Technical data
Bus bar insulation
Bus bars are insulated using heat-shrink 
insulation. Bolted bus joints are insulated 
by pre-formed molded boots, which are 
held in place by nylon hardware. For bus 
configurations where no boot design is 
available, taped joints are used. The main 
bus is supported with cycloaliphatic 
epoxy inserts where the bus passes from 
one section to another. Other bus is 
supported using porcelain standoff 
insulators. Circuit breaker support 
insulators and cubicle primary disconnect 
supports are molded epoxy. Interphase 
and other barriers are track-resistant, 
flame retardant glass polyester.
Bus joint insulation 
For normal joint configurations, bolted 
bus joints are insulated by pre-formed 
molded polyvinyl boots (double), which 
are held in place by nylon hardware. 
Preformed insulating materials eliminate 
the need for molding and taping joints 
when connecting shipping groups in the 
field, reducing installation time and 
costs. The same preformed, high-
dielectric strength joint boots used in 
factory assembly are also used in field 
assembly of shipping-split bus 
connections. For uncommon joint 
configurations, taped joint insulation is 
used. Boots for insulating user’s power 
connections are available as an option.
Bus support insulation 
Bus bars are supported on porcelain 
standoff insulators using a glass-
polyester saddle-clamp system. Inter-unit 
bus is supported on cycloaliphatic epoxy 
inserts mounted in a glass-polyester 
sheet.
Wiring
The secondary and control wiring is 
connected to terminal blocks, which have 
numbered points for identification. One 
side of the terminal blocks for 
connections leaving the switchgear is 
reserved for external connections. 
Secondary and control wire is minimum 
No. 14 AWG, extra-flexible, stranded type 
SIS wire, insulated for 600 volts, except 
when devices (for instance, transducers, 
communicating devices, etc.) require 
different wire. Insulated barrel, crimp-
type locking fork terminals are used for 
most applications, except where the 
devices require a different type of 
terminal. Where they pass through 
primary compartments, secondary 
control wires are armored or enclosed in 
grounded metal wire covers or sheaths.
Construction
11
Figure 10: Main bus construction
Figure 11: Cell wiring










