Operating Instructions Edition 04/2005 sinamics SINAMICS G110
SINAMICS G110 Documentation Getting Started Guide The Getting Started Guide is designed to give the user quick access to all the basic information required to install and set-up the SINAMICS G110 for operation. Operating Instructions Gives information regarding the features of SINAMICS G110 including Installation, Commissioning, Control modes, System Parameter structure, Troubleshooting, Specifications and available options for the inverter.
SINAMICS G110 120 W - 3 kW Operating Instructions User Documentation Inverter Type SINAMICS G110 Firmware Version 1.0 &1.
Summary of Amendments Edition Valid for firmware version Status/Changes 04/2003 1.0 First issue 11/2004 1.0 1.1 04/2005 Order no of the inverter 6SL3211-0xxxx-xxxx Last digit “0” 6SL3211-0xxxx-xxx0 Last digit “0” 6SL3211-0xxxx-xxx0 New features inserted: Types of Control using the Terminals (2 wire/3 wire control) 4.3.4 Parameter P1234 in DC braking 4.3.5 Compound braking Last digit “1” 6SL3211-0xxxx-xxx1 6.1 Troubleshooting with Standard Inverter LED - timings of LED has been updated.
04/2005 Important Information Important Information WARNING Before installing and commissioning the inverter, you must read all safety instructions and warnings carefully including all the warning labels attached to the equipment. Make sure that the warning labels are kept in a legible condition. Use for intended purpose only The equipment may be used only for the application stated in the manual and only in conjunction with devices and components recommended and authorized by Siemens.
Definitions 04/2005 Definitions DANGER For the purpose of this documentation and the product warning labels, “Danger” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. WARNING For the purpose of this documentation and the product warning labels, "Warning" indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
04/2005 Safety Instructions Safety Instructions The following Warnings, Cautions and Notes are provided for your safety and as a means of preventing damage to the product or components in the machines connected. This section lists Warnings, Cautions and Notes, which apply generally when handling SINAMICS G110 Inverters, classified as General, Transport & Storage, Commissioning, Operation, Repair and Dismantling & Disposal.
Safety Instructions 04/2005 Transport & Storage WARNING Correct transport, storage, erection and mounting, as well as careful operation and maintenance are essential for proper and safe operation of the equipment. CAUTION Protect the inverter against physical shocks and vibration during transport and storage. Also be sure to protect it against water (rainfall) and excessive temperatures (see Section 2.3 on page 18).
04/2005 Safety Instructions Operation WARNINGS ¾ SINAMICS G110 inverters operate at high voltages. ¾ When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. ¾ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart.
Safety Instructions 04/2005 SINAMICS G110 10 Operating Instructions 6SL3298-0AA11-0BP0
04/2005 Overview Table of Contents 1 Overview ................................................................................................................ 15 1.1 The SINAMICS G110 ............................................................................................. 15 1.2 Features.................................................................................................................. 15 2 Installation .............................................................................
Overview 04/2005 9 Electro-Magnetic Compatibility (EMC)................................................................ 73 9.1 Electro-Magnetic Compatibility (EMC).................................................................... 73 A Removal of ‘Y’ Capacitor Link ............................................................................. 79 B DIN Rail Mounting Kit ...........................................................................................
04/2005 Overview List of Illustrations Figure 2-1 Figure 2-2 Figure 2-3 Figure 2-4 Figure 2-5 Figure 2-6 Figure 2-7 Figure 2-8 Figure 2-9 Figure 3-1 Figure 3-2 Figure 3-3 Figure 3-4 Figure 3-5 Figure 3-6 Figure 3-7 Figure 3-8 Figure 4-1 Figure 4-2 Figure 4-3 Figure 4-4 Figure 4-5 Figure 5-1 Reforming Capacitors After a Period of Storage .................................................................. 19 Derating for Altitude...............................................................................
Overview 04/2005 SINAMICS G110 14 Operating Instructions 6SL3298-0AA11-0BP0
04/2005 Overview 1 Overview 1.1 The SINAMICS G110 The SINAMICS G110s are a range of frequency inverters for controlling the speed of three phase AC motors, incorporating the CPM 110 controlled power module. The various models available range from 120 W to 3.0 kW single-phase input. The inverters are microprocessor-controlled and use state-of-the-art Insulated Gate BipoIar Transistor (IGBT) technology. This makes them reliable and versatile.
Overview 04/2005 Performance Characteristics ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ ¾ Fast repeatable response time to control signals Fast Current Limitation (FCL) for trip-free operation Built-in DC injection brake Compound braking Fixed Frequencies Motor potentiometer function Acceleration/deceleration times with programmable smoothing Multi-point V/f characteristic 150% overload for 60 seconds 2-wire/3-wire control Automatic restart after a mains failure Flying start Protection Characteristics ¾ ¾ ¾ ¾ ¾ ¾ Overvolta
04/2005 Installation 2 Installation WARNINGS ¾ Work on the device/system by unqualified personnel or failure to comply with warnings can result in severe personal injury or serious damage to material. Only suitably qualified personnel trained in the setup, installation, commissioning and operation of the product should carry out work on the device/system. ¾ Only permanently-wired input power connections are allowed. This equipment must be grounded (IEC 536 Class 1, NEC and other applicable standards).
Installation 04/2005 The serial numbers consist 13 characters and contains the date of manufacture, e.g. XAP214-123456 XAP214-123456 Characters 1-2 are the site where the product is built XAP214-123456 Character 3 denotes the year e.g. R = 2003 XAP214-123456 Character 4 is the month (1-9 =Jan-Sep, O =Oct, N =Nov, D =Dec) XAP214-123456 Characters 5-6 are the day of the month XAP214-123456 Character 7 is a separator XAP214-123456 Characters 8-13 are the sequential serial number 1-999999 2.
04/2005 Installation Atmospheric Pollution Do not install the inverter in an environment, which contains atmospheric pollutants such as dust, corrosive gases, etc. Water Take care to site the inverter away from potential water hazards, e.g. do not install the inverter beneath pipes that are subject to condensation. Do not install the inverter where excessive humidity and condensation may occur.
Installation 04/2005 2.8 Mechanical Installation WARNING ¾ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions. ¾ Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations (e.g.
04/2005 Figure 2-3 Installation Dimensions of the SINAMICS G110 SINAMICS G110 Operating Instructions 6SL3298-0AA11-0BP0 21
Installation Figure 2-4 Table 2-2 Frame Size 04/2005 Clearance distances for mounting the inverter Mounting Tightening Torques of SINAMICS G110 Fixing Bolt (not supplied) Size Qty A M4 2 B M4 4 C M5 4 Tightening Torque of fixings 2.5 Nm (22.12 lbf.in) with washers fitted 4.0 Nm (35.40 lbf.
04/2005 Installation 2.9 Electrical Installation WARNING ¾ To ensure the safe operation of the equipment, it must be installed and commissioned by qualified personnel in full compliance with the warnings laid down in these operating instructions. ¾ Never use high voltage insulation test equipment on cables connected to the inverter. ¾ Take particular note of the general and regional installation and safety regulations regarding work on dangerous voltage installations (e.g.
Installation 04/2005 Operation with Residual Current Device If an RCD (also referred to as ELCB or RCCB) is fitted, the SINAMICS G110 inverters will operate without nuisance tripping, provided that: ¾ A type B RCD is used. ¾ If the SINAMICS G110 inverter is connected to a single-phase grounded-neutral star mains network, an RCD of type A is permissible. ¾ The trip limit of the RCD is 30 mA. ¾ The neutral of the supply is grounded. ¾ Only one inverter is supplied from each RCD.
04/2005 Installation Access to the power and motor terminals Figure 2-5 below show the layout of the SINAMICS G110 inverter’s control, power and motor connection terminals.
Installation 04/2005 On FSA to access the DC+/DC- terminals the cutout cover must be removed using a small pair of cutters, ensuring that no plastics from the cutout fall into the inverter housing (see Figure 2-6 on page 25). The terminal connection consists of two spades measuring 6.3 mm by 0.8 mm. With the cutout cover removed and no connections fitted to the spades, the inverter has only IP00 protection.
04/2005 Installation Figure 2-7 Motor and Power Connections 2.9.3 Avoiding Electro-Magnetic Interference (EMI) The inverters are designed to operate in an industrial environment where a high level of EMI can be expected. Usually, good installation practices will ensure safe and trouble-free operation. If you encounter problems, follow the guidelines stated below. Action to Take ¾ Ensure that there is a good metal-to-metal connection between the inverter and it’s (grounded) metal mounting surface.
Installation 04/2005 The inverter can be screened using the methodology shown in Figure 2-8 below.
04/2005 Installation 2.10 SINAMICS G110 Flat Plate Variant The SINAMICS G110 Flat Plate variant has been designed to allow greater flexibility in the installation of the inverter by an advanced user as an individual unit or as part of an automation system. Adequate measures must be taken to ensure the correct heat dissipation, which may require an additional external heatsink outside the electrical cabinet enclosure (see Table 2-3 on page 30).
Installation 04/2005 ♦ Free from dents and holes. ♦ Made of metal (steel or aluminium). ♦ Must not be painted. ♦ Must be free from rust. 5. Apply coating of heatsink/thermal contact paste to the inverter’s flat plate. 6. Ensure that the contact paste is spread evenly over the rear surface of the Flat Plate. 7. Mount the inverter using four M4 screws. 8. Ensure that the inverter is mounted securely and the M4 screws are tightened to the correct torque of 2.5 Nm (22.12 lbf.in). 9.
04/2005 Commissioning 3 Commissioning This section describes the different methods of how to commission and run the SINAMICS G110 inverter. A prerequisite is that the mechanical and electrical installation has been completed as described in Section 2, starting on page 17 of these Operating Instructions. WARNING ¾ SINAMICS G110 inverters operate at high voltages. ¾ When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment.
Commissioning 04/2005 3.
04/2005 Commissioning 3.2 Commission Modes Basic commissioning of the SINAMICS G110 Inverter can be performed by using one of the following methods which are suitable for a large range of applications: ¾ Using the inverter with its factory default settings by connecting analogue and digital inputs or using the RS485 connections (see Section 3.3.1 on page 35). ¾ Using the optional Basic Operator Panel (BOP) (see Section 3.3.2. on page 37).
Commissioning 04/2005 3.3 Basic Commissioning The SINAMICS G110 is supplied with default parameter settings to cover the following basic operation: ¾ The motor rating data; voltage, current and frequency data has already been keyed into the inverter to ensure that the motor is compatible with the inverter. (A Siemens standard motor is recommended). ¾ Linear V/f motor speed, controlled by an analogue potentiometer, or via the RS485 connection using the USS variant.
04/2005 Commissioning 3.3.1 Factory Settings The inverter has already been programmed at the factory for standard V/f applications on a Siemens standard four-pole 3-phase induction motor, that has the same power rating as the inverters. Controlling the speed of the motor is accomplished by connecting the analog inputs on the analog variant (switches and the potentiometer are not supplied with the inverter) or via the RS485 connections on the USS variant as shown in Figure 3-3 below.
Commissioning 04/2005 Controlling the speed of the motor is accomplished on the Analog variant by connecting a potentiometer (≥ 4.7 kΩ) to the analog input (external switches and potentiometers are not supplied with the inverter) or via the RS485 connections on the USS variant as shown in the Figure 3-3 above.
04/2005 Commissioning Bus termination on USS variant The USS variant of the SINAMICS G110 inverter uses RS485 protocols to communicate with the controlling system and all other inverters connected to the network. It is necessary to terminate the last inverter on the network bus. This is achieved by setting the Bus Termination DIP switches on the front of the inverter to the ‘Bus Termination’ position (as shown in Figure 3-2 on page 34).
Commissioning 04/2005 Changing parameters with the Basic Operator Panel The description below serves as an example that shows how to change any parameters using the BOP. These examples can also be used as a guide to configuring the inverter for running via the BOP (start/stop commands and the frequency setpoint are input on the BOP).
04/2005 Commissioning NOTE In some cases - when changing parameter values - the display on the BOP shows . This means the inverter is busy with tasks of a higher priority. Changing single digits in parameter values For changing the parameter value rapidly, the single digits of the display can be changed by performing the following actions: 1. Ensure you are in the parameter value changing level (see section "Changing parameters with Basic Operator Panel" above).
Commissioning 04/2005 Note The speed reading on the BOP is correct if a Siemens standard 4-pole 3-phase induction motor is connected. Otherwise the motor rated speed has to be changed (see Section 3.4.4 on page 46). Warning and fault status When the BOP is fitted, the fault number or warning number, which is in parameters r0947 or r2110, will be displayed should a fault or warning condition occur. For further details, please refer to the Parameter List. 3.
04/2005 Commissioning Table 3-3 Mode Modes of Operation Overview Analog variant USS Variant 9 9 (Requires switches and potentiometer) (Analogue input not supported, command source can however be via external switches) TERMINAL SERIAL (USS-RS485) Not supported 9 SERIAL (USS-RS232) 9 9 o o (USS-RS232 and USSRS485 cannot be used simultaneously) BOP 9 9 STARTER n n 9 9 op (p either with RS485 converter on terminals x8/x9 or with o) Legend (Required Optional Equipment) n = BOP o = PC
Commissioning 04/2005 The SINAMICS G110 inverters can be operated using the following modes: Terminal This mode provides a simple method of controlling the inverter using switches and a potentiometer and is only available on the Analog variant. The commissioning for this mode is described in Section 3.3.1 on page 35. No advanced commissioning is possible! Serial The USS protocol can be used either via the RS232 or via the RS485 interface to commission, parameterize and run the inverter.
04/2005 Commissioning For a complete description of the buttons on the BOP and the procedure for attaching the BOP to the inverter, see Appendices C and D starting on page 82. For more information on using the BOP, please refer to Section 3.3.2 on page 37. If a BOP is fitted and the output frequency is selected to be displayed (P0005 = 21) the corresponding setpoint is displayed approximately every 1.0 seconds while the inverter is stopped.
Commissioning 04/2005 3.4.2 Commissioning Overview Depending on the variant and desired mode (see Table 3-3 on page 41), different possibilities are available for the advanced commissioning. Table 3-4 below gives an overview on how to: ¾ Change the motor base frequency ¾ Configure the frequency setpoint and command source only Table 3-4 Mode Commissioning Overview Changing Motor Base Frequency (Section 3.4.3) TERMINAL Via DIP Switch only, see 3.3 SERIAL a. DIP switch, or b. P0100, or c.
04/2005 Commissioning 3.4.3 Changing the Motor Base Frequency The default motor base frequency of the SINAMICS G110 inverter is 50 Hz. In some parts of the world motors are designed for a base frequency of 60 Hz. Changing the inverter motor base frequency is accomplished using three methods: ¾ A DIP switch is provided on the front of the inverter to select the required base frequency (see Section 3.3 on page 34). ¾ Parameter P0100 can be modified as described below.
Commissioning 04/2005 3.4.4 Quick Commissioning (P0010=1) Quick commissioning is an easy way to optimally configure the SINAMICS G110 inverter to a specific motor. The motor data, taken from the motor rating label, is entered into the inverter and then the inverter calculates the dependent control and protection parameters. An alternative to quick commissioning is parameter cloning (see page 49) that can be used if a large number of inverters are to be commissioned to the same specific motor.
04/2005 Commissioning NOTES ¾ P0308 & P0309 are only visible if P0003 = 3. For detailed information, please see the Parameter List. ¾ P0307 indicates kW or HP depending upon the setting of P0100. For detailed information, please see the Parameter List. ¾ Changing motor parameters is not possible unless P0010=1. ¾ Ensure that the motor is configured correctly to the inverter, i.e. in the above example delta terminal connection is for 230 V.
Commissioning 04/2005 Flow chart Quick Commissioning (Level 1 Only – P0003=1) P0010 Start Quick Commissioning 0 = Ready to Run 1 = Quick Commissioning (Recommended) 30 = Factory Setting Note Quick Commissioning must be started with P0010=1 and must be finished with P3900≠0. This ensures that after quick commissioning P0010 will be set back to 0, which is essential for motor operation. P0100 Operation for Europe/N.
04/2005 Commissioning 3.4.5 Reset to Factory default To reset all parameters to the factory default settings; the following parameters should be set as follows: 1. Set P0010=30. 2. Set P0970=1. NOTE The reset process can take up to 3 minutes to complete. 3.4.6 External Motor Thermal Overload Protection When operated below rated speed, the cooling effect of fans fitted to the motor shaft is reduced. Consequentially, most motors require de-rating for continuous operation at low frequencies.
Commissioning 04/2005 Since the digital input of a PLC has a high impedance, the digital output can also be connected to the PLC using the internal power supply of the inverter using terminal 6 of the inverter, see Figure 3-8 (D) below. An external 24 V power supply is also permissible, see Figure 3-8 (C) below.
04/2005 Commissioning 3.4.8 Cloning Parameters with the BOP Warning During the download of parameters from the BOP to the inverter, the digital output may produce a spurious signal. Prior to performing a download from the BOP to the inverter appropriate counter-measures must be taken to ensure that any suspended load is secured, for example, by the use of external brakes or the load being lowered to ground level and secured.
Commissioning 04/2005 ¾ Once the cloning procedure has started, it cannot be interrupted. ¾ It is possible to copy data from inverters of different power and voltage ratings. ¾ During download, if the data is not compatible with the inverter, the default values for the parameter will be written to the inverter. ¾ During the cloning process any data already held by the BOP is overwritten. ¾ If the download or upload of data fails, the inverter will not function correctly. Note 1.
04/2005 Using the SINAMICS G110 4 Using the SINAMICS G110 WARNINGS ¾ When operating electrical devices, it is impossible to avoid applying hazardous voltages to certain parts of the equipment. ¾ Emergency Stop facilities according to EN 60204 IEC 204 (VDE 0113) must remain operative in all operating modes of the control equipment. Any disengagement of the Emergency Stop facility must not lead to uncontrolled or undefined restart.
Using the SINAMICS G110 04/2005 4.2 Command Sources (P0700) This parameter determines from which source the inverter receives the Start, Stop and Reverse commands. The SINAMICS G110 has two default settings depending on the inverter variant, see the Quick Commissioning Flowchart on page 48. NOTES The ramp times and ramp-smoothing functions also affect how the motor starts and stops. For details of these functions, please refer to parameters P1120, P1121 and P1130 in the Parameter List.
04/2005 Using the SINAMICS G110 Reversing the motor Analog Variant ¾ Default value: ¾ Other settings: 2 – Terminal 4 (DIN 1, high) see P0701 to P0704 in the Parameter List USS Variant ¾ Default value: 5 – Terminals 8 & 9 (RS485); control word 1 (r0054), bit 11 4.3 Types of Control using the Terminals1 Note The automatic restart function (P1210) is disabled in the factory default setting. If the automatic restart function is required, the user must specifically enable this function.
Using the SINAMICS G110 04/2005 4.3.1 Siemens standard Control (P0727=0) When P0727 = 0 there are two possibilities of control available using the following signals 1. ON/OFF1 and REV. 2. ON/OFF1 and ON REV/OFF1. 4.3.1.1 ON/OFF1 and REV Overview This method allows the inverter to be started and stopped using the ON/OFF1 command and the direction of the inverter changed using the REV command. These commands can be assigned to any of the digital inputs through parameters P0701 to P0704.
04/2005 Using the SINAMICS G110 4.3.1.2 ON/OFF1 and ON_REV/OFF1 Overview This method allows the inverter to run the motor in a forward direction (run right) using the ON/OFF1 command and in the opposite direction (run left) using the ON_REV/OFF1. However, for a direction reversal the drive will first have to decelerate with OFF1 and when reaching 0 Hz the reverse signal can be applied. Function The following description refers to Figure 4-2.
Using the SINAMICS G110 04/2005 4.3.2 2-wire Logic (P0727=1) Overview This method uses two maintained signals, ON_FWD and ON_REV which start/stop the drive and determine the direction of the motor. The advantage of this method of control is that ON_FWD and ON_REV can be switched at any time, independently of the setpoint or frequency output or direction of rotation, and there is no requirement of the motor to ramp-down to 0 Hz before the command is performed.
04/2005 Using the SINAMICS G110 4.3.3 3-wire Control (P0727=2) Overview This method uses three commands to control the operation of the motor: 1. STOP – Causes on OFF1 command to be performed by the inverter. 2. FWDP – Causes the motor to run in a forward direction (run right). 3. REVP – Causes the motor to run in the reverse direction (run left). Function The following description refers to Figure 4-4.
Using the SINAMICS G110 04/2005 4.3.4 3-wire Control (P0727=3) Overview There are three signals associated with this function: 1. OFF1/HOLD – Being maintained closed the opening of the contact will switch the drive OFF and cause a ramp down to 0 Hz. 2. ON_PULSE – this will run the motor in a forward direction (run right). 3. REV – this will change the direction of the motor to reverse (run left). Function The following description refers to Figure 4-5.
04/2005 Using the SINAMICS G110 4.4 OFF and Braking Functions 4.4.1 OFF1 This command (produced by canceling the ON command) causes the inverter to come to a standstill at the selected ramp-down rate. Parameter to change ramp-down time see P1121 NOTES ¾ ON and the following OFF1 command must have the same source. ¾ If the ON/OFF1 command is set to more than one digital input, only the last set digital input is valid. ¾ OFF1 can be combined with DC braking or Compound braking. 4.4.
Using the SINAMICS G110 04/2005 NOTE If no digital input is set to DC braking and P1233 ≠ 0, DC braking will be active after every OFF1/OFF3 command with the time set in P1233, when the inverter output frequency (f out) has fallen below the DC braking start frequency set in P1234. 4.4.5 Compound braking3 Warning For compound braking, DC braking is superimposed with regenerative braking.
04/2005 System Parameters 5 System Parameters 5.1 Introduction to SINAMICS G110 System Parameters The parameters can only be changed by using the optional Basic Operator Panel (BOP) or the Serial Interface. Parameters can be changed and set using the optional BOP to adjust the desired properties of the inverter, such as ramp times, minimum and maximum frequencies etc. The parameter numbers selected and the setting of the parameter values are indicated on the five-digit LCD display.
System Parameters 04/2005 5.2 Parameter Overview Figure 5-1 Parameter Overview For a comprehensive description of all the parameters, please consult the SINAMICS G110 Parameter List.
04/2005 Troubleshooting 6 Troubleshooting WARNINGS ¾ Repairs on equipment may only be carried out by Siemens Service, by repair centers authorized by Siemens or by authorized personnel who are thoroughly acquainted with all the warnings and operating procedures contained in this manual. ¾ Any defective parts or components must be replaced using genuine Siemens authorized parts. ¾ Risk of electric shock. The DC link capacitors remain charged for five minutes after power has been removed.
Troubleshooting 04/2005 Checking for an ON Command If, for example, DIN0 on terminal 3 was set-up to give an ON command, the following procedure would allow the user to check that an ON command is present: 1. Ensure the BOP is connected to the inverter. 2. Set P0003 = 3. 3. Select parameter r0722. 4. The Seven-segment display will indicate the active bits as follows: 5. The lower mark on the right-hand side of the display indicates that DIN0 is active high, that is, an ON command is present.
04/2005 SINAMICS G110 Specifications 7 SINAMICS G110 Specifications Table 7-1 SINAMICS G110 Performance Ratings Feature Specification Mains operating voltage and power ranges 200 V to 240 V (±10%) 1AC Input frequency 47 to 63 Hz Output frequency 0 Hz to 650 Hz Cos ϕ ≥ 0.95 Inverter efficiency Below 750 W = 90% to 94%. On 750W units and higher ≥ 95% Overload capability Overload current 1.5 x rated output current (i.e. 150 % overload capability) for 60 s; then 0.
SINAMICS G110 Specifications Table 7-2 04/2005 Control Terminals Screwless Type – Wire Sizes 2 Minimum Cable Cross Section [mm ] 1 [AWG] 18 2 Maximum Cable Cross Section Table 7-3 [mm ] 1.5 [AWG] 16 Tightening Torques – Power Terminals Power & PE Terminals Frame Size Screw Type Nm FSA M3.5 0.96 8.50 FSB M4 1.50 13.30 FSC M5 2.25 19.91 Table 7-4 lbf.
04/2005 SINAMICS G110 Specifications Table 7-5 Frame Sizes B and C; input voltage 1 AC 200 V – 240 V, ± 10 %, power range 1.1 kW - 3.0 kW Frame Size [kW] 1 [hp] Motor Output Rating B B C C 1.1 1.5 1.5 2.0 2.2 3.0 3.0 4.0 Order No.
SINAMICS G110 Specifications Table 7-7 04/2005 Harmonic currents Single Phase 230 V rd th th 11 Amps th 13 Amps 0.58 0.568 0.508 1.32 1.20 1.02 1.83 1.56 1.22 1.82 1.42 1.12 2.98 2.42 1.90 1.44 4.12 2.96 2.20 1.52 6.40 4.08 2.92 2.16 1.48 8.56 4.56 3.00 2.44 1.28 7.8 3.6 3.28 2.36 0.88 Rated Output (kW) Fundamental Amps 3 Amps 5 Amps 0.12 1.18 1.05 0.9 0.76 0.25 2.26 2.06 1.77 1.50 0.37 3.19 2.26 2.26 2.12 0.55 4.28 3.86 3.18 2.44 0.75 4.
04/2005 Options 8 Options The following accessories are available as options for your SINAMICS G110 Inverter. For more details please refer to the catalogue or contact your local Siemens sales office if you require assistance. Variant Dependent Options ¾ Supplementary filter for Class B operation ¾ Low leakage Class B filter ¾ Line commutating choke Variant Independent Options ¾ ¾ ¾ ¾ Basic Operator Panel (BOP) DIN Rail Mounting Kit PC to inverter connection kit STARTER software commissioning tool.
Options 04/2005 SINAMICS G110 72 Operating Instructions 6SL3298-0AA11-0BP0
04/2005 Electro-Magnetic Compatibility (EMC) 9 Electro-Magnetic Compatibility (EMC) 9.1 Electro-Magnetic Compatibility (EMC) All manufacturers / assemblers of electrical apparatus which “performs a complete intrinsic function and is placed on the market as a single unit intended for the end user” must comply with the EMC directive EC/89/336. There are two routes for the manufacturer/assembler to demonstrate compliance: 9.1.
Electro-Magnetic Compatibility (EMC) 04/2005 9.1.3 EMC Directive Compliance with Harmonics Regulations From 1st January 2001 all electrical apparatus covered by the EMC Directive will have to comply with EN 61000-3-2 "Limits for harmonic current emissions (equipment input <= 16A per phase)". All Siemens variable speed drives of the SINAMICS G110 range, which are classified as "Professional Equipment" within the terms of the standard, fulfill the requirements of the standard.
04/2005 Electro-Magnetic Compatibility (EMC) 9.1.4 Three general cases of EMC performance are applicable as detailed below Case 1: General Industrial Compliance with the EMC Product Standard for Power Drive Systems EN 61800-3 for use in Second Environment (Industrial) and Restricted Distribution.
Electro-Magnetic Compatibility (EMC) 04/2005 Case 3: Filtered - for residential, commercial and light industry This level of performance will allow the manufacturer / assembler to self-certify compliance of their apparatus with the EMC directive for the residential, commercial and light industrial environment as regards the EMC performance characteristics of the power drive system. Performance limits are as specified in the generic emission and immunity standards EN 50081-1 and EN 50082-1.
04/2005 Electro-Magnetic Compatibility (EMC) Table 9-5 Compliance Table Model Remarks Case 1 – General Industrial 6SL3211-0****-*U*0 Unfiltered units, all voltages and powers. The product standard EN 61800-3 + A11 for “Adjustable speed electrical power drive systems – Part3: EMC product standard including specific test methods” specifies limits for conducted emissions, which cannot be matched from unfiltered inverters in nd the 2 environment.
Electro-Magnetic Compatibility (EMC) 04/2005 SINAMICS G110 78 Operating Instructions 6SL3298-0AA11-0BP0
04/2005 Removal of ‘Y’ Capacitor Link A Removal of ‘Y’ Capacitor Link To use the SINAMICS G110 FSB and FSC on ungrounded supplies the ‘Y’ capacitor (cap) link must be removed as follows: 1. Ensure the inverter has been disconnected from all power supplies. 2. The unit should not be opened until 5 minutes after the power has been removed. 3. Remove the EMC earth screw as shown 4. Lift the inverter cover as shown . . Locate the ‘Y’ Capacitor Link as shown in .
DIN Rail Mounting Kit B 04/2005 DIN Rail Mounting Kit The DIN Rail Mounting Kit is an optional accessory for the SINAMICS G110 inverter. It must be ordered as a separate item using the following Order Numbers: ¾ For FSA: 6SL3261-1BA00-0AA0. ¾ For FSB: 6SL3261-1BB00-0AA0. The kit consists of the following items: ¾ 1 x Metal base plate ¾ 6 - FSA, 8 - FSB x M4 screws (maximum torque 2.0 Nm [17.7 lbf.in]) ¾ 2 x Saddle-clamps ¾ 1 - FSA, 2 - FSB x DIN Rail fixing bolt.
04/2005 DIN Rail Mounting Kit 4. Holding the front of the inverter, pull the inverter forward and upwards to release it from the DIN rail.
Fitting the Basic Operator Panel C 04/2005 Fitting the Basic Operator Panel SINAMICS G110 82 Operating Instructions 6SL3298-0AA11-0BP0
04/2005 Description of the BOP D Panel/Button Description of the BOP Function Effects Indicates Status The LCD displays the settings currently used by the converter. Pressing the button starts the inverter. This button is disabled by default. To enable this button set P0700 = 1. OFF1 Pressing the button causes the inverter to come to a standstill at the selected ramp down rate. Stop motor OFF2 Pressing the button twice (or once long) causes the motor to coast to a standstill.
Applicable Standards E 04/2005 Applicable Standards European Low Voltage Directive The SINAMICS G110 product range complies with the requirements of the Low Voltage Directive 73/23/EC as amended by Directive 98/68/EC.
04/2005 List of Abbreviations F AC AD ADC1 BOP CP CPM CT DC DIN DIP DOUT EC ELCB EMC EMI FAQ FCL FF Fn FS GSG I/O IGBT JOG LCD LED MOP NPN OPI PDS PLC PLI PNP PTC QC RCCB RCD RFG RFI RPM USS VT List of Abbreviations Alternating current Analog digital converter Analog input 1 Basic operator panel Cold Plate Assembly Controlled Power Module Constant torque Direct current Digital input Dual in-line package (switch) Digital output European Community Earth leakage circuit breaker Electro-magnetic compatibili
List of Abbreviations 04/2005 SINAMICS G110 86 Operating Instructions 6SL3298-0AA11-0BP0
04/2005 Index Index 2 2-wire control · 55 2-wire Logic · 58 3 3-wire control · 55 3-wire Control · 59, 60 A Abbreviations · 85 Access Levels · 63 Advanced commissioning · 33 Advanced Commissioning · 40 Altitude · 18 Ambient operating conditions · 18 Analog Variant · 33 Applicable standards European EMC Directive · 84 European Low Voltage Directive · 84 ISO 9001 · 84 Underwriters Laboratories · 84 Atmospheric pollution · 19 B Basic commissioning · 33 Basic Commissioning · 34 Basic operation external motor
Index O Operation starting and stopping the motor · 54, 61 Operation with long cables · 24 Residual Current Device · 24 ungrounded IT supplies · 23 Operator Panel · 37, 42 warnings and faults states · 36 Operator panels changing the Basic Operator Panel · 82 Overheating · 19 Overview · 15, 17 Overvoltage · 19 P Parameter Overview · 64 Parameters system parameters · 63 Performance characteristics · 16 Power and motor connections · 24 single phase · 27 Power connections · 24 Power Losses output graphs · 18 P
Suggestions and/or Corrections To: Siemens AG Automation & Drives Group SD PM 4 P.O. Box 3269 D-91050 Erlangen Federal Republic of Germany Suggestions Corrections For Publication/Manual: SINAMICS G110 Operating Instructions Email: documentation.sd@siemens.
Siemens AG Automation & Drives Standard Drives Postfach 3269, D – 91050 Erlangen Germany www.siemens.
