Instruction manual

Safety Instructions to the Operator:
1. KNOW YOUR CTD SAW. Read this instruction manual carefully. Learn the operation, application, and
limitations, as well as the specific potential hazards peculiar to this machine.
2. Avoid accidental starting. Make sure disconnect switch is OFF before plugging in power cord. A Magnetic
Starter
(which is OSHA required by user) with a disconnect switch is provided standard on the machine to give the
operator added protection.
3. Always use a plug equipped with a ground.
4. Always keep blade guard in place. Do not wire-up or chain-up, so that blade is exposed.
5. Be sure all unnecessary tools are removed from machine before turning on power.
6. Use safety goggles. Also use a face or dust mask if operation is dusty.
7. Support work. To maintain control of work at all times, it is necessary that material be level with cutting
surface.
8. Wear proper apparel. Do not wear loose clothing or jewelry. Do not wear a tie or gloves. These items can
get caught in the moving parts of the machines.
9. Do not over-reach. Keep your proper footing and balance at all times.
10. Maintain your machine in top condition. Use proper blades. Clean machine weekly for proper maintenance.
11. Keep work area clean. Cluttered areas, benches and slippery floors invite accidents.
12. Avoid dangerous environments. Keep work area well illuminated.
13. Wear ear protection if exposed to long periods of very noisy shop operations.
14. Keep visitors away. All visitors should be kept a safe distance from work area.
15. Do not force the machine. The saw will do a better job and be safer to operate at the speed for which it was
designed. Forcing the saw can be very hazardous to the operator.
16. Use recommended accessories. Use of other accessories may be hazardous. Use this instruction manual or
consult CTD for the proper accessories available.
17. Do not drown the blade using a steady stream of coolant when cutting non-ferrous material. Only spray the
work to cool it.
18. Be sure to use the proper blade for the particular material to be cut.
19. Disconnect power cord before adjusting, servicing, and before changing belts, also for installing accessories.
20. Safety is a combination of operator COMMON SENSE and ALERTNESS at all times when the machine is
being used.
21. WARNING!!! DO NOT ALLOW FAMILIARITY (GAINED FROM FREQUENT USE OF YOUR SAW )TO
DULL YOUR AWARENESS!! ALWAYS REMEMBER THAT A CARELESS FRACTION OF A SECOND IS
SUFFICIENT TO INFLICT SEVERE INJURY!!
How to Operate the A500 Series Automatic Cut-Off Saws:
Before operating the machine, please read the “ SAFETY INSTRUCTIONS TO THE OPERATOR” above. Other
important information and features need to be learned before operating the machine.
Rotation:
The blade must rotate to the rear of the machine on the underside of the blades (see Diagram “D” on Page
No. 7).
Blade Guard:
The blade and belt drive are enclosed. ALWAYS keep Blade Guard and machine enclosure closed during the
cutting cycle.
-6-
Positioning the Work:
Fences should be set so that the centerline of the work is either to the front, or on the centerline of the blade (see
Diagram “D”). Fences must be adjusted so that short pieces cannot be trapped between the blade and the
fences. Fences must be in line with each other—front to back (see Diagram “E”). If very short pieces are to be
cut, a piece of wood or aluminum can be fixed to the table to make a sub-table, which will stop pieces from being
trapped between the blade and the saw slot (see Diagram “G” on Page No. 8).