clearances 1) b h c Top Bottom Front Screws/torque FSA 62.3 186 6 80 100 --- 2 x M4 / 2.5 FSB 80 281 6 80 100 --- 4 x M4 / 2.5 FSC 120 343 6 80 100 --- 4 x M5 / 3.0 FSD without filter 235 325 11 300 300 100 4 x M6 / 6.0 FSD with filter 235 419 11 300 300 100 4 x M6 / 6.
Installing/mounting 4.4 Mounting the Power Modules 4.4.2 Dimension drawings and drilling dimensions for PT Power Modules Table 4-4 Mounting dimensions without Control Unit (CU) [mm] Frame size Width Height Depth1) without shield plate with shield plate T1 +T2 T1 T2 FSA 126 238 322 171 118 53 FSB 154 345 430 171 118 53 FSC 200 411 500 171 118 53 1) Panel thickness of the control cabinet ≤ 3.5 mm The following dimension drawings and drilling patterns are not to scale.
Installing/mounting 4.4 Mounting the Power Modules Table 4-6 Frame size Section of the control cabinet a b FSA 103 FSB 148 FSC 123 1) 4.4.2.1 Drilling dimensions, cooling air clearances [mm] and fixing [Nm] c d 106 27 134 34.5 174 30.5 Cooling air clearances 1) Fixing e Top Bottom Front Screws/torque 198 88 80 100 100 8 x M5 / 3.5 304 116 80 100 100 8 x M5 / 3.5 365 156 80 100 100 10 x M5 / 3.
Installing/mounting 4.5 Supplementary components 4.5 Supplementary components Depending on the particular application, additional components may be required for your system. Information about additional components is provided in the following Sections: Connection overview (Page 46) Optional accessories (Page 79).
Installing/mounting 4.
5 Connecting Install the inverters so that you are compliant with local regulations for erecting and installing low voltage systems. DANGER Danger to life through electric shock due to the residual charge of the DC link capacitors Because of the DC link capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off. Contact with live parts can result in death or serious injury.
Connecting CAUTION Risk of injury due to hot surfaces During operation and for a short time after the inverter shuts down, the surface of the device can reach a high temperature. ● During this time, avoid any direct contact with the surface of the inverter. Protection and monitoring equipment To provide protection against short-circuit, use the overcurrent devices listed in Technical data (fuses, circuit breakers etc.).
Connecting 5.1 Permissible line supplies 5.1 Permissible line supplies Note Restrictions for installation altitudes above 2000 m Above an installation altitude of 2000 m, the permissible line supplies are restricted. Restrictions for special ambient conditions (Page 69) Note Line requirement The machine manufacturer must ensure that in operation the voltage drop between the transformer input terminals and the inverter when operated with its rated values is less than 1%.
Connecting 5.1 Permissible line supplies 5.1.2 TT line system In a TT line system, the transformer grounding and the installation grounding are independ‐ ent of one another. There are TT line supplies where the neutral conductor N is either transferred – or not. ([DPSOH 7UDQVIHU RI 1 JURXQGHG QHXWUDO SRLQW / / / 1 3( 7UDQVIRUPHU RU JHQHUDWRU 7R WKH V\VWHP Inverter operated on a TT line system ● Inverter with integrated or external line filter: – Operation on TT line systems with grounded neutral
Connecting 5.1 Permissible line supplies 5.1.3 IT system In an IT line system, all of the conductors are insulated with respect to the PE protective conductor – or connected to the PE protective conductor through an impedance. There are IT systems with and without transfer of the neutral conductor N. ([DPSOH 7UDQVIHU RI 1 LPSHGDQFH ZLWK UHVSHFW WR 3( SURWHFWLYH FRQGXFWRU / / / 1 3( 7UDQVIRUPHU RU JHQHUDWRU 7R WKH V\VWHP Inverter operated on an IT line system ● Inverters with integrated line filt
Connecting 5.1 Permissible line supplies 5.1.4 Protective conductor WARNING Danger to life caused by high leakage currents for an interrupted protective conductor The drive components conduct a high leakage current via the protective conductor. Touching conductive parts when the protective conductor is interrupted can result in death or serious injury. ● Dimension the protective conductor as stipulated in the appropriate regulations.
Connecting 5.1 Permissible line supplies Additional requirements placed on the protective conductor ①: ● For permanent connection, the protective conductor must fulfill at least one of the following conditions: – The protective conductor is routed so that it is protected against damage along its complete length. Cables routed inside electrical cabinets or enclosed machine housings are considered to be adequately protected against mechanical damage.
Connecting 5.2 Connecting the line and motor cable at the inverter 5.2 Connecting the line and motor cable at the inverter 5.2.
Connecting 5.2 Connecting the line and motor cable at the inverter 5.2.3 Length of motor cable Always dimension the motor cable so that the ohmic losses are less than 5 % of the inverter power rating. The permissible length of the motor cable also depends on the quality of the motor cable and the inverter pulse frequency. The values specified below are applicable for high quality cables, such as CY100 or similar, and for the pulse frequencies set in the factory. Pulse frequency (Page 70).
Connecting 5.2 Connecting the line and motor cable at the inverter Connections for frame sizes FSA … FSC / The Power Modules are equipped with withdraw‐ able plug connectors that cannot be inadvertently interchanged. To remove a plug connector, you must release it by pressing on the red lever. / / 3( : 9 8 5HOHDVH OHYHU /LQH VXSSO\ 0RWRU Connections for frame sizes FSD … FSF The line and motor connections have covers to prevent them from being touched. / / / 3( 8 9 : /LQH VXSSO\ 0RWRU
Connecting 5.2 Connecting the line and motor cable at the inverter 5.2.5 Connecting the motor to the inverter in a star or delta connection Standard induction motors with a rated power of approximately ≤ 3 kW are normally connected in a star/delta connection (Y/Δ) at 400 V/230 V. For a 400‑V line supply, you can connect the motor to the inverter either in a star or in a delta connection.
Connecting 5.
Service and maintenance 6 WARNING Risk of fire or electric shock as a result of defective components If an overcurrent protection device responds, this can indicate that a fault current was interrupted. Check the circuit components and all of the components of the inverter and replace defective parts and components to reduce the risk of a fire or an electric shock. You must replace the complete overload relay if the current carrying element of the relay has burnt through.
Service and maintenance 6.1 Maintenance 6.1 Maintenance The purpose of maintenance is to maintain the specified condition of the Power Module. Regularly remove dirt and pollution, and replace the fan in plenty of time. Replacing the cooling fan (Page 53) Cleaning Inverters with IP20 degree of protection Clean the inverter with an anti-static brush, a vacuum cleaner and areas that are difficult to access, using dry compressed air (max. 1 bar).
Service and maintenance 6.2 Replacing the cooling fan 6.2 Replacing the cooling fan Service life of the fan The average service life of the fan is 40,000 hours. In practice, however, the service life may deviate from this value. Especially a dusty environment can block up the fan. The fan must be replaced in good time to ensure that the inverter is ready for operation. Replacing the fan modules for inverters, frame sizes FSA … FSC Proceed as follows to replace a fan module: 1.
Service and maintenance 6.2 Replacing the cooling fan 7. Remove the fan from the device ⑥ 8. Install the new fan in the inverse sequence. You have replaced the fan. Replacing the fan for inverters, frame size FSF Procedure 1. Switch-off the inverter, and wait 5 minutes until the DC link capacitors have been discharged. 2. Disconnect all of the cables from the Power Module. 3. Release the four screws and remove the fan cover plate ①, ② 4. Remove the fan connector ③ 5.
Service and maintenance 6.2 Replacing the cooling fan 7. Swivel the fan sideways towards the outside and then remove it from the inverter ⑥ 8. Install the new fan in the inverse sequence. 9. Additionally secure the fan using four M3 nuts on the guide bolts ⑥. You have replaced the fan.
Service and maintenance 6.
Technical specifications 7 Permissible motors For the Power Modules, induction motors are permissible in the range from 25 % … 150 % of the inverter power without any restrictions. Note Motors for inverter operation Only use motors that are suitable for operation with inverters with a DC link.
Technical specifications 7.1 Overload capability of the inverter 7.1 Overload capability of the inverter Overload capability is the property of the inverter to temporarily supply a current that is higher than the rated current to accelerate a load.
Technical specifications 7.1 Overload capability of the inverter Typical inverter load cycles V ORDG F\FOH EDVHG RQ +LJK 2YHUORDG XS WR N: V ORDG F\FOH EDVHG RQ /RZ 2YHUORDG XS WR N: , ,/2 ,+2 , ,+2 ,/2 ,/2 V V ,+2 V V V , V W>V@ W>V@ V ORDG F\FOH EDVHG RQ +LJK 2YHUORDG IURP N: V ORDG F\FOH EDVHG RQ /RZ 2YHUORDG IURP N: , ,+2 ,/2 ,/2 V ,+2 V V V Figure 7-1 V V V
Technical specifications 7.2 Cable cross-sections and tightening torques 7.2 Table 7-1 Inverters Cable cross-sections and tightening torques Connection, cross-section and tightening torque for PM230 Power Modules Connection Cross-section, tightening torque Metric FSA Line supply, motor 1 … 2.5 mm2, 0.5 Nm Imperial 16 … 14 AWG, 4.5 lbf in Stripped insulation length 8 mm FSB 1.5 … 6 mm , 0.6 Nm 16 … 10 AWG, 5.5 lbf in 8 mm FSC 6 …16 mm2, 1.
Technical specifications 7.3 Electromagnetic compatibility - overview 7.
Technical specifications 7.4 Ambient conditions 7.
Technical specifications 7.5 General technical data 7.5 General technical data Property Version Line voltage 3 AC 380 V … 480 V ± 10 % Output voltage 3 AC 0 V … input voltage x 0.95 (max.) Input frequency 50 Hz … 60 Hz, ± 3 Hz Output frequency 0 Hz ... 550 Hz, depending on the control mode Power factor λ 0.
Technical specifications 7.6 Detailed technical data 7.6 Detailed technical data Note Values for Low Overload and High Overload The values for Low Overload (LO) are identical with those of the rated values. Power loss of the Power Modules The values specified for the power loss are typical values at 100% of the rated speed and 100% of the load corresponding to Low Overload. Table 7-2 PM230, IP20, frame size A, 3 AC 380 V … 480 V Article no. - without filter Article no.
Technical specifications 7.6 Detailed technical data Article no. - without filter Article no. - with filter 6SL3210-1NE13-1UG1 6SL3210-1NE13-1AG1 6SL3210-1NE14-1UG1 6SL3210-1NE14-1AG1 6SL3210-1NE15-8UG1 6SL3210-1NE15-8AG1 Weight without filter 1.4 kg 1.4 kg 1.4 kg Weight with filter 1.6 kg 1.6 kg 1.6 kg Table 7-4 PM230, IP20, frame size A, 3 AC 380 V … 480 V Article no. - without filter Article no.
Technical specifications 7.6 Detailed technical data Table 7-6 PM230, IP20, frame size B, 3-phase 380 … 480 VAC Article no. - without filter Article no. - with filter 6SL3210-1NE21-0UG1 6SL3210-1NE21-0AG1 6SL3210-1NE21-3UG1 6SL3210-1NE21-3AG1 6SL3210-1NE21-8UG1 6SL3210-1NE21-8AG1 4 kW 5.5 kW 7.5 kW LO base load input current 10.5 A 13.6 A 18.6 A LO base load output current 10.2 A 13.2 A 18 A LO base load power HO base load power 3 kW 4 kW 5.5 kW HO base load input current 8.0 A 10.
Technical specifications 7.6 Detailed technical data Article no. - without filter Article no. - with filter 6SL3210-1NE22-6UG1 6SL3210-1NE22-6AG1 6SL3210-1NE23-2UG1 6SL3210-1NE23-2AG1 6SL3210-1NE23-8UG1 6SL3210-1NE23-8AG1 3NE1803-0 35 A 3NE1817-0 45 A 3NE1817-0 50 A Power loss 0.3 kW 0.35 kW 0.45 kW Required cooling air flow 18.5 l/s 18.5 l/s 18.5 l/s Weight without filter 4.5 kg 4.5 kg 4.5 kg Weight with filter 5.1 kg 5.1 kg 5.
Technical specifications 7.6 Detailed technical data Table 7-11 PM230, IP20, frame size E, 3 AC 380 V … 480 V Article no. - without filter Article no.
Technical specifications 7.7 Restrictions for special ambient conditions 7.7 Restrictions for special ambient conditions Current de-rating depending on the ambient operating temperature 2XWSXW FXUUHQW LQ +LJK 2YHUORDG /RZ 2YHUORDG $PELHQW RSHUDWLQJ WHPSHUDWXUH LQ r& The Control Unit and operator panel can restrict the maximum permissible operating ambient temperature of the Power Module.
Technical specifications 7.7 Restrictions for special ambient conditions 7.7.1 Current reduction depending on pulse frequency Current derating depending on the pulse frequency LO base load Output base-load current at a pulse frequency of 2 kHz 4 kHz 6 kHz 8 kHz 10 kHz 12 kHz 14 kHz 16 kHz kW A A A A A A A A 0.37 -- 1.30 1.11 0.91 0.78 0.65 0.59 0.52 0.55 -- 1.70 1.45 1.19 1.02 0.85 0.77 0.68 0.75 -- 2.20 1.87 1.54 1.32 1.10 0.99 0.88 1.1 -- 3.10 2.64 2.
Technical specifications 7.8 Electromagnetic compatibility of variable-speed drives 7.8 Electromagnetic compatibility of variable-speed drives EMC (electromagnetic compatibility) means that the devices function satisfactorily without interfering with other devices and without being disrupted by other devices. This is true when the emitted interference (emission level) and the interference immunity are matched with each other.
Technical specifications 7.8 Electromagnetic compatibility of variable-speed drives ● Category C3: Drive systems for rated voltages < 1000 V - only for operation in the second environment. ● Category C4: Drive systems for IT line supplies for operation in complex systems in the second environment. An EMC plan must be created.
Technical specifications 7.8 Electromagnetic compatibility of variable-speed drives ● The current is not higher than the LO input current of the inverter (high-frequency, cableconducted interference voltages). Detailed technical data (Page 64). ● You use an inverter with integrated line filter / / / – for inverters, frame sizes FSA … FSC with Profinet interface, additionally: The inverter is connected to the line supply through two ferrite cores, e.g. "Würth 742 712 - 22" or equivalent versions.
Technical specifications 7.8 Electromagnetic compatibility of variable-speed drives 7.8.1.2 Operation in the first environment Interference immunity You do not have to take any additional measures regarding interference immunity.
Technical specifications 7.
Technical specifications 7.8 Electromagnetic compatibility of variable-speed drives 7.8.3 EMC limit values in South Korea 넩 韥韥鱉 꽺ꓩ끞(A 鞾) 놹녅볁놶뼞韥韥ꈑ 볅ꎙ녅 鿅鱉 ꩡ끞녅鱉 넩 뇅냹 늱넍뼍겑韥 ꗉꄱꐥ, 閵뇊뀭넍 덵꾢꾅 ꩡ끞뼍鱉 阸냹 ꑞ놶냱ꈑ 뼞鱽鲙.
Spare parts and accessories 8.1 8 Product maintenance Inverter components are being continuously developed within the scope of product update. The product update includes, for example, measures to increase the ruggedness or hardware changes, which are necessary as components are being discontinued. These further developments are "spare parts-compatible" and do not change the article number.
Spare parts and accessories 8.2 Spare parts 8.2 Spare parts Power Modules FSA Fan kit 6SL3200-0SF12-0AA0 Power Modules FSB Fan kit 6SL3200-0SF13-0AA0 Power Modules FSC Fan kit 6SL3200-0SF14-0AA0 Power Modules FSD Fan kit 6SL3200-0SF04-0AA0 for ● all FSA Power Modules for ● all FSB Power Modules for ● all Power Modules FSC for ● 6SL3225-0BE31-5AA0 (18.
Spare parts and accessories 8.3 Optional accessories 8.3 Optional accessories 8.3.1 Mounting frames for Power Module with push-through technology Order numbers for mounting frames ● FSA: 6SL3260-6AA00-0DA0 ● FSB: 6SL3260-6AB00-0DA0 ● FSC: 6SL3260-6AC00-0DA0 All of the necessary nuts and seals are included in the scope of delivery. Mounting instructions for the mounting frames Procedure Proceed as follows to correctly mount the Power Module: 1.
Spare parts and accessories 8.
Spare parts and accessories 8.3 Optional accessories 8.3.2 Line filters With a line filter, the inverter can achieve a higher radio interference class. The line filters integrated in the inverter correspond to Category C2 according to EN 61800-3. External filters are available for Category C2 or C1 according to EN 61800-3. Details are provided in the following tables.
Spare parts and accessories 8.3 Optional accessories Technical data Article number Power loss (W) at 50 Hz Connection (mm2) Line supply PE Power Module De‐ gree of pro‐ tec‐ tion 6SL3203-0BE17-7BA0 13 Screw terminals 2.
Spare parts and accessories 8.3 Optional accessories The following applies when using a sine-wave filter: ● Operation is only permissible with pulse frequencies from 4 kHz to 8 kHz. ● The inverter power is reduced by 5%. ● The maximum output frequency of the inverter is 150 Hz at 380 V to 480 V. ● Operation and commissioning may only be performed with the motor connected, as the sine-wave filter is not no-load proof. ● An output reactor is superfluous.
Spare parts and accessories 8.3 Optional accessories Table 8-2 Technical data Article number Ploss 1) (W) Connection 6SL3202-0AE26-2SA0 65 Screw terminals 25 … 50 mm2 IP20 6SL3202-0AE28-8SA0 100 Screw terminals 25 … 95 mm IP20 6SL3202-0AE31-5SA0 180 Screw terminals 50 … 150 mm2 IP20 6SL3202-0AE31-8SA0 190 Screw terminals 50 … 150 mm IP20 1) 2 2 Power loss at 50 Hz Table 8-3 Assignment table Power Module Article number 8.3.
Spare parts and accessories 8.3 Optional accessories Clearances to other devices Keep shaded areas free of any devices and components. P P PP PP P P N: N: N: N: P PP P PP P P Minimum clearances of the output reactor to other devices, space-saving mounting examples 8.3.4.1 Output reactors for inverters FSA ...
Spare parts and accessories 8.3 Optional accessories Table 8-4 Dimensions and weights Article number Overall dimensions (mm) W H D Drilling dimen‐ sions (mm) b Fixing/torque (Nm) Weight (kg) 3.4 t 6SL3202-0AE16-1CA0 207 166 73 166 57 4 x M4 / 3 Nm 6SL3202-0AE18-8CA0 207 166 73 166 57 4 x M4 / 3 Nm 3.9 6SL3202-0AE21-8CA0 247 211 100 225 81 4 x M5 / 6 Nm 10.1 6SL3202-0AE23-8CA0 257 228 115 225 85 4 x M5 / 6 Nm 11.
Spare parts and accessories 8.3 Optional accessories 8.3.4.2 Output reactors for inverters FSD ...
Spare parts and accessories 8.3 Optional accessories 8.3.5 Shield connection kit The shield connection kit is used to connect the shield of the control and motor cables in an EMC-compliant fashion. ● The shield plate is included in the scope of delivery of Power Modules, frame sizes FSA … FSC. ● For frame sizes FSD … FSF, the shield connection kit can be ordered as option under the following article numbers.
A Appendix A.1 Manuals and technical support A.1.1 Manuals for your inverter Manuals with additional information that can be downloaded: EMC-compliant electrical cabinet design ● PM230, IP20 Hardware Installation Manual (https://support.industry.siemens.com/cs/ww/ de/view/109476290/en) Installing Power Modules, reactors and filters. Technical specifications, maintenance (this manual) ● PM230, IP55 Hardware Installation Manual (https://support.industry.siemens.
Appendix A.1 Manuals and technical support ● EMC installation guideline (http://support.automation.siemens.com/WW/view/en/ 60612658) EMC-compliant control cabinet design, potential equalization and cable routing ● Accessories manual (https://support.industry.siemens.com/cs/ww/en/ps/13225/man) Installation descriptions for inverter components, e.g. line reactors and line filters. The printed installation descriptions are supplied together with the components. A.1.
Appendix A.1 Manuals and technical support Safety Integrated for novices technical overview Application examples for SINAMICS G drives with Safety Integrated Safety Integrated for novices (https://support.industry.siemens.com/cs/ww/en/view/ 80561520) A.1.3 Product Support You can find additional information on the product and more in the Internet under (http:// www.siemens.
Appendix A.2 Directives and standards A.2 Directives and standards Relevant directives and standards The following directives and standards are relevant for the inverters: European Low Voltage Directive The inverters fulfil the requirements stipulated in the Low-Voltage Directive 2014/35/EU, if they are covered by the application area of this directive.
Appendix A.2 Directives and standards Quality systems Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. Certificates for download ● EC Declaration of Conformity: (https://support.industry.siemens.com/cs/ww/en/view/ 58275445) ● Certificates for the relevant directives, prototype test certificates, manufacturers declarations and test certificates for functions relating to functional safety ("Safety Integrated"): (http://support.automation.siemens.
Appendix A.3 Abbreviations A.3 94 Abbreviations Abbreviation State AC Alternating current CE Communauté Européenne CU Control Unit DC Direct current DI Digital input DIP DIP switch DO Digital output ECD Equivalent circuit diagram EEC European Economic Community ELCB Earth leakage circuit breaker EMC Electromagnetic compatibility (EMC) EMI Electromagnetic interference FS… Frame size ...
Index 8 G 87 Hz characteristic, 49 Getting Started, 89 A H Accessories, 89 Air barrier, 29 Hardware Installation Manual, 89 Harmonic currents, 75 High Overload, 58 Hotline, 91 B Base load, 58 Base load input current, 58 Base load output current, 58 Base load power, 58 C Cable lug, 48 ring-shaped, 48 Standard, 48 Catalog, 90 Configuring support, 90 Cooling, 29 cUL-compliant installation, 21 Current reduction, 70 D Delta connection, 49 Dimension drawings, 81, 84, 87 Dimensioned drawings, 85 Drilling
Index P Parameter Manual, 89 Permissible motors, 20, 57 Power distribution systems, 41 Protective conductor, 41 Pulse frequency, 70 Q Questions, 91 R Radio interference class, 81 S Safety notes Electrical installation, 39 Service life of the fan, 53 Sine-wave filter, 82 SIZER, 90 Standards EN 61800-3, 92 Star connection (Y), 49 Support, 91 T TN line system, 41 TT line system, 41 U UL-compliant installation, 21 96 Power Module PM230, IP20 / Push-through technology (PT) Hardware Installation Manual, 0
Further information SINAMICS inverters: www.siemens.com/sinamics Siemens AG Digital Factory Motion Control Postfach 3180 91050 ERLANGEN GERMANY www.siemens.com/drives Subject to change © Siemens AG 2013 - 2016 Scan the QR code for further information on SINAMICS G120P.
