M8 AND M12 CONNECTIVITY FOR INDUSTRIAL APPLICATIONS THE SOLUTION FOR UNCONTAMINATED AND SPECIAL ENVIRONMENTS
M8 AND M12 CONNECTIVITY VERSIONS CONNECTING EVERYWHERE Industrial automation is demanding, not only of sensor solutions. The connectors used also have to have the resilience and performance to meet the daily challenges of harsh industrial environments. SICK provides a wide range of connectivity solutions for the many requirements of industrial automation.
M8 AND M12 CONNECTIVITY VERSIONS Applications in harsh environments are especially demanding when it comes to plug connectors and cables. Cleaning agents, oils, and lubricants, and heavy mechanical contamination demand different connectors which have special features designed precisely for the specific requirements.
FIELDS OF APPLICATION CONNECTIVITY FOR HYGIENIC AND WASHDOWN ZONES l Halogen free *) l Silicone free l PWIS free **) *) PP variants. **) PVC variants. The challenge Essential features As the connectors are used in cold stores and washdown zones, they must be highly resistant to chemical, thermal, and mechanical contamination. Complying with hygiene requirements is the highest priority. Using a suitable mounting tool ensures a watertight connection between the sensor and cable - page 40.
FIELDS OF APPLICATION CONNECTIVITY FOR ZONES WITH OILS, COOLANTS, OR LUBRICANTS l Halogen free l Silicone free l PWIS free The challenge Essential features The action of cutting oils and cooling lubricants on system components is extremely aggressive. To prevent sensor failure it is important for the connectors to have a high resistance to these aggressive substances.
FIELDS OF APPLICATION CONNECTIVITY FOR UNCONTAMINATED APPLICATIONS Halogen free l Silicone free l PWIS free The challenge Essential features PVC connectors can be used for all standard applications. This means all applications involving no cleaning processes or other challenges. They can support a large variety of industrial applications. As the PVC material is highly resistant to chemicals these standard connectors can also be used in processes involving chemical cleaning, once they have been tested.
FLEXIBILITY AND ADVANTAGES COST-EFFECTIVENESS AND FLEXIBILITY FOR INSTALLATION ON SITE The challenge Essential features If it is difficult to plan the wiring for a machine because the requirements are unclear or keep changing, connecting cables and ready to assemble plug connectors together provide a good deal of flexibility and latitude in planning. Depending on the requirements a great variety of cable lengths can be produced and connectors can be matched to the conditions on site.
SELECTION GUIDE CONNECTIVITY FROM SICK – THE BENEFITS ARE CLEAR Security – for maximum productivity You can rely on SICK: First class product quality and safe sensor and cable connections ensure very high machine availability. Service – SICK is available for you on site One of SICK’s strengths is its global presence. If necessary, our experts will visit you at your site to advise you about the right connectors for your sensors.
SELECTION GUIDE Performance – SICK adapts its products to your wishes Our standard products have all the relevant certificates. In addition to the standard portfolio, SICK will provide you with solutions which match your customers’ needs exactly. SICK has the perfect combination of sensors and connectors to guarantee outstanding sensor performance. Price – the best products at low cost For SICK, complying with all the applicable product standards is a matter of course.
Hygienic and washdown zones Connectivity A B C D E F H I J K L M N O P Q R S T At a glance • Enclosure rating IP69K • Ecolab certified • Knurled nuts made of stainless steel • Hygienic design 1) • Torsionable ± 180°/m 1) • Weatherproof (resistant to ozone • FDA conformity1) • Resistance to lactic acid1) • Dual-action profile seal 2) • Halogen free 1) (V4A) 1) 2) and UV) 1) PP (Polypropylene) variants. PVC (Polyvinyl chloride) variants.
Connectivity Hygienic and washdown zones Type Figure Female connector, M8, 3-pin Enclosure rating IP67/ IP69K Current carrying capacity 4A Rated voltage ≤ 60 V Head A connection type Female connector, M8, 3-pin, angled, with LED 3/BU IP67/ IP69K 4A ≤ 30 V 4/BK Female connector, M8, 4-pin IP67/ IP69K 4A ≤ 30 V IP67/ IP69K 4/BK 4A ≤ 30 V 4/BK Open cable end Type Part no.
Hygienic and washdown zones Connectivity A B C D E F H I J K L M N O P Q R S T Connecting cables with M8 female connector, PVC Cable material Temperature resistance Certifications PVC –30 °C ... +80 °C, for fixed installation –5 °C ... +80 °C, for flexible use Ecolab, CSA, UL Tightening torque Type Female connector, M8, 3-pin 0.4 Nm Female connector, M8, 4-pin Suitable torque wrench Figure Type Figure Enclosure rating IP65/ IP67/ IP69K Description Type Part no.
Connectivity Hygienic and washdown zones Connecting cables with M12 female connector, PP Cable material Temperature resistance Certifications Tightening torque PP –40 °C ... +105 °C, for fixed installation –25 °C ...
Hygienic and washdown zones Connectivity A B C D E F H I J K L M N O P Q R S T Connecting cables with M12 female connector, PVC Cable material Temperature resistance Certifications PVC –30 °C ... +80 °C, for fixed installation –5 °C ... +80 °C, for flexible use Ecolab, CSA, UL Tightening torque Type Female connector, M12, 4-pin 0.6 Nm Female connector, M12, 5-pin Suitable torque wrench Figure Type Figure Enclosure rating IP65/ IP67/ IP69K Description Type Part no.
Connectivity Hygienic and washdown zones Connection cables with M12 female and male connector, PP Cable material Temperature resistance Certifications Tightening torque Type PP –40 °C ... +105 °C, for fixed installation –25 °C ...
Hygienic and washdown zones Connectivity A B C D E F H I J K L M N O P Q R S T Type Figure Enclosure rating IP65/ IP67/ IP69K Current carrying capacity 4A Rated voltage ≤ 250 V Head A connection type Head B Length of connection cable type Female connector, M12, 4-pin, straight Male connector, M12, 4-pin, straight 3/BU Female connector, M12, 4-pin 2/WH IP65/ IP67/ IP69K 4A ≤ 250 V 1/BN 4/BK 1/BN 2/WH 3/BU 3/BU Part no. 0.
Connectivity Zones with oils, coolants, or lubricants At a glance • Very good resistance to oils, cool- • Meets the requirements of the IP65, • PWIS free • Silicone free • Flame resistant and self extinguish- • Suitable for drag chains • Halogen free • Resistant to microbes and hydrolysis ants, and lubricants ing IP66K, and IP67 enclosure ratings Your benefits • The standard connecting cable for all industries which use oils, coolants, and lubricants.
Zones with oils, coolants, or lubricants Connectivity A B C D E F H I J K L M N O P Q R S T Type Figure Enclosure rating IP65/ IP66K/ IP67 Current carrying capacity 4A Rated voltage 60 V Head A connection type Female connector, M8, 3-pin, straight 4/BK Female connector, M8, 3-pin IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 4A 60 V 24 V IP65/ IP66K/ IP67 Female connector, M8, 3-pin, angled, with LED 4A 4A 60 V 30 V 4A 60 V Female connector, M8, 4-pin, s
Connectivity Zones with oils, coolants, or lubricants Connecting cables with M12 female connector, PUR Cable material Temperature resistance Certifications PUR, halogen free –25 °C … 85 °C, head –40 °C ... +80 °C, for fixed installation –25 °C ... +80 °C, for flexible use Tightening torque Type Female connector, M12, 3-pin UL, CE 1) Female connector, M12, 4-pin 0.6 Nm Female connector, M12, 5-pin Female connector, M12, 8-pin 1) Applies to cables with a rated voltage > 75 V DC.
Zones with oils, coolants, or lubricants Connectivity A B C D E F H I J K L M N O P Q R S T Type Figure Enclosure rating Current carrying capacity Rated voltage Head A connection type Head B Length of connection cable type 2m IP65/ IP66K/ IP67 Female connector, M12, 5-pin IP65/ IP66K/ IP67 4A 125 V Female connector, M12, 5-pin, straight 4/BK 5/GY 3/BU 4A 60 V IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 4A 60 V 4A 60 V IP65/ IP66K/ IP67 Female connector, M12, 8-pin IP65/ IP66K/ IP67 IP65/ I
Connectivity Zones with oils, coolants, or lubricants Type Figure Enclosure rating IP67 Current carrying capacity 2A Rated voltage Head A connection type ≤ 36 V AC/ DC Female connector, M12, 8-pin, straight, shielded 4/PK 5/YE 3/BK 2/WH Female connector, M12, 8-pin IP65/ IP67 IP65/ IP67 2A 2A ≤ 30 V ≤ 30 V 6/VT Head B Length of connection cable type Open cable end, shielded Type Part no.
Zones with oils, coolants, or lubricants Connectivity A B C D E F Type Figure Enclosure rating IP65/ IP66K/ IP67 Male connector, M12, 5-pin IP65/ IP66K/ IP67 4A Rated voltage 125 V Head A connection type Male connector, M12, 5-pin, straight 3/BU 5/GY 4/BK 4A 60 V 2A 30 V Male connector, M12, 8-pin IP65/ IP66K/ IP67 IP65/ IP67 2A 30 V 2A ≤ 30 V Male connector, M12, 8-pin IP65/ IP67 22 2A ≤ 30 V Open cable end Type Part no.
Connectivity Zones with oils, coolants, or lubricants Connection cables with M8 female and male connector, PUR Cable material PUR, halogen free Type Temperature resistance Certifications -25 °C … 85 °C, head –40 °C ... +80 °C, for fixed installation –25 °C ...
Zones with oils, coolants, or lubricants Connectivity A B C D E F H I J K L M N O P Q R S T Type Figure Enclosure rating IP65/ IP66K/ IP67 Female connector, M8, 4-pin IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 Current carrying capacity Rated voltage 4A 4A 4A 60 V 60 V 60 V Head A connection type Head B Length of connection cable type Female connector, M8, 4-pin, straight Male connector, M8, 4-pin, straight 3/BU 4/BK 4/BK 3/BU 1/BN 2/WH 2/WH 1/BN Female connector, M8, 4-pin, straight Mal
Connectivity Zones with oils, coolants, or lubricants Type Figure Enclosure rating IP65/ IP66K/ IP67 Female connector, M12, 3-pin IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 Female connector, M12, 4-pin IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 Female connector, M12, 4-pin 8018656/2018-02-28 Subject to change without notice IP65/ IP66K/ IP67 Current carrying capacity 4A Rated voltage 60 V Head A connection type Head B Length of connection cable type Female connecto
Zones with oils, coolants, or lubricants Connectivity A B C D E F H I J K L M N O P Q R S T Type Figure Enclosure rating IP65/ IP66K/ IP67 Female connector, M12, 5-pin IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 Current carrying capacity 4A Rated voltage 125 V Female connector, M12, 8-pin Female connector, M12, 5-pin, straight 4/BK 5/GY 3/BU 4A 125 V 4A 24 V 30 V 30 V 4/BK 5/GY 4/BK 5/GY 8/RD 1/WH 2/BN 3/GN Female connector, M12, 8-pin, straight, shielded 7/BU 6/PK 5/GY 4/
Connectivity Uncontaminated fields of application At a glance • Very good resistance to chemicals • PWIS free • Silicone free • Flame resistant and self extinguishing • Enclosure rating IP65, IP66K, IP67 Your benefits • Easy to use because the cables are very easy to strip • Good quality at the best price = suitable for drag chains • Meets the requirements of the IP65, IP66K, and IP67 enclosure ratings • Variants with 3 status display LEDs (Power, N/C, N/O) = LED = shielded -- www.sick.
Uncontaminated fields of application Connectivity A B C D E F H I J K L M N O P Q R S T Type Figure Enclosure rating IP65/ IP66K/ IP67 Current carrying capacity 4A Rated voltage 60 V Head A connection type Female connector, M8, 3-pin, straight 4/BK Female connector, M8, 3-pin IP65/ IP66K/ IP67 IP65/ IP66K/ IP67 4A 60 V 60 V Female connector, M8, 4-pin IP65/ IP66K/ IP67 28 4A 60 V 1/BN Female connector, M8, 3-pin, angled Female connector, M8, 4-pin, straight 3/BU 4/BK 1/BN 2/WH Fem
Connectivity Uncontaminated fields of application Connecting cables with M12 female connector, PVC 1) Cable material Temperature resistance Certifications Tightening torque PVC –25 °C … 85 °C, head –30 °C ... +80 °C, for fixed installation –5 °C ... +80 °C, for flexible use UL, CE 1) 0.6 Nm Type Female connector, M12, 4-pin Female connector, M12, 5-pin Female connector, M12, 8-pin Applies to cables with a rated voltage > 75 V DC.
Uncontaminated fields of application Connectivity A B C D E F H I J K L M N O P Q R S T Type Figure Enclosure rating IP65/ IP66K/ IP67 Current carrying capacity Rated voltage 2A Female connector, M12, 8-pin, straight, shielded 30 V 2A Female connector, M12, 8-pin, angled, shielded 30 V Head B Length of connection cable type Open cable end 8/RD 1/WH 2/BN 3/GN 7/BU 6/PK 5/GY 4/YE Female connector, M12, 8-pin IP65/ IP66K/ IP67 Head A connection type Part no.
Connectivity Uncontaminated fields of application Connecting cables with M12 male connector, PVC 1) Cable material Temperature resistance Certifications Tightening torque PVC –25 °C … 85 °C, head –30 °C ... +80 °C, for fixed installation –5 °C ... +80 °C, for flexible use UL, CE 1) 0.6 Nm Type Male connector, M12, 4-pin Male connector, M12, 8-pin Applies to cables with a rated voltage > 75 V DC.
Uncontaminated fields of application Connectivity A B C D E F H I J K L M N O P Q R S T Type Figure Enclosure rating IP65/ IP66K/ IP67 Current carrying capacity Rated voltage 4A 60 V Female connector, M8, 4-pin IP65/ IP66K/ IP67 4A 60 V Head A connection type Head B Length of connection cable type Female connector, M8, 4-pin, straight Male connector, M8, 4-pin, straight 3/BU 4/BK 4/BK 3/BU 1/BN 2/WH 2/WH 1/BN Female connector, M8, 4-pin, straight Male connector, M12, 4-pin, straight
Connectivity Field wireable connectors At a glance • Great variety of M8 and M12 plug • Some of the plug connectors are connectors pre-assembled Your benefits • A good deal of latitude in planning • Different connectors (differentiated and flexibility for installation • Many plug connectors have connectors which enable fast assembly • Field wireable connectors also save time which brings the costs down by the type code ending): • PC = quick connection (� Pierce connection) • QU = quick connection (�
3/BU Female connector, M8, 3-pin, angled 3/BU H I J K L M N O P Q R S T 3/BU 3/BU 3/BU 3/BU 34 IP67 4A ≤ 60 V 0.4 Nm –40 °C ... +85 °C – – O IP67 4A ≤ 60 V 0.6 Nm –40 °C ... +85 °C O – – IP67 4A ≤ 30 V 0.4 Nm –40 °C ... +85 °C O – IP68 4A ≤ 30 V 0.2 Nm –25 °C ... +90 °C – IP67 4A ≤ 30 V 0.4 Nm –40 °C ... +85 °C IP67 4A ≤ 30 V 0.6 Nm –40 °C ...
Connectivity Field wireable connectors A B C D E F 3/BU 4/BK 2/WH 5/n.c. 1/BN Female connector, M12, 4-pin, straight 3/BU 4/BK 2/WH 5/n.c. 1/BN Female connector, M12, 4-pin, straight 3/BU 4/BK 2/WH 5/n.c. 1/BN Female connector, M12, 4-pin, angled 3/BU 4/BK 2/WH 5/n.c. 1/BN Female connector, M12, 4-pin, angled 3/BU 4/BK 2/WH 5/n.c. 1/BN Rated voltage Tightening torque IP67 4A ≤ 250 V 0.6 Nm IP67/ IP69K IP65/ IP67 4A 4A ≤ 250 V ≤ 250 V 0.6 Nm 0.
3/BU 5/GY 4/BK 2/WH Current carrying capacity Rated voltage Tightening torque IP67 4A ≤ 63 V 0.6 Nm –40 °C ... +85 °C O – – 1/BN IP67 4A ≤ 63 V 0.6 Nm –25 °C ... +90 °C O – – IP67 2A ≤ 60 V 0.6 Nm –40 °C ... +85 °C O – IP67 1.75 A ≤ 30 V 0.4 Nm –40 °C ... +85 °C – – Female connector, M12, 5-pin, angled 3/BU 5/GY 4/BK 2/WH 1/BN Type Part no.
Connectivity Field wireable connectors A B C D E F Male connector, M8, 3-pin, straight 1/BN Male connector, M8, 3-pin, angled 1/BN Rated voltage Tightening torque IP67 4A ≤ 60 V 0.6 Nm –40 °C ... +85 °C O – – IP68 4A ≤ 60 V 0.2 Nm –25 °C ...
Field wireable connectors Connectivity 4/BK 3/BU 1/BN 2/WH Male connector, M12, 4-pin, straight 4/BK 3/BU 1/BN 2/WH Male connector, M12, 4-pin, straight 4/BK 3/BU 1/BN 2/WH Male connector, M12, 4-pin, straight 4/BK 3/BU 1/BN 2/WH Male connector, M12, 4-pin, angled 4/BK 3/BU 1/BN 2/WH Rated voltage Tightening torque 4/BK 1/BN 2/WH 4/BK 1/BN 2/WH Part no. 4A ≤ 250 V 0.6 Nm –40 °C ... +85 °C O – – – – STE-1204-G 6009932 IP67/ IP69K 4A ≤ 250 V 0.6 Nm –40 °C ...
Connectivity Field wireable connectors Temperature resistance Type Part no. Cutting technology Tightening torque Spring-cage connection Rated voltage Solder connection Enclo- Current sure carrating rying capacity Pierce connection Head A connection type Screw-type terminals Figure IP67 4A ≤ 125 V 0.6 Nm –40 °C ... +85 °C O – – – – STE-1205-W 6022082 IP67 2A ≤ 63 V 0.4 Nm –25 °C ...
Accessories A B C D E F H I J K L M N O P Q R S T Accessories SICK offers suitable torque wrenches as accessories for its M8 and M12 connector technologies. These guarantee that the connector is tightened securely, and ensures a perfect connection between the sensor and cable. For comparison: 1. The connector is not screwed tight, thereby allowing medium to penetrate between the connector and O-ring. 2. The connector is screwed too tight.
Glossary Annex Ben ... Hal GLOSSARY M12 cables, 4-pin, PUR 3/BU 4/BK 3/BU 4/BK 2/WH 1/BN 2/WH 1/BN B Bend radius Bend radius refers to the smallest possible radius of any bends which may be made in the cable when it is installed without altering the cable properties. The bend radius is given in relation to the cable diameter. Fig.: Color code for M12 cables, 4-pin, PUR Left: shielded; right: unshielded M12 cables, 5-pin 5/GY 3/BU 4/BK 2/WH 1/BN 10x 5x Fig.: Bend radius Fig.
Annex Glossary Ins ... Mat I M Insulation displacement connection Material compatibility An insulation displacement contact establishes a connection by cutting through the conductor insulation. It makes a flexible, shockproof, vibration proof, gas tight contact with the litz wire. In type code STE-1204-GQU6 the insulation displacement connection is identified by the suffix “QU”. Fig.
Glossary Annex Mou ...
Annex Glossary Out ... Pol O P Outer jacket Pierce connection The outer jacket indicates what the outer layer of the cable is made of. Cable sheath *) Wires Sheath Insulating sheath The contact pin pierces the individual core creating an electrical connection. The contact makes the individual cores into a contact zone. In type code DOS-0803-GPC the Pierce connection is identified by the suffix “PC”. Conductor (copper wires) Cable cross-section in mm 2 Fig.
Glossary Annex PP: ... Scr PP: Polypropylene PP is a very high quality jacket material. It is very stable. SICK’s flexible PVC free polypropylene cables feature good resistance to the highly effective cleaning agents used in the food and beverage industry. In addition, these cables are highly resistant to microbes and chemicals and are suitable for drag chains.
Annex Glossary Sea ... Sui Sealing concept Standards and test parameters For PVC M12 connecting cables for hygienic and washdown zones 2 1 4 3 1 Dual-action profile seal provides absolute impermeability. 2 Reaching a torque of 0.6 Nm activates the mechanical vibration protection. This dual-acting interlock offers high shock and vibration resistance up to 50 G. 3 Integrated fixed stop prevents the plug connector from being screwed too tight.
Glossary Annex TPU T TPU: thermoplastic polyurethane TPU has good electrical properties, feels good, is very flexible over a wide temperature range, and is highly resistant to wear. Thermoplastic polyurethanes are also elastic and cold crack resistant. SICK often uses this material for overmolding plug connectors. Travel speed The speed at which the product travel path is covered.
Annex Index DOL-0803-G02MNI ... DOS-1204-GQU8 Type 48 Partno. Page Type Partno.
Index Annex DOS-1204-GX ... YF2A14-C60UB3M2A14 Type Partno. Page Type Partno.
Annex Index YF2A14-C60UB3N2A14 ... YF8U14-025VA3XLEAX Type 50 Partno. Page Type Partno.
Index Annex YF8U14-030VA3M8U14 ... YI2A14-250UB3XLEAX Type Partno. Page Type Partno.
Annex Index YI2A14-C60UB3N2A14 ... YN2A28-100UA6XLEAX Type 52 Partno.
NOTES 8018656/2018-02-28 Subject to change without notice M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c a t i o n s | SIC K 53
NOTES 54 M 8 a n d M 1 2 c o n n e c t o r s f o r i n d u s t r i a l a p p l i c a t i o n s | SIC K 8018656/2018-02-28 Subject to change without notice
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8018656/2018-02-28 ∙ SKOM ∙ Pre USmod en47 SICK AT A GLANCE SICK is a leading manufacturer of intelligent sensors and sensor solutions for industrial applications. With more than 8,000 employees and over 50 subsidiaries and equity investments as well as numerous agencies worldwide, we are always close to our customers.
