User Manual
Table Of Contents
- PRECAUTIONS TO BE OBSERVED BEFORE AND DURING SERVICING TO AVOID POSSIBLE EXPOSURE TO EXCESSIVE MICROWAVE ENERGY
- WARNING TO SERVICE PERSONNEL
- MICROWAVE MEASUREMENT PROCEDURE
- FOREWORD AND WARNING
- PRODUCT DESCRIPTION
- GENERAL INFORMATION
- OPERATION
- TROUBLESHOOTING GUIDE
- TEST PROCEDURES
- [1] Procedure A: MAGNETRON ASSEMBLY TEST
- [2] Procedure B: POWER TRANSFORMER TEST
- [3] Procedure C: HIGH VOLTAGE RECTIFIER TEST
- [4] Procedure D: HIGH VOLTAGE CAPACITOR TEST
- [5] Procedure E: THERMAL CUT OUT TEST
- [6] Procedure F: SECONDARY INTERLOCK SWITCH TEST
- [7] Procedure F: PRIMARY INTERLOCK SYSTEM TEST
- [8] Procedure G: MONITOR SWITCH TEST
- [9] Procedure H: BLOWN MINITOR FUSE TEST
- [10] Procedure I: NOISE FILTER TEST
- [11] Procedure J: CONTROL PANEL ASSEMBLY TEST
- [12] Procedure L: RELAY TEST
- [13] Procedure M: FOIL PATTERN ON THE PRINTED WIRING BOARD TEST
- TOUCH CONTROL PANEL ASSEMBLY
- PRECAUTIONS FOR USING LEAD-FREE SOLDER
- COMPONENT REPLACEMENT AND ADJUSTMENT PROCEDURE
- [1] WARNING
- [2] OUTER CASE REMOVAL
- [3] POWER TRANSFORMER REMOVAL
- [4] HIGH VOLTAGE RECTIFIER ASSEMBLY AND HIGH VOLTAGE CAPACITOR REMOVAL
- [5] MAGNETRON REMOVAL
- [6] CONTROL PANEL ASSEMBLY REMOVAL
- [7] OVEN LAMP AND LAMP SOCKET REMOVAL
- [8] POSITIVE LOCK CONNECTOR (NO-CASE TYPE) REMOVAL
- [9] ANTENNA MOTOR REMOVAL
- [10] COOLING FAN MOTOR REMOVAL
- [11] POWER SUPPLY CORD REPLACEMENT
- [12] DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH REMOVAL
- [13] DOOR SENSING SWITCH/SECONDARY INTERLOCK SWITCH AND MONITOR SWITCH ADJUSTMENT
- [14] DOOR PARTS REMOVAL
- [15] ANTENNA MOTOR SHAFT REPLACEMENT
- [16] INSTALLATION OF CERAMIC SHELF
- CIRCUIT DIAGRAMS
- Parts List
R21LCF
6 – 2
2. Cooking Condition
Figure O-2. Oven Schematic-Cooking Condition
[3] DESCRIPTION AND FUNCTION OF COMPONENTS
1. DOOR OPEN MECHANISM
The door is opened by grasping the door handle, refer to Figure D-1.
When the door handle is grasped, the handle lever is pulled. And then
the upper and lower latch heads are moved upward by the handle
lever, and they are released from the latch hook. Now the door will
open.
Figure D-1. Door Open Mechanism.
2. DOOR SENSING AND SECONDARY INTERLOCK
SWITCHES
The secondary interlock switch is mounted in the upper position of the
latch hook and the door sensing switch in the primary interlock system
is mounted in the lower position of the latch hook. The secondary inter-
lock switch is activated by the latch switch lever A. The latch switch
lever A is activated by the upper latch head. The door sensing switch
is activated by the latch switch lever C. The latch switch lever C is acti-
vated by the lower latch head. When the door is opened, the switches
interrupt the power to all high voltage components. A cook cycle can-
not take place until the door is firmly closed thereby activating both
interlock switches. The primary interlock system consists of the door
sensing switch and primary interlock relay located on the control circuit
board.
3. MONITOR SWITCH
The monitor switch is activated (the contacts opened) by the latch
switch lever B on the latch hook while the door is closed. The latch
switch lever B is activated by the lower latch head. The switch is
intended to render the oven inoperative, by means of blowing the mon-
itor fuse, when the contacts of the primary interlock relay (RY1) and
secondary interlock switch fail to open when the door is opened.
Functions:
1) When the door is opened, the monitor switch contacts close (to the
ON condition) due to their being normally closed. At this time the
primary interlock relay (RY1) and secondary interlock switch are in
the OFF condition (contacts open) due to their being normally open
contact switches.
2) As the door goes to a closed position, the monitor switch contacts
are first opened and then the door sensing switch and the second-
ary interlock switch contacts close. (On opening the door, each of
these switches operate inversely.)
SCHEMATIC
NOTE: CONDITION OF OVEN
1. DOOR CLOSED.
2. LIGHT UP DIAL ON.
FUSE
LINE CROSS CAPACITOR 0.22μF AC250V
NOISE SUPPRESSION COIL
LINE BYPASS
CAPACITOR
0.0033μF / AC 250V
LINE BYPASS
CAPACITOR
0.0033μF / AC 250V
20A
NOISE FILTER
NL
AC120V
60 Hz
OL FM AM
OVEN
LAMP
FAN
MOTOR
ANTENNA
MOTOR
POWER
TRANSFORMER
CAPACITOR
1.00 μF
2300V
DOOR SENSING
SWITCH
SECONDARY
INTERLOCK SWITCH
CONTROL UNIT
THERMAL
CUT-OUT
125ºC (OVEN)
THERMAL
CUT-OUT
145ºC (MAG.)
PRIMARY
INTERLOCK
RELAY
COOK
RELAY
MONITOR SWITCH
MAGNETRON
RECTIFIER
RY1
RY2
A5
A3 A1
Latch Hook
Latch Switch
Lever A
Latch Switch
Lever B
Latch Switch
Lever C
Latch Head
Latch Head
Handle
Lever
Door
Handle
Latch
Lever
Secondary
Interlock
Switch
Monitor
Switch
Door
Sensing
Switch