I6-03923 Proudly built in the USA Owner’s Manual TC- 140 D-ICER PLUS FOR ONE-TONS TruckCraft Corporation Chambersburg, PA 6/30/10 1-800-755-3867 Copyright c 2007
I6-03923 TRUCKCRAFT CORPORATION 5751 Molly Pitcher Hwy. S. Chambersburg, Pa. 17201 Phone: 800.375.3867 or 717.375.2900 Fax: 717.375.2975 www.truckcraft.com Contents Contents ……………………………………………………………………1 Preface ………………..…………………………………………………….2 Ordering Repair Parts ……………………………………………………2 General Information ……………………………………………………...3 Operating Instructions .…………………………………………………..4 Maintenance ………………………………………………………………..6 Installation Instructions for TC-140 D-ICER ………………………….
I6-03923 TRUCKCRAFT CORPORATION " 5751 Molly Pitcher Hwy. S. Chambersburg, Pa. 17201 Phone: 800.375.3867 or 717.375.2900 Fax: 717.375.2975 www.truckcraft.com " WHERE WORKMANSHIP IS EVERYTHING Preface Read this manual carefully and follow its recommendations. This manual contains information for the installation, operation, and maintenance of the TruckCraft TC-140 D -ICER unit. Proper care and operation of the spreader will assure years of dependable service.
I6-03923 General Information The TC-140 D-ICER Plus has been designed to be used as a tailgate replacement spreader on dump trucks up to 15,000 GVWR . The TC-140 D-ICER Plus consists of four independent components: o Tailgate replacement assembly o Spinner assembly o Mounting Bracket Kit o Electrical control system This unit is designed to handle all free-flowing ice control materials, including sand, salt, and abrasive up to ¾” in diameter.
I6-03923 Operating Instructions THIS SYMBOL IS USED THOUGHOUT THIS BOOK WHENEVER PERSONAL SAFETY IS INVOLVED. TAKE TIME TO READ AND FOLLOW THE INSTRUCTIONS. BE CAREFUL! Figure 3 Observe the following safety procedures before and during use of spreader. Avoid possible injury and damage to equipment by following these rules and applying common sense. Safety: REVIEW the operating instructions that were furnished with your dump body. NEVER exceed the rating of your truck, axles, or tires.
I6-03923 Operation: Positioning the spinner Raise the bed while observing the clearance between the spinner unit and the auger housing. With the spinner unit positioned approximately as shown on “ Illustration A” Fig.4, load some deicing material in the bed for final adjustment of the spinner. Position the bed with the front bottom edge at eye level when sitting in the cab. This is the recommended operating position and the position to have the bed in when making final adjustments to the spinner location.
I6-03923 “12.0 BV” - Battery voltage-varies with vehicle and condition of electrical system. Note: a low battery warning will display in the menu window if voltage falls below 10 Volts. “12.0 SV” - Solenoid voltage-value should be close to BV. “100° F” - Electronic board temperature. Note: an over temperature warning will display in the menu window if temperature exceeds 180° F. “Running” “10 60 I” - Spinner amperage first; auger amperage second.
I6-03923 Installation Instructions for TC-140 D-ICER: Installing the Tail gate Replacement Unit The TC-140 D-ICER Plus is designed for use on dump trucks up to 15,000 GVWR. (See Parts List, Figure 9 & 10, at end of manual for details) Step #1. Measure the overall width of the dump body tailgate at the bottom not including the latching pins. ? Subtract this dimension from 90”. The remainder represents the amount that must be cut off of the lower channel of item #78 (Bracket R.H.) in Figure 9.
I6-03923 Connecting the Bracket Assembly to the D-ICER Step #6 Bolt the (2) bent plates (item #76) to the bracket assembly as shown on drawing Step #7 Remove the bracket assembly from the dump bed and lay it on a work surface with the bent plates pointing up. Lay the D-ICER on top of the bracket assembly. With the lid of the D-ICER open, position the D-ICER so that the floor surface (under the auger) is flush with the top of the horizontal channels on the bracket assembly.
I6-03923 Installing Electronic Control and Wiring Harnesses (See Figure 8, Drawing C2 -04310) Step #1 Find a suitable location for the Electronic Control Unit Assembly (ECU Assembly) C204227, (ECU is C4-03879) in the cab. A good location is over the transmission with the bracket bolted to the floor or to the underside of the dash. CAUTION: Do not mount unit in the deployment path of the air bags. Step #2 Install the Power Harness B4-04221, Figure 10, Item 1 in the engine compartment.
10 Battery _ Battery + - A 125 Amp Fuse Power On / Off Control Wire to ECU #16 ga. Red + Black #4 ga. Power On / Off Ground Wire to ECU #16 ga. Black Black #16 ga. Red #4 ga. Ground to Control Unit #4 ga. Black Red #16 ga. DETAIL A Black #16 ga. Black Box Red #4 ga. Control Solenoid Power Harness Power to Control Unit #4 ga. Red ECU Figure 8 I6-03923 See D-ICER Assembly Bill of Material for ECU, Harness and Cable Part Numbers.
50 71 54 81 48 45 85 88 87 80 49 39 33 77 76 66 67 68 69 52 56 45 77 79 76 11 83 38 40 42 73 94 36 84 45 52 57 55 5 75 47 37 48 86 52 56 45 93 9 72 82 39 99 43 51 74 30 7 78 79 76 35 25 24 12 10 11 19 FIGURE 9 I6-03923 46 44 41 53 51 21 23 22 5 98 75 5 22 34 8 29 TC-140 D-ICER PARTS LIST D1-04431 26 27 4 68 3 64 28 31 32 45 61 67 59 58 62 21 5 22 70 58 92 89 62 65 90 20 63 52 96 60 16 13 91 15 14 6 18 17 5 22 21 5 23 23 22 21 76 5 77
Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 Part # B4-04221 B4-04222 I6-03923 B4-00708 P4-00567 P4-00896 B4-01790 A4-00720 P4-00821 P4-00832 P4-00833 P4-00834 A4-00825 A4-00823 A4-00824 A4-00822 A4-00794 P4-03547 A4-00838 B4-00816 P4-00615 P4-00570 P4-00879 A4-03248 P4-01907 P4-00885 P4-00884 A4-03261 A4-00837 B4-04184 A4-00839 A4-00840 A4-00793 C3-04422 C3-04428 C3-01785 C4-04172 C4-04173 Qty 1 1 1 2 23 1 1 2 1 8 8 8 1 1 1 1 1 24 1 1 16 28
13 TruckCraft Corporation warranty. 5751 Molly Pitcher Hwy. S., Chambersburg, PA 17201 Printed in U.S.A. oc 2010 TruckCraft Corp. make any representation or promise on behalf of TruckCraft, or to alter or modify the terms or limitations of this dealer. No claims for labor shall be considered unless preauthorized by TruckCraft. No dealer has authority to authorized by TruckCraft.
