Service manual

Template Revision C
Series T2000 Treadmill
DPMFRM-003B
Preventive Maintenance Inspection Report
31 July 1998
Page 1 of 3
Customer______________________________ Customer Number______________________ Date___________
FE ___________________________________ FE ID________ Call Number______________________________
Equipment Serial Number_________________ Software Revision _________
Configuration ( )
___ Emergency Stop Switch installed
Tools
1. Leakage tester 3. Standard hand tools 5. ESD Mat and Wrist Strap
2. Multimeter 4. Service Manual (p/n 409110-001)
Visual Inspection ( )
Inspect the following for excess wear and/or any visual signs of damage.
1. ___ Walking belt 3. ___ Connectors 5. ___ Handrail hardware
2. ___ Interface cable 4. ___ AC power cord 6. ___ Drive belt
Cleaning ( )
1. ___ Handrails 2. ___ Shroud 3. ___ Walking belt
Calibration ( )
1. ___ Speed calibration (2 mph = 10 revolutions in 38 seconds +/- 2 seconds)
2. ___ Grade calibration (@ 10% +/- .75 inches)
Electrical Safety Checks ( )
Refer to PM Application Form XPMAPP-001-4 class B for leakage standards for specific voltages.
1. ___ Wall Receptacle Test
2. ___ Ground Continuity (Impedence of protected connection)Test(≤ .1Ω or ≤.2Ω w/power cord)
3. Leakage
Open Closed
Normal Reversed Normal Reversed
Ground(Earth) wire leakage to ground test ___ ___ NA NA
Chassis(Enclosure) leakage to ground test ___ ___ ___ ___
Checkout Procedure ( )
1. Perform the applicable checkout procedure(s) listed below using the FRU Checkout Procedure document, after a major
assembly is replaced.
1.____ Increase and decrease speed from minimum to maximum using controlling unit(MAX-1, CASE 15, etc.) to
verify operation.
2.____ Raise and lower elevation from 0% to 25% using controlling unit(MAX-1, CASE 15, etc.) to verify operation.
3.____ Depress emergency stop switch(if installed) while unit running at 3 m.p.h. to confirm operation.
4.____ Monitor walking belt tracking at 3 m.p.h. Adjust, if necessary, using procedure in Field Service manual.
5.____ Verify speed calibration, 2 m.p.h. = 10 revolutions in 38 seconds.
6.____ Verify elevation calibration. Adjust, if necessary, using calibration procedure in Field Service manual.
7.____ Monitor drive belt for slipping, squeaking and mis-alignment. Adjust, if necessary, using procedure in Field
Service manual.
8.____ Perform Self-Calibration procedure. Refer to Field Service Manual for details.