User Manual

Motor Connections
To ensure the correct motor connections, refer to the rating label and the inside of the motor’s top cover.
Delta configuration Star configuration
E0605/0496382 02 001
660-725
440- 480
380- 420
1LE1 002-1DB43- 4AA0
kW
15
A
Hz
V
690
400
Y
60
50
50
17,1
29,5
D-91056 Erlangen
3~Mot.
1/min
cos φ
eta
89,4%
89,4%
0,82
0,82
0,82
17,3 1760
1460
A
V
30,0-30,2
IEC/ EN 60034
160L IMB3
IP55
73 kg
29,5
15
89,4%
1460
Bearing
DE
NE
6209-2ZC3
6209-2ZC3
460
17,4 -17,5
30,2-29,8
Th.Cl. 155 (F)
V
690
400
Y
60
50
50
460
1
2
3
5 5
6 6
① Line power input
② Motor cable
③ Metal back plate
④ Clips to fix motor and power
cable screen securely
⑤ Screened cables
⑥ Cable glands (not supplied)
FSA - FSC
FSD - FSF
4 4
3
5 5
6 6
U2
PE
W2V2
U1/L1 V1/L2 W1/L1
4
1
2
4
Gland plate dimensions information
Frame
size
Power range (LO) Power cable
gland diameter
Control cable
gland diameter
Cable gland manufacturers
A 0.37 ... 3.0 kW
(0.5 ... 4.0 hp)
20.5 mm
(0.80 inches)
20.5 mm
(0.80 inches)
Schlemmer / Pflitsch
B 4.0 ... 7.5 kW
(5.0 ... 10.0 hp)
25.5 mm
(1.0 inches)
20.5 mm
(0.80 inches)
Schlemmer / Pflitsch
C 11.0 ... 18.5 kW
(14.0 ... 24.0 hp)
32.5 mm
(1.27 inches)
20.5 mm
(0.80 inches)
Schlemmer / Pflitsch
D 22.0 ... 30.0 kW
(29.0 ... 40.0 hp)
40.5 mm
(1.59 inches)
20.5 mm
(0.80 inches)
Schlemmer / Pflitsch / Hummel
E 37.0 ... 45.0 kW
(50.0 ... 60.0 hp)
50.5 mm
(1.98 inches)
20.5 mm
(0.80 inches)
Schlemmer / Pflitsch / Hummel
F 55.0 ... 90.0 kW
(73.0 ... 120.0 hp)
63.5 mm
(2.5 inches)
20.5 mm
(0.80 inches)
Schlemmer / Pflitsch / Hummel
/ Lappkabel
SINAMICS PM230 (IP55/UL type 12) Power Module
Detachable power connector
Connector release catch
Supply voltage connection Motor connection
Supply voltage connection Motor connection
Connector release catch
Detachable motor connector
FSA: 0.5 Nm (4.4 lbf.in)
FSB: 0.6 Nm (5.3 lbf.in)
FSC: 1.5 Nm (13.3 lbf.in)
FSD: M6: 6.0 Nm (53.0 lbf.in)
FSE: M6: 6.0 Nm (53.0 lbf.in)
FSF: M8: 13 Nm (115 lbf.in)
U2
PE
W2V2
U1/L1 V1/L2 W1/L1
PE
L3
L2
L1
U2
V2
W2
Caution!
The SINAMICS PM230 Power Modules have
integrated Class A and Class B filters and
therefore can only be used in conjunction
with TN power systems.
Motor and power terminal torques
Motor and power terminal torques
Do not remove Inverter cover or open Inverter
door during operation
The power supply, DC and motor terminals and
thermistor cables can carry dangerous voltages
even if the inverter is inoperative. The Control Unit
can be powered from an external 230 V supply, if
this is the case, then the external power supply
must also be disconnected. Wait at least five
minutes to allow the unit to discharge after
switching off the line supply before carrying out any
installation work.
FSD TO FSF Terminal screen
On the PM230 FSD to FSF the motor and power
terminals are covered by a metal screen. This must
be removed to access the motor and power
terminals which is not shown in the diagram on the
left.
WARNING
CAUTION
FSA - FSC
Gland plate
Cable glands
Grommets
2.0 Nm (17.7 lbf.in)
2.5 Nm (22.12 lbf.in)
FSD - FSF
Gland plate
Cable glands
Grommets
2.0 Nm (17.7 lbf.in)
2.5 Nm (22.12 lbf.in)
2.0 Nm
(17.7 lbf.in)
Cable specifications to comply with EMC compatibility (FSA to FSC only)
PM230 Cable type EMC Installation Max. cable length
Screened C2 25 m (80 ft) Filter A
Screened C3 50 m (164 ft)
Screened C1 (conducted only) 25 m (80 ft)*
see note
Filter B
Screened C2 50 m (164 ft)
Unfiltered Unscreened None 100 m (330 ft)
Note:
Power Modules with Class B integrated filters, frame sizes A to C, must be fitted with
a ferrite ring on the motor cable between the Power Module power terminals and the
screening plate of the Power Module to fulfill EMI category C1 conditions. Use
Class 1 75°C copper wire only (for UL compliance).
Power Modules with Class B integrated filters, frame sizes B and C must be fitted
with a ferrite ring on the mains supply input cable in addition to the ferrite ring on the
motor cable.
Fitting ferrite rings to the motor and mains supply cables
Motor cable blue ferrite ring
It is necessary to fit the blue ferrite ring to the motor power cable on the
PM230 frame sizes A to C (0.37 kW ... 15.0 kW) with an integrated B class
filters to ensure it fulfills the EMI C1 standard for conducted emissions.
The blue ferrite ring must be fitted between the motor power cable
terminals and the screening plate of the power module.
The blue ferrite ring should not be used on cable lengths greater than 25 m
(80 ft).
Mains supply cable ferrite rings
It is necessary to fit the gray ferrite rings to the mains supply cable of the
PM230 frame size B (4.0 kW ... 7.5 kW) and frame size C (11.00 kW ...
15.0 kW) with an integrated B class filter to ensure it fulfills the EMI
standard for radiated emissions.
The gray ferrite rings must be fitted between the terminals and the
screening plate on the mains supply cable.
The correct fitting of the ferrite rings is shown in the figure below.
Caution!
1. An operator panel or blanking plate, the appropriate gland plates, cable glands and grommets must be fitted to achieve the IP55
(UL Type 12) level of protection.
2. To ensure compliance with the necessary EMC standards, it is recommended that all communications and I/O cables from the
Control Unit are fitted through the gland plate using EMC compliant cable galnds. The PM230 Frame Sizes A to F inclusive,
MUST use an EMC cable gland on the motor cable to comply with radiated emissions standards. It is also recommended that
the I/O control cable from the Control Unit is fed through the left-hand hole of the gland plate.
Note:
In the case of unstable
power-networks it is highly
recommended that you set active
“Speed Control” in the Control
Operating Mode (P1300 = 20). If
this change is made to the Control
Operating Mode, then quick
commissioning should be
performed for optimimum results.
Suitable for use on a circuit capable of
delivering not more than 40000 rms
Symmetrical Amperes, 600 V ac, when
protected by the following Fuses only;
Listed Cartridge Fuses,
Non-renewable (JDDZ), Class J,
Current Limiting, Non-time Delay Fuse,
rated max 600 Vac, and the current
ratings for the specific drive models or
equivalent.
Only for Canadian installation; the
drive shall be installed with any
external recommended suppressor,
not metal oxide varistor, R/C
Surge-protective Devices - Component
(VZCA2), rated nominal 320 Vac,
clamping voltage 1200 Vac, Type 1 or
Type 2 SPD application.