Coolwaver 2 610 UV Curing System Customer Product Manual Part 1105120-01 Issued 4/13 To order parts call 866-885-1212. For technical support call 800-524-1322. This document is subject to change without notice. Check http://emanuals.nordson.com/uvsystems for the latest version.
Address all correspondence to: Nordson UV Systems Inc. 555 Jackson Street Amherst, OH 44001 United States Tel:(800) 717-4228 Fax: (516) 213-8312 Email: emcghee@nordson.com Website: www.nordsonuv.com Nordson Corporation welcomes requests for information, comments, and inquiries about its products. General information about Nordson can be found on the Internet using the following address: http://www.nordson.com.
Table of Contents i Table of Contents E 2013 Nordson Corporation Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Qualified Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Regulations and Approvals . . . . .
ii Table of Contents Part 1105120-01 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inspection and Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Controller Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Table of Contents E 2013 Nordson Corporation iii Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Software Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fault Message Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . Bulb Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
iv Table of Contents Part 1105120-01 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . System Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current Draw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Light Output Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety 1-1 Section 1 Safety Introduction Read and follow these safety instructions. Task- and equipment-specific warnings, cautions, and instructions are included in equipment documentation where appropriate. Make sure all equipment documentation, including these instructions, is accessible to all persons operating or servicing equipment. All equipment is designed and manufactured to International Safety Standards to ensure that the health and safety of the operator is protected at all times.
1-2 Safety Intended Use Nordson ultraviolet (UV) equipment is intended specifically for integration into other machines and should NOT be operated as a standalone system or without appropriate safety guarding, shielding, and interlocks. It is the responsibility of the integrator and end user to ensure that the final assembly fulfills all necessary legislation and is completely safe before operation. This equipment is designed for the accelerated curing of UV inks, adhesives, and coatings.
Safety 1-3 Personal Safety To prevent injury follow these instructions. S Do not operate or service equipment unless you are qualified. S Do not operate equipment unless safety guards, light shields, doors, and/or covers are intact and automatic interlocks are operating properly. Do not bypass or disarm any safety devices. S Keep clear of moving equipment. Before adjusting or servicing any moving equipment, shut off the system controller and wait until the equipment comes to a complete stop.
1-4 Safety Exposure to UV radiation can result in S reddening of skin S headaches S sore eyes ULTRA VIOLET X RAYS INFRA RED MICROWAVES RADIO WAVES VISIBLE 100 200 300 FAR UV VACUUM UV Figure 1-2 400 500 600 700 800 900 1000 nanometers NEAR UV U U UVC V UVA V V B Ultraviolet Light Wavelength Bands It is very important that all precautions are taken to prevent all UV light, whether direct or indirect, from escaping the curing area.
Safety 1-5 First Aid Seek immediate medical attention for skin burns and direct UV exposure to the eyes. Microwave Radiation WARNING: The lamp system utilizes high powered RF microwave energy generated by a magnetron to provide power to the UV lamp. This technology is identical to that of residential microwave ovens and like these ovens can be dangerous if misused. The lamp system is safe provided that the RF screen and gasketing are intact.
1-6 Safety Ozone readily reverts to breathable oxygen when mixed with atmospheric air. Ozone should be removed from the UV source via a sealed duct and discharged to atmosphere according to local regulations. The discharge location should be away from pedestrian walkways and window openings and should be well above the average human breathing height for the area. Regular ozone checks should be carried out every three months using an ozone meter.
Safety 1-7 Mercury Bulbs (Lamps) The bulbs used in UV lamp systems contain mercury. Mercury is a toxic substance and must not be ingested or come into direct contact with the skin. Under normal UV operating conditions, mercury presents no hazard as it is completely contained in the sealed quartz tube of the bulb; however, it is strongly recommended that protective gloves and eye protection be worn when handling UV bulbs, and that a mercury spill kit be readily available.
1-8 Safety Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the system immediately and perform the following steps: S Disconnect and lock out electrical power. S Identify the reason for the malfunction and correct it before restarting the equipment. Safety Precautions While Servicing A qualified competent electrician must carry out all electrical maintenance and servicing of this equipment.
Safety 1-9 All electrical power and other services must be disconnected and the lamphead must be cool before moving or storing this equipment. Remove the bulb from the lamphead before moving the lamphead. Store or ship the bulb in the original shipping tube. Due to the system controller’s weight, it is recommended a mechanical device be used for handling and they should be kept as low to the floor as possible.
1-10 Safety Part 1105120-01 E 2013 Nordson Corporation
Description 2-1 Section 2 Description Introduction This manual covers the Nordson CoolWave 2 610 Ultraviolet Microwave Curing System. It provides safety, installation, operation, and troubleshooting and repair information for the system and its components. What is UV Curing? Ultraviolet curing is achieved by a chemical reaction in special inks and coatings when intense UV energy is focused on them.
2-2 Description In addition to ultraviolet light, the UV bulbs radiate heat. A constant flow of cooling air through the lamphead is required to remove the excess heat and make sure that the bulbs, reflectors, and housings remain at an acceptable operating temperature. Two versions of the lamphead are available: with an internal blower, or with a duct connection to a customer-supplied external blower.
Description Item Component 2-3 Description 6 Magnetrons The magnetrons are 3 KW, 2450 MHz generators that convert high voltage electrical inputs to RF energy. 6A Waveguide The wave guide directs the RF energy into the UV bulb, exciting a UV-emitting plasma within the bulb. 7A External Blowers 7B Internal Blower Forced air is used to cool the UV bulb and magnetrons. If external blowers are used, they must be sized appropriately to provide the required air flow.
2-4 Description Magnetron Operation and Life Magnetrons consist of a cathode built into the center of a circular vacuum chamber, surrounded by permanent magnets. The chamber itself is the anode. Like a vacuum tube, a filament in the chamber is heated and bleeds off electrons which are attracted to the anode, the positive outer part of the chamber. This starts the magnetron.
Description 2-5 Reflectors The reflectors are manufactured from borosilicate glass with a proprietary coating to provide maximum UV reflectivity while minimizing infrared radiation. Two types of reflectors are available for the lamphead: focus and flood. S The focus reflectors are available in 2.1 (53 mm) and 3.1 inch (79 mm) focal lengths. The focal point is measured from the bottom of the lamphead. See Figures 2-2 and 2-3. S The flood reflectors produce a wider band of UV light. See Figure 2-4. 2.
2-6 Description 3.1 Inch Focus Reflector Figure 2-3 3.
Description 2-7 Flood Reflector Figure 2-4 Flood Reflector Diagram E 2013 Nordson Corporation Part 1105120-01
2-8 Description Options Each CoolWave system lamp head can be fitted with optional patented components for maximum operating performance. AirShield Ventilation System: The modular patented AirShield ventilation system installs a high-quality quartz plate between the lamphead and the product to protect the product while maintaining cooling air flow through the lamphead.
Installation 3-1 Section 3 Installation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Introduction This section contains information for installing the CoolWave 2 10-inch lamphead and system controller. Mounting and shielding are explained in general terms due to differences for each independent installation.
3-2 Installation S Leave at least six inches of ventilation clearance on all four sides of the system controller. S If the system controller is mounted in an enclosure, there must be free and unobstructed ventilation from top to bottom and side to side within the enclosure. Contact your Nordson representative for enclosure cooling requirements. 453.50 [17.854] MPS2−610 NORDSON CORPORATION 555 JACKSON STREET AMHERST, OH 44001, USA Part No. Serial No. Frequency KVA 257.00 [10.
Installation 3-3 Power Connections NOTE: Power must be supplied from a dedicated source with a disconnect switch. See Figure 3-2. The customer power source must be wired in accordance with either the National Electric Code, Part I or the Canadian Electrical Code, Part I, or local codes. At a minimum, 10 AWG 600 volt wire is required unless superseded by local codes. Four #10−32 studs provide for line connection.
3-4 Installation Power Connections (contd) CW2-610 External Blower T3 Control Transformer 480V H4 400V H3 380V H2 0V H1 High Voltage T2 T1 CW2-610 Internal Blower T3 Control Transformer 0V H1 380V H2 400V H3 480V H4 Figure 3-2 System Controller Transformers Power Load Balancing Refer to the System Connection Diagrams. If you are supplying power to more than one system controller from a single source, shift the phases to balance the load as shown in Figures 3-4 and 3-5.
Installation 3-5 Lamphead Unicable RF Detector Input Power Source L1 L2 L3 RF Detector Cable Lamphead GND Network Settings Master: ID : 00 FLT: U NT: CAN or 485 CTRM: N L1 (A) L2 (B) L3 (C) GND System Controller Figure 3-3 System Connection Diagram − Stand Alone System Lamphead Unicable Input Power Source RF Detector Lamphead RF Detector Cable L1 L2 L3 GND Network Settings Master: ID : 00 FLT: A NT: CAN or 485 CTRM: Y First unit on network L1 (A) L2 (B) L3 (C) GND RJ45 Network Cable L
3-6 Installation Power Connections (contd) Lamphead Unicable Input Power Source L1 L2 L3 RF Detector RF Detector Cable Lamphead GND L1 (A) L2 (B) L3 (C) GND RJ45 Network Cable System Controller Lamphead Unicable Lamphead L2 (A) L3 (B) L2 (C) RJ45 Network Cable GND RJ45 Network Cable GND Lamphead Unicable Lamphead Network Settings Remote: ID : 02 FLT: A RFD: N NT: CAN or 485 CTRM: N System Controller Lamphead Unicable Lamphead L1 (A) L2 (B) L3 (C) Figure 3-5 Network Settings Remote:
Installation 3-7 Network Connections See Figures 3-3, 3-4, and 3-5. Up to 16 system controllers can be connected together with RJ-45 cables to form a network, which can then be operated from the master controller front panel or from a remote source. Master/Remote: When you configure the system controllers, you can set one unit (usually the first unit in the chain) as the Master, with the rest as Remotes. This is done through the ID configuration selection for each controller.
3-8 Installation Table 3-3 Remote Inputs and Outputs Connector Type Pin Input 16 Machine stop interlock (MSTOP) + 15 Machine stop interlock (RETURN) − 14 Lamp ON (LAMPON) 13 Lamp ON (COM) 12 Standby (STDBY) Input Input 11 Function Standby (COM) Description If this input is not interfaced to external equipment, a jumper must be installed across the pins.
Installation 3-9 Machine Stop Interlock CAUTION: Allow only qualified personnel to service the equipment. All power must be disconnected. Follow the safety instructions in this document and all other related documentation. The Machine Stop interlock (Remote I/O pins 15 and 16) can be configured for Normal or Isolated operation on I/O boards with the DeviceNet option by changing the J1 and J2 jumper positions on the Remote I/O circuit board.
3-10 Installation Remote Power Level Control The Remote Power Level Control (AIN inputs 4 and 5) function adjusts the UV light output based on an external analog signal. This function must be enabled and configured for 4−20 mA or 0−10 Vdc. S Refer to Table 3-3 and Table 3-5 for connection and configuration instructions. S Refer to Table 4-4, step 5, in the Section 4, Operation for Power Level setting instructions.
Installation 3-11 NOTE: Do not leave the system controller in the standby mode for longer than 30 minutes. Prolonged standby periods shorten the magnetron life. 3. Press the SYSTEM ON button to turn on the UV lamp. The lamp turns on instantly but takes approximately 10 seconds to stabilize. After 10 seconds, the system ready output contact closes. Quick Cycle Using Idle Mode NOTE: IDLE configuration must be set to IDLE Y to enable Idle Mode.
3-12 Installation Hardware Specifications The hardware design of the DeviceNet Interface follows ODVA recommendations. The interface can be found on the rear of the CoolWave2 system controller. Interface Connector Sealed micro connector is specified in ODVA specifications Volume 1, Release 2.0, Errata 2. Appendix C, table C.3. CoolWave2 uses a Phoenix connector. Indicators Red and green LEDs indicate the status of the module and the network.
Installation 3-13 Inlet for 6-in. ID Duct 114.0 (4.488) 115 (4.53) Unicable Receptacle Top Pressure Port * 65.0 (2.559) 150.0 (5.906) 150 (5.906) Typ. 3 sides M5 Screws (Typ. 3 sides) 23.5 (0.925) 150 (5.906 435.9 (17.16) 370 (14.56) 115 (4.53) 53.3 (2.1 Focus) 78.8 (3.1 Focus) 266.4 (10.48) 199.2 (7.84) 9.50 (0.374) Bottom Pressure Port * 76.0 (2.992) 18.25 (0.719) 76.0 (2.992) 182.0 (7.165) All measurements in mm (in.) 76.0 (2.
3-14 Installation 267.00 [10.512] 265.00 [10.433] DO NOT BLOCK FILTER 63.20 [2.488] 150 (5.906) 667.00 [26.260] Typ. 3 sides Unicable Receptacle 23.5 (0.925) Unicable Receptacle 150 (5.906 Front Pressure Port * 115.00 [4.528] 53.4 (2.1 Focus) 78.75 (3.1 Focus) Bottom Pressure Port * 200.96 [7.91] 9.50 (0.374) 76.0 (2.992) 18.25 (0.719) 76.0 (2.992) 76.0 (2.992) 182.0 (7.165) Bottom Pressure Port * All measurements in mm (in.
Installation 3-15 Optional Mounting Kit for Lampheads An optional adjustable bracket, mounting plate, and screws are available as a kit for flexible mounting of lampheads. Refer to page 7-13 in Parts for the kit part number and mounting instructions. Adjustable Mounting Bracket Figure 3-11 Optional Adjustable Mounting Bracket Light Shielding Personnel in the area should be shielded from the UV light. S Provide adequate shielding of UV light.
3-16 Installation External Blower Lampheads For lampheads without internal blowers, the customer must supply cooling air through ductwork to each lamphead. The duct connection is for 6-in. ID ducts. If you plan on using variable speed external blowers, contact Nordson UV engineering for advice on the design of the air handling system.
Installation 3-17 The exhaust blower and duct size for each application will depend on many variables. Size all blowers to accommodate all losses in the ductwork and ensure that the specified air flow and pressure for each lamphead is maintained. AirShield Ventilation System Figure 3-12 shows a standard AirShield Ventilation System kit installed on an external blower lamphead. A high flow AirShield kit is also available.
3-18 Installation Monitoring Lamphead Air Pressure See Figures 3-13 and 3-14. The lamphead pressure sensor on the light detector board is connected by a hose to atmosphere at the top/front or bottom pressure port. (See Figures 3-9 and Figure 3-10 for the location of the pressure ports on internal and external blower versions.) The hose must be connected to Port B on the board, as shown.
Installation 3-19 Top Pressure Port (Factory Connection) Port B Hose Connection Hose Barbed Fitting Bottom Pressure Port Figure 3-13 Pressure Port Connections − External Blower Version E 2013 Nordson Corporation Part 1105120-01
3-20 Installation Port B Hose Connection Front Pressure Port (Factory Connection) Hose Bottom Pressure Port Barbed Fitting Figure 3-14 Pressure Port Connections − Internal Blower Version Part 1105120-01 E 2013 Nordson Corporation
Installation 3-21 Lamphead Cable Connections CAUTION: The unicable conducts high and low voltage between the system controller and the lamphead. It is important that the unicable connectors be completely engaged and tightened before turning on the UV system. Failure to properly engage these connectors can result in severe damage to the system components.
3-22 Installation RF Detector Installation See Figures 3-3 and 3-6 for RF Detector connections and Figure 3-16 for dimensions. S The RF detector shuts down the system controller when the RF level detected is above the calibrated trip level. This can happen if the lamphead RF screen is torn or incorrectly installed. S One RF detector is normally required for every 16 networked units within one curing enclosure. However, some applications and systems may require a RF detector on each unit.
Installation 3-23 System Controller Configuration Once the system controller and lamphead are mounted and all connections made, the last step is to configure the controller for your application, using the front panel display, keys, and configuration menus. NOTE: The system controller power must be on and the lamphead must be OFF to enter the configuration menus. Press the SYSTEM OFF button to turn the lamphead off if LAMPON is displayed.
3-24 Installation Table 3-5 Power Supply Configuration Settings Display ID 00..15 (Unit ID) Function Unit ID: Sets unit ID for network, identifies master or remote. Configuration 1 Master = ID 00 Configuration 2 Remotes = ID 01..15 For a standalone system controller, set the unit ID to 00. For networked power supplies, set the master to 00 and set the remotes to 01, 02.....15. S Each system controller on a network must have a unique ID number.
Installation Display PCTL Function Power control algorithm Configuration 1 Y = Enable Power Control mode 3-25 Configuration 2 N = Use current control mode (default) If set to PCTL Y, the power control algorithm controls the total power output to reduce the variation of power over the life of the magnetron. PCTL N is the default and preferred method of control (current control).
3-26 Installation Part 1105120-01 E 2013 Nordson Corporation
Operation 4-1 Section 4 Operation WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Introduction Startup procedures will vary depending on how the UV system is integrated into other systems and equipment. The startup procedures documented in this manual are strictly for the UV equipment. Display and Controls See Figure 4-1 and Table 4-1.
4-2 Operation Table 4-1 CoolWave 2 Displays and Controls Item Control Description 1 Main Power Switch Turns system power on and off. 2 SYSTEM ON Turns the lamphead on when STDBY, IDLE, or OFF is displayed. From OFF, the system goes into WARMUP mode until the filament is warmed up, then power is applied to the magnetrons and LMPDLY is displayed while the magnetrons stabilize. LAMPON is displayed when the lamp lights. 3 STANDBY When the Standby button is pressed power is removed from the lamp.
Operation Item Control 4-3 Description 9 Digital Display Displays power levels, operation and fault messages. 10 POWER SETPOINT When pressed, displays the current power setpoint. 11 Nordson Logo (System Configuration) Accesses system controller configuration. Refer to Table 3-4 in the Installation section for more information.
4-4 Operation Operating Messages Table 4-2 lists the messages that indicate operating status. Table 4-2 Display Messages Message Description OFF The system controller power is On. The lamphead is in the Off state. WARMUP The magnetron filament is energized. This message is only displayed during filament warm-up (about 15 seconds). STDBY The filament is warm and the unit is waiting for an On command. LMPDLY Lamp Delay Lamp ON has been enabled.
Operation No. Fault Message 4-5 Description 10 DEVICENET ERROR There is a DeviceNet communication fault. 11 DEVICENET HARDWARE FAIL There is no communication with the DeviceNet processor. 12 MAG VOLTAGE ERROR The magnetron voltage is not within limits. 13 NETWORK COMM ERROR The control board can no longer communicate with a previously detected system. 15 POWER CONTROL AT LIMIT The power control cannot control the output within 5% of the setpoint.
4-6 Operation System Timing Sequences NOTE: Refer to Section 5, Troubleshooting if the system fails during startup. Timing Sequence with Idle = Y (Also see Table 3-5) Powering ON the System Controller Total Seconds 12 seconds Turn on main disconnect switch on front panel. Controller goes through initial boot sequence with a full display test. When complete, controller displays OFF. Changing system status from OFF to LAMP ON Total Seconds 25 seconds Press SYSTEM ON button. Display reads WARMUP.
Operation 4-7 Changing system status from LAMP ON to STANDBY Total Seconds 20 seconds Display reads LAMPON. Press STANDBY button Twice. Display reads IDLE followed by L COOL. Display reads STDBY. NOTE: If Idle is not enabled, pressing the Standby button Once switches the controller to Standby mode. Changing system status from STANDBY to LAMP ON Total Seconds 10 seconds Display reads STDBY. Press SYSTEM ON button. Display reads LMPDLY. Display reads LAMPON.
4-8 Operation Timing Sequence with Idle = N (Also see Table 3-5) Powering ON the System Controller Total Seconds 12 seconds Turn on main disconnect switch on front panel. Controller goes through initial boot sequence with a full display test. When complete, controller displays OFF. Changing system status from OFF to LAMP ON Total Seconds 25 seconds Press SYSTEM ON button. Display reads WARMUP. Display reads LMPDLY. Display reads LAMPON.
Operation 4-9 Correcting a Fault Condition Correcting a fault condition Total Seconds Max 60 seconds 25 seconds Display reads fault condition (message scrolls). Correct the reason for the fault, then push SYSTEM OFF button. Display reads C DELY. Press SYSTEM ON button. Display reads WARMUP. Display reads LMPDLY. Display reads LAMPON.
4-10 Operation Step 5 Single Unit Operated Locally Multiple Units Networked to a Master Unit Operated Locally Set the POWER SETTING. Set the POWER SETTING. 1. Press the SET-SAVE button on the POWER SETTING selector until the power level is displayed. 1. On the master unit, press the SET-SAVE button on the POWER SETTING selector until the power level is displayed. 2. Press the UP or DOWN arrows to set the desired power level. The power level changes immediately. 2.
Operation Step 7 Single Unit Operated Locally 4-11 Multiple Units Networked to a Master Unit Operated Locally Press SYSTEM ON to start the lampheads. LAMPON is displayed when the lamphead is ready to cure. Standard Startup − Preferred Method Use this procedure to go directly through the warm-up to the LAMPON mode. 1. On the single unit or master unit, press SYSTEM ON. WARMUP will appear on the display. The magnetron filaments are warmed up for 15 seconds. 2.
4-12 Operation Remotely Operated Units NOTE: The system can be wired to initiate lamphead start from either the process machine or from the UV system controller. The system controller I/O and a simple panel can be used to control the UV system. Or, if the DeviceNet protocol is used, the UV system can be fully automated to work in concert with a complete production system.
Operation 4-13 Shutdown CAUTION: Do not shut off the system with the main power switch while the lamps are operating. Bulbs and magnetrons can and will be damaged. The lamp turns off if any of the following conditions occur: Normal Shutdown S SYSTEM OFF button on the system controller is pressed. S REMOTE OFF command through discrete I/O or DeviceNet. Fault Shutdown S Cooling air for the lamphead ceases or is insufficient. S Any of the safety interlocks wired into the UV equipment are interrupted.
4-14 Operation Part 1105120-01 E 2013 Nordson Corporation
Troubleshooting 5-1 Section 5 Troubleshooting WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. These troubleshooting procedures cover only the most common problems. If you cannot solve a problem with the information given here, contact your local Nordson representative for help or call 800−524−1322 for technical support.
5-2 Troubleshooting Fault Message Troubleshooting Problem Possible Cause Corrective Action Incorrect controller ID setting, two or more controllers with same ID. Reconfigure ID settings so that each controller has a unique ID number. Refer to System Controller Configuration beginning on page 3-23. Filament transformer fuse F4 on main control board blown. Excessive power line noise. Refer to Power Line Connections on page 3-3. Open in filament control circuit to transformer.
Troubleshooting Problem Fault 7: FAULT NO LIGHT DETECTED Lamp Fault The light detector does not sense sufficient light output. Fault 9: FAULT HARDWARE FAILURE Possible Cause 5-3 Corrective Action Bulb has failed. Replace the bulb. Light sensor D1 on light detector board blocked. Refer to page 4-3 to check the light output seen by the sensor. Clean the sensor on with isopropyl alcohol, or replace the board. Light sensor D1 has degraded, or light detector board failed.
5-4 Troubleshooting Problem Fault 15: FAULT POWER CTRL AT LIMIT Possible Cause Corrective Action Magnetrons have failed. Replace the magnetrons. Low voltage to magnetrons. Transformer taps set incorrectly. Check transformer in system controller. Fault 16: FAULT LOW LAMPHEAD PRESSURE External blower is off. Turn external blower on. Internal blower failure. Check blower wiring, transformer, fuse. Replace blower if necessary.
Troubleshooting Problem Fault 20: FAULT RF DETECTOR TRIP Possible Cause 5-5 Corrective Action RF Detector is detecting a high level of RF Make sure the RF screen is not missing, loose, or damaged. Incorrect RF detector mounting location. Refer to page 3-22 for mounting requirements. Cooling air is being restricted. Make sure air flow through lamphead is not restricted. Refer to Corrective Actions for Fault 16. Fault 23: FAULT HV CABLE UNPLUGGED Unicable not connected or damaged.
5-6 Troubleshooting Problem Fault 27: FAULT PHASE CONTROLLER ERROR Possible Cause Corrective Action Phase control board failure. Replace phase control board. Magnetron has failed. Replace magnetrons. Control does not detect the phase board. Fault 28: FAULT MAG FILAMENT IS OPEN Low filament current. Bulb Troubleshooting NOTE: Any bulb that has been touched with bare hands or otherwise contaminated should be cleaned with isopropyl alcohol prior to use.
Troubleshooting 5-7 Curing Process Troubleshooting Problem Possible Cause Corrective Action System running correctly but material not curing Reflectors are installed incorrectly. Check reflectors; make sure they are installed correctly in the brackets and supports. Reflectors are dirty or damaged. Clean or replace the reflectors. RF screen dirty. Replace the RF screen. Lamp not in focus. Focus the lamphead. Incorrect bulb type. Replace with the correct bulb type. Low power level setting.
5-8 Troubleshooting Diode Block Testing WARNING: Shut off power to the system controller, allow the capacitors time to bleed off voltage, then remove the diode blocks from the controller before performing the following tests. Failure to observe this warning can result in equipment damage or personal injury. There are two diode blocks in the system controller. Each diode block contains 4 high voltage rated diodes connected in a bridge network.
Maintenance and Repair 6-1 Section 6 Maintenance and Repair WARNING: Allow only qualified personnel to perform the following tasks. Follow the safety instructions in this document and all other related documentation. Introduction Establish acceptable curing levels for your process and then develop a maintenance schedule that fits your needs. Radiometers can be used to measure relative readings for spectral output as a means of monitoring spectral intensity.
6-2 Maintenance and Repair System Controller Repair Procedures Preparation 1. Turn off the UV system from the process equipment controller or at the system controller panel. 2. Allow the lamphead fan to complete its cooling cycle before shutting off power to the controller. NOTE: Always shut down the system before shutting off controller power. Shutting off the system while the UV lamp is on could result in equipment damage. 3. Turn off the main electrical disconnect.
Maintenance and Repair 6-3 Fuse F3 160 mA Fuse F2 3A Fuse F1 3A Fuse F4 2A Figure 6-1 Main Control Board Fuses F1 30 Amp Fuses* F2 10 Amp Fuses* (for internal blower) * These fuses must be FNQ rated or equivalent Figure 6-2 System Controller Fuses Cleaning System Controller Cooling Fans 1. Turn off the main electrical disconnect. Follow all relevant OSHA-established lockout procedures or local codes as appropriate. 2. The system controller cooling fans are located on the front and rear panels.
6-4 Maintenance and Repair Lamphead Maintenance and Repair Table 6-1 lists typical maintenance guidelines and replacement schedules for the components of the CW2 10-inch lamphead. Recommended maintenance to the lamphead consists of changing bulbs and reflectors and cleaning or replacing filter material. It is also recommended that reflectors be cleaned periodically.
Maintenance and Repair 6-5 Internal Blower Lamphead Filter Replacement WARNING: Turn off the lamp and allow the system to proceed through the cool down cycle and shut down the blower before replacing the filter. The lamphead filters are held in place by a lip around the air inlet opening and supports across the opening. Pull the used filter out from under the lip and discard it. Lamphead filters have a white, coarse side and a colored, fine side.
6-6 Maintenance and Repair Bulb Replacement Figure 6-3 (contd) RF Screen Removal CAUTION: Do not touch the bulb or reflectors with bare hands. Wear clean, residue-free nitrile or latex gloves. 4. See Figure 6-4. The bulb is held in place by springs inside the retaining holes at each end of the lamp. Grasp both ends of the bulb and push one end into its retaining hole until the other end comes free. Carefully tilt the bulb to the side just enough to remove the retained end from the hole.
Maintenance and Repair 6-7 Reflector Replacement Two types of reflectors may be used in the lamphead: Flood or Focus. Each type uses different retaining brackets and supports. Use these outlines to find out what kind of reflectors and supports are installed in your lamphead. 3.1 Focus 2.1 Focus Flood Scale 1:1 Figure 6-5 Reflector and Reflector Support Outlines Different retaining brackets are used to secure the reflectors in place in the lamphead.
6-8 Maintenance and Repair Reflector Replacement (contd) NOTE: Great care should be taken when replacing reflectors as they are made of glass and may break if dropped or forced. 1. Perform the Preparation procedure on page 6-5. 2. Turn or place the lamphead so that the entire bulb area is exposed and accessible. CAUTION: Do not touch the bulb or reflectors with bare hands. Wear clean latex or nitrile gloves. 3. Remove the screen and bulb as described on page 6-5. 4. See Figure 6-7.
Maintenance and Repair 6-9 7. Set the retaining brackets in place. The placement of the retaining brackets differs between focus and flood reflectors. Focus Reflectors: See Figure 6-9. The edge of the reflector sits on the springs next to the lip of the bracket. The lip wraps around the edge of the reflector. Line up the retaining bracket mounting holes with the three mounting holes in the lamphead base.
6-10 Maintenance and Repair Internal Blower Replacement 1. See Figure 6-11. Remove the blower cover by removing the 6 M4 x 10 Philips head screws (3 front and 3 rear). Set the blower cover aside. 2. Disconnect the blower cable from the receptacle in the cover. 3. Remove the four M6 x 20 machine screws, lock washers, flat washers, and ground wire from the blower base, then lift the blower off the bottom cover. 4. Plug the new blower harness into the blower connector. 5.
Maintenance and Repair 6-11 Internal Blower Lamphead Complete Cover Removal 1. Disconnect the unicable from the lamphead. 2. See Figure 6-12. Remove the top blower cover by removing the 6 M4 x 10 Philips screws (3 front and 3 rear) and set aside. 3. Remove the 2 M4 x 20 screws on either side of the unicable receptacle. Removing Screws from Top Cover Removing Screws at Unicable Receptacle Figure 6-12 Removing Top Blower Cover 4. See Figure 6-13.
6-12 Maintenance and Repair Internal Blower Lamphead Complete Cover Removal Unicable Receptacle Clearing Cover (contd) Lifting Bottom Cover Figure 6-14 Removing the Cover 7. Pull the cover the rest of the way up and off the lamphead and set it aside. Internal Blower Lamphead Cover Replacement 1. Slide the bottom cover down over the lamphead until the unicable receptacle drops into the slot and the 8 holes at the bottom of the cover line up. 2. See Figure 6-13.
Maintenance and Repair 6-13 External Blower Lamphead Cover Removal See Figure 6-15. Remove the 11 screws (3 top, 8 bottom) from the lamphead cover. Lift the cover off the lamphead.
6-14 Maintenance and Repair Preparation (contd) 5. See Figure 6-17. Pull the the transformer bracket from the wave guide assembly far enough out to access the wiring connections. Figure 6-17 Removing the Transformer Bracket (External Blower Version Shown) Magnetron Replacement NOTE: Each lamphead contains two magnetrons. The replacement procedure is the same for each magnetron. 1. Follow steps 1−5 under Preparation on page 6-13. 2. See Figure 6-18.
Maintenance and Repair 6-15 4. See Figure 6-19. Remove the four nuts that secure each magnetron to the wave guide. Remove the magnetrons. Save the nuts for re-use. Nuts Antenna Figure 6-19 Magnetron Removal 5. See Figure 6-19. Inspect the gasket around the antenna of the new magnetron, making sure it is smooth and free of debris. 6. Carefully insert the antenna through the hole in the wave guide. 7.
6-16 Maintenance and Repair Filament Transformer Replacement (contd) 5. See Figure 6-20. Note the colors of the primary wires connected to the transformer H1 and H2 terminal tabs, then disconnect the wire receptacles from the tabs. 6. Remove the four M4 screws and nuts securing the transformer and transformer ground wire to the bracket. Cut the cable ties around the secondary cables as necessary, then remove the transformer from the bracket.
Maintenance and Repair 6-17 9. See Figure 6-22. Arrange the secondary cable ferrites of both transformers as shown. Install cable ties below the ferrites to prevent them from sliding down the secondary cables, then install another cable tie joining both pairs of secondary cables approximately 2 inches (51 mm) above the ferrites. Install Cable Ties Below Both Ferrites Cable Tie Bundling Secondary Cables Ferrites Figure 6-22 Installing Cable Ties on Secondary Cables 10.
6-18 Maintenance and Repair Light Detector Board Replacement 1. Follow steps 1−5 under Preparation. 2. See Figure 6-23. Disconnect the temperature sensor harness, the controller harness, and the pressure sensor hose from the light detector board. 3. Remove the three screws and the light detector board. 4. Install and connect the new board. Note that the pressure sensor hose must be connected to the barbed fitting labeled “B”.
Maintenance and Repair 6-19 Socket RTV Figure 6-24 Starter Bulb Replacement Re-Assembly 1. Check all wiring connections and make sure they are secure and that insulation is intact. 2. Install the cover on the lamphead. 3. Install the bulb and RF screen as described in Bulb Replacement on page 6-6.
6-20 Maintenance and Repair Part 1105120-01 E 2013 Nordson Corporation
Parts 7-1 Section 7 Parts Introduction To order parts, call the Nordson Industrial Coating Systems Customer Support Center at (800) 433-9319 or contact your local Nordson representative.
7-2 Parts System Controller Repair Parts See Figure 7-1. Item Part Description Quantity Note − ------ 50/60 HZ System Controller, CW2 1 1 1077135 S CONNECTOR, I/O board, CW2, kit 1 2 1077121 S TRANSFORMER, HV, CW2, kit 2 3 1089207 S TRANSFORMER, control, CW2, kit 1 4 772214 S FAN, 6 in x 1.
7-3 Parts 9c 5 10 13 2 T2 9d T3 6 CR1 1 T1 5 7 19 2 24 4 8 16 17 T1 15 9A 23 20 9B 14 CR1 CR2 C T3 T2 B A 21 22 3 12 (Cover) 18 4 Figure 7-1 CoolWave 2 610 System Controller and RF Detector E 2013 Nordson Corporation Part 1105120-01
7-4 Parts CW-2 Internal Blower Lampheads See Figure 7-2. Item Part Description Quantity Note − 1103923 LAMPHEAD, focus, 2.1, internal blower 1 − 1103924 LAMPHEAD, focus, 3.
Parts Item Part Description 28 29 30 31 32 33 34 −−−−−− −−−−−− −−−−−− 983416 −−−−−− −−−−−− −−−−−− S S S S S S S 35 36 −−−−−− −−−−−− S SCREW, truss, M4 x 10, Phillips, steel, zinc S SCREW, pan head, slotted, M4 x 8, brass WASHER, flat, regular, M4, brass WASHER, lock, split, M4, brass SCREW, pan head, recessed, M4 x 16 WASHER, lock, internal, M4, steel, zinc NUT, hex, w/external toothed washer, M5 SCREW, pan head, Phillips, M4 x 40, steel NUT, hex, w/external toothed washer, M4 Quantity 7-5 Note
7-6 Parts Parts Illustration − Internal Blower Lamphead Parts 21 22 3 15 26 10 3A, 3B 23 25 27 28 29 27 29 36 4 23 24 25 34 5 32 33 34 30 31 8 7 12 2 6 5 9 35 (Cover Screws) 13 14 1 17 16 18 19 20 11 Figure 7-2 CoolWave 2 Internal Blower Lamphead (shown with cover removed) Part 1105120-01 E 2013 Nordson Corporation
Parts 7-7 CW-2 External Blower Lampheads See Figure 7-3. Item Part Description Quantity Note − 1074677 LAMPHEAD, focus, 2.1, external blower 1 − 1075554 LAMPHEAD, focus, 3.
7-8 Parts Item 31 32 33 34 Part −−−−−− 760529 982178 983401 Description S S S S Quantity SCREW, flat head, phillips, M3 x 10, steel, zinc HANDLE, lamphead SCREW, socket, M5 x 50, black WASHER, lock, split, M5, steel, zinc Note AR 2 4 4 NOTE A: Order the correct bulb for your application. Bulbs are listed on page 7-10. Bulbs are recommended spare parts. B: Recommended spare part. Keep this part in inventory to avoid unplanned downtime.
7-9 Parts Parts Illustration − External Blower Lamphead Parts 3A, 3B 3 10 15 16 4 17 18 19 21 22 23 20 31 21 23 30 28 26 5 27 28 24 25 8 7 12 6 2 9 11 Figure 7-3 14 29 (Cover Screws) 5 13 1 29 32 33 34 CoolWave 2 External Blower Lamphead (shown with cover removed) E 2013 Nordson Corporation Part 1105120-01
7-10 Parts Bulbs Order the correct bulb for your application. Keep spare bulbs on hand to avoid unplanned downtime.
Parts 7-11 System Cables See Figure 7-4. Order the correct cable length for your system.
7-12 Parts Accessories Part Description AirShield Ventilation System − Captures the heated exhaust air from the lamphead and exhausts it into a separate exhaust duct. Refer to page3-17 for installation.
Parts 7-13 Optional Lamphead Mounting Kit See Figure 7-6. Item − 1 2 3 4 Part 1106333 −−−−−− −−−−−− 981340 982432 Description Quantity KIT, bracket, adjustable, 10 in. lamphead S BRACKET, adjustable, lamphead, UV S PLATE, interface, 10 in. lamphead S SCREW, socket, 5/16−18 x 0.750 in., black S SCREW, pan, recessed, M5 x 16, zinc Note 1 1 8 4 4 1 3 2 Figure 7-6 Optional Lamphead Mounting Bracket Kit Mounting Kit Installation 1.
7-14 Parts Part 1105120-01 E 2013 Nordson Corporation
Specifications 8-1 Section 8 Specifications System Controller Specifications Table 8-1 Standard and Enclosure Mounted System Controller Specifications Item Specification Dimensions length 753 mm (29.65 in.) width 465.5 mm (18.33 in.) height 256.3 mm (10.09 in.
8-2 Specifications Current Draw Table 8-2 Power Line Current for 610 External Blower Line 60 Hz 50 Hz Amps @ 440 Vac Amps @ 480 Vac Amps @ 380 Vac Amps @ 440 Vac L1 14 13 17 16 L2 22 19 26 24 L3 14 15 17 16 Table 8-3 Power Line Current for 610 Internal Blower Line 60 Hz 50 Hz Amps @ 440 Vac Amps @ 480 Vac Amps @ 380 Vac Amps @ 440 Vac L1 14 13 17 17 L2 22 20 28 27 L3 14 15 17 17 Part 1105120-01 E 2013 Nordson Corporation
Specifications 8-3 Light Output Settings Nordson CW2 UV Output Remote Input % of UV Light Output 100 80 60 40 20 4 mA 8 mA 2V 4V 12 mA 6V 16 mA 8V 20 mA 10 V Remote Input mA/VDC Figure 8-1 Light Output Settings Master/Remote Power Setting Examples If the Master Unit is set at and the Remote Unit is set at The Remote Unit will run at 100% 100% 100% of 100% 100% 75% 75% of 100% 50% 75% 75% of 50% 75% 50% 50% of 75% NOTE: The standard setting is Master Unit 100%, Remote unit 1
8-4 Specifications Lamphead Table 8-4 Lamphead Specifications Item Specification Dimensions Refer to Section 3, Installation for lamphead dimensions. Weight With External Blower − 19 kg (42 lb), With Internal Blower − 27.67 kg (61lb) Cooling Air 350 cfm @ 7 in. W.C.; measured at lamphead (9.9 mm3 @ 1780 Pascal) Reflector Glass with a proprietary coating 220−470 nm; focus/flood profiles Focal Length 2.1 in., 3.1 in.
Specifications F1 2 30uF 3 4 BRN BRN 1 ORN 2 ORN YEL 3 YEL 1 2 30 AMP F2 2 AMP 3 4 480 V 24 BLK 14 SCR PHASE CONTROLER #2 CONN6−6 CONN6−12 CONN6−7 CONN6−5 CONN6−11 CONN6−1 AC2 CR1 240 V 43 RED 480 400 RED 44 HV XFM T2 (FRONT) RED 34 20 HV BRIDGE ASSEMBLY 33 RED 20 A1 (TO MAG B) AC2 10 20 −HV BLK AC1 CONN 1 CONN 4 (TO MAG A) HV BRIDGE ASSEMBLY 13 BLK 20 DISPLAY KEYPAD −HV WHT AC1 10 CONN T3 23 BLK 480 400 COM A2 CONN6−3 CONN6−9 FERRITE 10 CONN1 FILAMENT
8-6 Specifications SYSTEM CONTROLLER FAN 2 G BRN L1 B ORNL2 YEL L3 C BRN1 ORN2 30uF 30uF 3 4 BRN CONN 4 SW1 F1 2 SCR PHASE CONTROLER #1 ORN YEL YEL3 30 AMP 1 2 400/480 V T3 3 240 V 4 BLK CONN6−6 CONN6−12 CONN6−5 CONN6−11 CONN 4 AC2 CR1 RED 44 43 RED 480 400 HV XFM T2 (FRONT) RED 34 HV BRIDGE ASSEMBLY 33 RED A1 PCB−1 (TO MAG B) AC2 10 20 −HV BLK AC1 CONN 1 20 (TO MAG A) 10 20 20 −HV WHT AC1 HV BRIDGE ASSEMBLY BLK CONN DISPLAY KEYPAD HV XFM T1 (REAR) 13 BL
UV Glossary 9-1 Section 9 UV Glossary absorption Not reflecting. The partial loss in energy that results when light passes through or reflects off a medium. additive bulb A mercury bulb that contains metal additives such as iron, gallium, indium, or others. These bulbs produce variations in spectral output as compared to mercury only bulbs. ASTM spec D3359−95a Refer to tape test. black light UV Low powered UV composed of wavelengths in the UVA band.
9-2 UV Glossary dose (dosage) Refer to energy density. dose rate (dosage rate) Refer to irradiance. dynamic exposure Exposure to a varying irradiance. It occurs when a lamphead passes over a substrate without pausing or when a substrate passes under a lamphead without pausing. dynamic range The span between the minimum irradiance and the maximum irradiance to which a radiometer will accurately respond. Measured in joules/cm2.
UV Glossary 9-3 germicidal UV Low-powered UV in the UVC band. Usually powered with several 100-watt power supplies or less instead of several 1000-watt power supplies. Nordson’s UV Star and CoolWave product lines are much higher in irradiance and energy density than germicidal UV products. indium A silver-white metallic element used in additive mercury bulbs. The indium additive provides a yellowish tint to an un-energized UV bulb and a violet coloration to the UV output.
9-4 UV Glossary louver A part of a UV shutter system or shielding section that blocks the UV light while allowing cooling air to pass through. magnetron Assembly contained inside a microwave lamphead that converts high-voltage electrical input into RF energy. mercury A silver-white metallic element that is liquid at room temperature and is used to create a vaporized, UV-emitting gas plasma inside a quartz tube when it is energized through the use of either a voltage arc or microwave energy.
UV Glossary 9-5 oxygen inhibition Oxygen slows the cure response of UV curable coatings. The higher the ratio of exposed surface area to coating mass, the greater the impact oxygen has on the coating. ozone (O3) An unstable, colorless gas with a penetrating odor that is generated by the reaction of short-wave UV light (184 nanometers) with air.
9-6 UV Glossary quartz tube (1) A sealed tube made from a silicate material that is filled with a precise mixture of mercury and various inert gases and sometimes fitted with electrical connections. The vapor emits light when it is energized through the use of either a voltage arc or microwave energy. Often used to refer to the bulb. (2) An open tube made from a silicate material through which a substrate can pass. The tube is often placed in front of a UV lamphead and flooded internally with Nitrogen.
UV Glossary 9-7 starter bulb Used in the start up of microwave systems to ignite the mercury vapor in the bulb. static exposure Exposure to a constant irradiance for a controlled period of time. surface cure When the UV material is cured only on the surface exposed to the UV. tape test for measuring adhesion When an X-cut or lattice pattern of 6 or 11 cuts are scratched through the UV cured material to the substrate. Pressure-sensitive tape is then applied over the cuts and removed.
9-8 UV Glossary vacuum UV (100−200 nanometers) The portion of the electromagnetic spectrum ranging between 100 and 200 nm. UVV does not transmit in air. viscocity The state or quality of having a cohesive and sticky fluid consistency. vitrification The act of changing pure opaque quartz into clear non-porous quartz through a fusion process. watt One joule per second. watt density Refer to irradiance. waveguide Directs microwaves toward the bulb in microwave UV systems.
DeviceNet Specifications 10-1 Section 10 DeviceNet Specifications Introduction This section covers the specifications and requirements for the CoolWave 2 DeviceNet Interface Module Revision 0.62. This specification describes the unit configuration, unit initialization, the DeviceNet Network Model and the interface to the Nordson Coolwave2 module. It describes the functionality required of the network interface module.
10-2 DeviceNet Specifications System Operation MAC ID / Baud Rate Configuration Three rotary switches are defined for user configuration of the device. The three rotary switches are defined as follows: Rotary switches S2 (MSD) and S3 (LSD) are used to select the DeviceNet MAC ID address. The valid range of addresses is 0 – 63. All combinations above 63 set the device address to the last address the device was powered up at and allow software configuration tools to modify the MAC ID address.
DeviceNet Specifications 10-3 LED Operation There are two LEDs on the rear panel.
10-4 DeviceNet Specifications DeviceNet Interface Overview DeviceNet is a low cost and open industrial network which links industrial devices (such as limit switches, photoelectric sensors and motor starters) to machine controllers over the Controller Area Network (CAN). DeviceNet eliminates expensive hardwiring and provides improved communication between devices as well as important device level diagnostics.
DeviceNet Specifications 10-5 Identity Object (01HEX − 1 Instance) The Identity Object provides descriptive information.
10-6 DeviceNet Specifications DeviceNet Object (03HEX − 1 Instance) Class Attributes (Instance 0) Attribute ID DeviceNet Data Type Data Value Access Rule UINT 2 Get DeviceNet Data Type Data Value Access Rule Mac ID Baud Rate Structure of: Allocation Choice Byte Master Mac ID MAC ID Switch Changed (since last power up) USINT USINT 63 0 Get / Set Get / Set BYTE USINT BOOL 0xFF 0 0 Get Get Get 7 Baud Rate Switch Changed (since last power up) BOOL 0 Get 8 9 Actual MAC ID Switch Value (0−
DeviceNet Specifications 10-7 Assembly Object (04HEX – 2 Instances) Class Attributes (Instance 0) Attribute ID Name DeviceNet Data Type Data Value Access Rule 1 2 100 Revision Max Instance Polled Input Assembly Instance (valid values are 100) UINT UINT UINT 2 112 100 Get Get Get / Set 101 102 Polled Input Size Polled Output Assembly Instance (valid values are 112) UINT UINT 14 112 Get Get / Set 103 Polled Output Size UINT 4 Get DeviceNet Data Type Data Value Access Rule USINT 0 Ge
10-8 DeviceNet Specifications Instance 100 – Input Assembly 1 (Common) Byte Index Description 0 Exception Status: Defined in S−Device Supervisor Object 1 System Ready: 0 – Not Ready; 1 – Ready DeviceNet Data Type USINT Class ID Instance ID Attribute ID 0x30 1 12 USINT 0x64 0 100 2–3 Units Present Bitmap: Bit 0 – Master Bit 1 – Slave 1 Bit 15 – Slave 15 0 – Not present; 1 – Present UINT 0x64 0 102 4–5 Fault Bitmap: Bit 0 – Master; Bit 1 – Slave 1 Bit 15 – Slave 15 0 – OK; 1 – Fault
DeviceNet Specifications 10-9 Instance 101 – Input Assembly 2 (Master/Slave 1−2) Byte Index 0 1 2 3 4 5 6 7 DeviceNet Data Type USINT Class ID Instance ID Attribute ID 0x30 1 12 Status Bitmap See Below Master Lamp State 1 – Off 2 – Filament On Time Delay 3 – Standby 4 – Lamp Start 5 – Lamp On 6 – Fault 7 – Reset 8 – Cool Off 9 – Lamp Cool 10 – Test 11 – Start Power Delay USINT 0x64 0 USINT 0x64 0 100, 101, 102 101 Master Lamp Power Level: 0 −100% Slave 1 Lamp State: 1 – Off 2 – Filament
10-10 DeviceNet Specifications System Bitmap (default in bold) Bit Value Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 1 (ON) Master Faulted Slave 1 Faulted Slave 2 Faulted n/a Master Present Slave 1 Present Slave 2 Present System Ready 0 (OFF) Master OK Slave 1 OK Slave 2 OK n/a Not Present Not Present Not Present Not Ready Instance 112 – Output Assembly 1 (Common) Byte Index Description DeviceNet Data Type Class ID Instance ID Attribute ID 0 Master Lamp Command (See No
DeviceNet Specifications 10-11 Connection Object (05HEX − 2 Instances) Class Attributes (Instance 0) Attribute ID Name 1 Revision DeviceNet Data Type Data Value Access Rule UINT 1 Get Instance Attributes (Instances 1 − 2) Attribute ID 1 Name State DeviceNet Data Type USINT 2 3 4 Instance Type Transport Trigger Produced Connection ID 5 Consumed Connection ID uint 6 Initial Comm.
10-12 DeviceNet Specifications Common Services Service Code Implemented for Class Level Instance Level 0EHEX 10HEX Yes No Yes Yes Service Name Get_Attribute_Single Set_Attribute_Single S−Device Supervisor Object (30HEX − 1 Instance) Class Attributes (Instance 0) Attribute ID Name 1 Revision DeviceNet Data Type Data Value Access Rule UINT 1 Get Instance Attributes (Instance 1) Attribute ID Name DeviceNet Data Type Data Value NV? Access Rule 3 Device Type SHORT STRING8 “Generic” NV Ge
DeviceNet Specifications 10-13 Common Services Service Code 0EHEX 10HEX 05HEX 06HEX 07HEX 4BHEX 4CHEX 4EHEX Implemented for Class Level Instance Level Yes No No No No No No No Yes Yes Yes Yes Yes Yes Yes Yes Service Name Get Attribute Single Set Attribute Single Reset Start Stop Abort Recover Perform_Diagnostics S The Coolwave2 enters the “Nordson Off State” as a result of S−Device Supervisor commands “Reset”, “Stop” or “Abort”.
10-14 DeviceNet Specifications Exception Detail Alarm / Warning Both the Exception Detail Alarm and the Exception Detail Warning use the same 9 byte array.
DeviceNet Specifications 10-15 Lamp Object (64HEX − 16 Instances) Class Attributes (Instance 0) Attribute ID Name 1 100 Revision System Ready: 0 – Not Ready 1 – Ready 255 – DeviceNet Disabled (not reported over DeviceNetJ) 101 Faulted Node Bitmap: Bit 0 – Master Bit 1 – Slave 1.....Bit 15 – Slave 15 Units Present Bitmap: Bit 0 – Master Bit 1 – Slave 1.....
10-16 DeviceNet Specifications Instance Attributes (Instances 1−15) Attribute ID Name DeviceNet Data Type Data Value Access Rule 103 Slave Lamp State See “Master Lamp State” definition above USINT 0 Get 104 Slave Lamp Fault See S−Device Supervisor for bit definitions UDINT 0 Get 105 106 Slave Light Intensity Level Set (0−100%) Slave Magnetron Power Level Actual (0−100%) USINT USINT 0 0 Get Get Common Services Service Code 0EHEX 10HEX Part 1105120-01 Implemented for Class Level Instanc
Index i Index A Accessories, part numbers, 7-12 Airshield ventilation system installation, 3-17 parts, 7-12 B Balancing, power supplies, 3-4 Blowers, description, 2-3 Bulb handling, 6-4 maintenance, 6-4 replacement, 6-5 specifications, 8-4 troubleshooting, 5-6 Bulbs part numbers, 7-10 see Mecury bulbs, 1-7 UV bulbs, description, 2-2 C C DLY, message, 4-4 Cables, part numbers, 7-11 Cleaning, system controller cooling fans, 6-3 Clearance, Controller, 3-2 Connections network, 3-7 power, 3-3 remote I/O, 3-7
ii Index E maintenance, 6-4 replacement, internal blower, 6-5 Electrical connections, system controller, 3-3 requirements, 3-3 Focal lengths, 2-5 Exhaust, requirements, 3-16 Fuses, replacing, 6-2 External blower, description, 2-3 Frequency, of operation, 1-5 External blower lampheads, parts, 7-7 G External blowers, installation, 3-16 Glossary, 9-1 F H Fault, messages, 4-4 High voltage, safety, 1-6 Fault output, 3-8 FAULT CURRENT IMBALANCE, 5-2 FAULT DeviceNet ERROR, 5-3 FAULT DEVNET HARDWA
Index L L COOL, message, 4-4 Lamp on input, 3-8 Lamphead air pressure, 4-2 blowers, 3-15 cable connection, 3-21 description, 2-2 dimensions, external blower version, 3-13 dimensions, internal blower version, 3-14 installation, 3-12 mounting kit, optional, 3-15 light shielding, 3-15 magnetron, 4-2 mounting guidelines, 3-12 moving and storage, 1-8 pressure monitoring, port selection, 3-18 repair, 6-5 specifications, 8-4 troubleshooting, 5-7 iii filters, 6-4 lamphead, 6-4 magnetrons, 6-4 reflectors, 6-4 scr
iv Index P Panel lock, using, 4-3 Parts accessories, 7-12 bulbs, 7-10 cables, 7-11 external blower lampheads, 7-7 lamphead, internal blower, 7-4 RF detector, 7-2, 7-10 system controller, 7-2 system controllers, 7-1 Personal Safety, Instructions for, 1-3 Power connections, 3-3 load balancing, 3-4 Power setpoint, function, 4-3 Power setting, function, 4-2 Power supply moving and storage, 1-8 repair, 6-2 Pressure ports Description, 3-18 lamphead, external blower, 3-19 lamphead, internal blower, 3-20 switchin
Index Shutdown fault, 4-13 Normal, 4-13 T Shutter system, part number, 7-12 Temperature sensor description, 2-2 replacement, 6-18 Specifications bulb, 8-4 current draw, 8-2 DeviceNet, 10-1 environment, 8-1 light output, 8-3 power settings, master/remote, 8-3 rating, controller enclosure, 8-1 RF detector, 8-1 system controller, 8-1 Standby function, 4-2 input, 3-8 remote, 3-10 Starter bulb description, 2-2 replacement, 6-18 testing, 4-3 Startup local units, 4-9 remote units, 4-12 Startup, rapid, using, 3
vi Index Part 1105120-01 E 2013 Nordson Corporation
Product: Cool Wave, Cool Wave 2 and Cool Wave 2 Plus Models: CW-610V, CW2-610V, CW2+-610V, CW2I-610V, CW2+I-610V CW2-410V, CW2+-410V, CW2I-410V, CW2+I-410V Description: Applicable Directives: Standards Used for Compliance: Product Certificates: Quality System Certificate – ISO9000 through
