Installation Manual

ManualsBrandsSharp ManualsSolarL20SDI3600UK

Table Of Contents

United Kingdom (Eng.) 05/2015. Rev1.1

Installation Manual

RES 3.6 kWh All In One

CAUTION

 Do not operate with other components not approved by the ESS systems.

(Connecting other products in parallel to Samsung SDI's products may result in

abnormal operation.)

 The internet connection is required to use all functions of the ESS system.

 If you have a problem, please contact the installer.



The Specications of the product may be modied without prior notice to improve

product qu

ality.

ELSR362-00002

Summary of content (102 pages)

PAGE 1
ELSR362-00002 RES 3.6 kWh All In One Installation Manual CAUTION     Do not operate with other components not approved by the ESS systems. (Connecting other products in parallel to Samsung SDI's products may result in abnormal operation.) The internet connection is required to use all functions of the ESS system. If you have a problem, please contact the installer. The Specifications of the product may be modified without prior notice to improve product quality. United Kingdom (Eng.) 05/2015.
PAGE 2
Table of Contents Table of Contents Table of Contents ......................................................................................................... i Table of Tables ........................................................................................................... iv Table of Figures ........................................................................................................... v 1. About this Manual ..........................................................................
PAGE 3
Table of Contents 5.7.1 5.7.2 5.8 5.9 AC Circuit Breaker and DC Disconnect Switch ................................................................ 36 RCD (residual current device) Leakage Circuit Breaker ................................................ 36 An Installation Method of Energy Meter Electrical Connection.............................................. 37 A Connecting Method of the DC Line from the PV ..................................................................... 37 6.
PAGE 4
Table of Contents 8.3.3 8.3.4 8.3.5 8.3.6 8.3.7 8.3.8 Battery-Discharge Mode ........................................................................................................ 61 Standby Mode........................................................................................................................... 62 Forced-Charge Mode (Maintenance mode) .................................................................... 62 Stand-Alone Mode ............................................................
PAGE 5
Table of Tables Table of Tables [Table 1-1: Symbol Description] .................................................................................................................... 3 [Table 2-1: Part Description] ........................................................................................................................... 6 [Table 2-2: Basic Specifications].....................................................................................................................
PAGE 6
Table of Figures Table of Figures [Figure 2-1: Connection Diagram] ................................................................................................................ 4 [Figure 2-2: Part View of Samsung All in One] .......................................................................................... 6 [Figure 3-1: Process for the enclosure package removal]...................................................................... 9 [Figure 3-2: Process for the battery package removal] ........
PAGE 7
Table of Figures [Figure 6-9: Forecast page] .......................................................................................................................... 48 [Figure 6-10: Setting page] .......................................................................................................................... 49 [Figure 6-11: Mobile service page] ............................................................................................................ 49 [Figure 7-1: Jumper] ...................
PAGE 8
Table of Figures [Figure 11-1: Derating Curve]...................................................................................................................... 89 [Figure 11-2: Power efficiency curve of System] ................................................................................... 89 [Figure 11-3: Power efficiency curve of PV Generation] ..................................................................... 90 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 9
1. About this Manual 1. About this Manual 1.1 Valid Range This is the installation manual for the 3.6 kWh All In One system. Please read this installation and user manual carefully before installing and operating the 3.6 kWh all in one system. It contains important safety instructions. The warranty will be void if you fail to follow the instructions in this manual. 1.2 Target Group This installation manual applies only to the Samsung 3.6 kWh All in One. 1.
PAGE 10
1.
PAGE 11
1. About this Manual Number Symbol Description 15 Caution: Risk of Danger 16 In position of a bi-stable push control 17 Out position of a bi-stable push control 18 Input terminal or rating 19 Output terminal or rating 20 Bidirectional terminal rating 21 Caution: Risk of Electric Shock and Energy Storage Timed Discharge 22 Caution: Risk of Hearing Damage and Wear Hearing Protection Wear hearing protection Do not dispose of the inverter with household wastes.
PAGE 12
2. Safety 2. Safety 2.1 Intended Use NOTICE The 3.6 kWh All in One system is intended for residential use only. The 3.6 kWh All in One system should not be used for commercial or building. The 3.6 kWh All in One system is designed for residential use. It is a single-phase, gridconnected system of solar energy sources and Li-on Battery energy storage. The 3.
PAGE 13
2. Safety 2.2 Safety Precautions CAUTION High voltages in power conditioning circuits. Lethal hazard of electric shock or serious burns. All work on the PV modules, inverters, converters, and battery systems must be carried out by qualified personnel only. Wear rubber gloves and protective clothing (protective glasses and boots) when working on high voltage/high current systems such as INVERTER and battery systems. CAUTION Li-Ion battery energy storage system (ESS) inside.
PAGE 14
2. Safety 2.3 Product Overview The All In One system includes the PV inverter, battery charger/discharger, Li-Ion battery, and EMS. The basic operating modes consist of PV generation mode, PV generation + charge/discharge mode. The operation mode of this product is automatically determined by the EMS algorithm. [Figure 2-2: Part View of Samsung All in One] No.
PAGE 15
2. Safety 2.3.1 Basic Specifications Item 3600-UK 4600-UK PV Data (DC) Max. input total power 6.6 kWp Max. input power per string 3.3 kWp Max. input voltage 550 V Min. input voltage/Initial input voltage 125 V/150 V MPPT voltage range 125 V~500 V Max. input current per string 15 A Number of independent MPPT trackers 2 Battery Data (DC) Battery capacity 3.6 kWh Battery voltage range/nominal voltage 48.0 V~65.9 V/60 V Battery Max. current 46.3 A Battery nominal current 33.
PAGE 16
3. Package Removal and Inspection 3. Package Removal and Inspection CAUTION Included in this box are a battery and printed circuit board, and the entire weight amounts to 95 kg. Therefore, special care must be taken in handling. Make sure to have at least two persons deliver and remove the package. 3.1 Package Removal and Tray Assembly 3.1.1 Removing the Enclosure Package As shown in the figure in this section, remove the package components from the enclosure in the following order. 1.
PAGE 17
3. Package Removal and Inspection 4. Lift the package. 5. Open the side support on the bottom. [Figure 3-1: Process for the enclosure package removal] 3.1.2 Removing the Battery Tray Package As shown in the [Figure 3-2], remove the package for the battery tray. 1. Open the box cover of the product. 2. Remove the buffers with a straight pull. 3. Take out the battery tray by grabbing the handle and pulling it up. Note: The tray weighs approximately 45 kg, so make sure to have at least two persons lift it.
PAGE 18
3. Package Removal and Inspection 3.1.3 Checking Components on the Packing List Once the product has been delivered, refer to the figure [Figure 3-3] and [Table 3-1], identify the entire components included in the package and the correct number of the quantity listed in the table. Packing List [Figure 3-3: Packing List] Object Part Name Code No. Quantity A INVERTER ASSY SJ94-00108B 1 B TRAY ASSY (2nd Module) ELPT362-00002 1 C 1. SCREW(M4xL16) 2. EXTENTION WIRE 3. EXTENTION WIRE (*) 4.
PAGE 19
3. Package Removal and Inspection 3.1.4 Assembling the Battery Tray The [Figure 3-4] shows the assembly process for the battery tray. Refer to Clause 5.4 and assemble the battery tray as described in it. [Figure 3-4: Process for the battery assembly] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 20
3. Package Removal and Inspection 3.2 Checking for damage in Delivery When opening the box that contains Samsung 3.6 kWh All In One system in it, check for any possible damage caused in transit and ensure the correct number of the components therein. If there is a scratch on the enclosure, contact your local dealer for inspection and service. 3.3 Identifying Samsung 3.6 kWh All in One Attached on the enclosure of this product is the Type Label where the identity of this product is described.
PAGE 21
3. Package Removal and Inspection [Figure 3-5: Name Plate] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 22
4. Installation 4. Installation 4.1 Selection of Installation Location CAUTION Danger to life due to fire or explosion! Danger to life due to high voltages! Despite careful construction, a fire can occur with electrical devices. Do not install the 3.6 kWh All In One on the following locations: On flammable construction materials; In potentially explosive areas; and In areas where highly flammable materials are stored! CAUTION Li-Ion battery energy storage is equipped within 3.6 kWh All in One.
PAGE 23
4. Installation 4.1.1 Dimensions and Weight Once the 3.6 kWh All In One system has been assembled, its dimension is 1000 x 680 x 267mm, and its weight is approximately 95kg. The [Figure 4-1] and [Table 4-1] show the outer dimensions and the weight of the device after assembly, respectively. [Figure 4-1: Dimension of All in One] Battery Weight 45kg Inverter ( Include case) 50kg Total 95kg [Table 4-1: Weight of All in One] 4.1.
PAGE 24
4. Installation (* 7 ) (*) It can be set 3600W when installing. [Figure 4-2: Minimum Clearance for All in One] 4.1.4 Position (Location Selection) As shown in the [Figure 4-3], install the device on a flat surface. (Front, back, left, right gradient within ±0.5°) To allow for natural ventilation, the side of the system must be kept away from the wall about 0.3m at least. Make sure not to have foreign substances and objects stuck in the blowing fan, ventilation entrance and exit sides.
PAGE 25
4. Installation 4.2 Mounting Instructions [Figure 4-4: Spanner for fastening anchor nuts] [Figure 4-5: Anchor Bolt] Screw name L S D L1 Drill Used Drill depth (Min.) Tensile capacity (Max.) Shear Capacity (Max.) 1/2 (M12) 100 60 17 50 17 55 (mm) 3,200 (kgf ) 3,400 (kgf ) [Table 4-2: Specifications for anchor bolt] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 26
4. Installation 1. Select the drill proper for specifications for drilling specifications. 2. Remove the dust from the hole, then separate the nut and the washer to insert both the bolt and the cap. 3. Set the product in place, assemble the washer and the nut to the bolt, and then use the spanner to fasten the nut (7N∙m). Required tools for installation [Figure 4-6: A Flat head driver for the front cover knob (larger than 10mm)] [Figure 4-7: The Plus head driver (No.
PAGE 27
4. Installation [Figure 4-9: A fork lifter with height of 85-200mm] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 28
5. Electrical Connections 5. Electrical Connections NOTICE The 3.6 kWh All In One system can be damaged by static discharge. Before you touch a component inside the 3.6 kWh All in One, ground yourself by touching PE or a grounded object CAUTION When handling with the Li-Ion Battery Tray for the 3.
PAGE 29
5. Electrical Connections 5.1 The Overview of Electrical Connection The 3.6 kWh All In One has two solar energy inputs (PV1, PV2). 3.3 kW (per string) is the maximum output for each PV input. The AC output of All in One is connected to the Home Load and the Grid. Between the Home Load and the Grid, the Digital Energy Meter is placed for power metering. The AC circuit breaker and DC Disconnect switch in the distribution box are installed between the All in One for safety reasons.
PAGE 30
5. Electrical Connections [Figure 5-2: PV connections] 22 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 31
5. Electrical Connections As shown in the [Table 5-1], the input / output power cables correspond to the AC/ DC input / output specifications for this system. Recommended cables for the 3.
PAGE 32
5. Electrical Connections The [Figure 5-3] shows the overall drawing of the 3.6 kWh All in One. Please refer to the figure of the drawing for installation and maintenance. [Figure 5-3: Front Inside View] [Figure 5-4: Rear Inside View] 24 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 33
5. Electrical Connections [Figure 5-5: Side View] Object Part List LCN LAN Connector SMC Energy Meter Connector PV 1 PV input 1 PV 2 PV input 2 ACG AC Grid inputs [Table 5-2: Part List] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 34
5. Electrical Connections 5.2 Opening the Front Case Cover NOTICE The LCD connector and ground are connected between the top left of the front cover and the main body. Be careful when you detach the front cover. Make sure to connect the connector and ground before reassembling the front cover. As shown in the [Table 5-3], 3.6 kWh All In One is delivered with the blue front case cover attached. Remove the front case cover for electrical connections.
PAGE 35
5. Electrical Connections 5.3 The Overview of the Connection Area The [Table 5-4] shows the inner structure of the 3.6 kWh All In One when the front case cover is removed (Section 5.1). Inside Front View Inside Rear View On the front part of the inside of the system, the INVERTER circuit is blocked by the safety shield, thus leaving the space for battery installation (Region A) available.
PAGE 36
5. Electrical Connections 5.4 Battery Installation 1. As described in Subsection 5.2, remove the front case and lay the main body of the system on a flat surface with the inside rear view faced upward. When you lay down the system, make sure to have at least two persons work together for safety. [Figure 5-6: Rear Inside View] 2. Prepare the battery tray to dock the battery on the main body and have at least the two persons work together because the battery weighs much.
PAGE 37
5. Electrical Connections 4. With the main body laid down, make sure to have at least two persons hold the tray and lit it up. As shown in the [Figure 5-9], the battery module must be docked to ensure that the end guide faces the leg of the exterior case of the main body. When docking the battery, make sure not to have the battery cable caught on the battery frame. After docking the battery, fasten the screws to fix the tray and the main body. Make sure to have two persons lift the battery tray.
PAGE 38
5. Electrical Connections 5.5 Inner Wiring Connection (Power and Signal Wire Connection for BMS) 1. The [Figure 5-10] shows the lead of the battery tray. As shown in the figure, two short lines and two long leads come out from the battery. Plug four cable lines on the Tray BMS into the upper BMS socket. Plug the two long lines on to the right side of the BMS, then plug the short two lines on to the left side of it. [Figure 5-10: Battery to BMS Connection] 2. As described in Subsection 5.
PAGE 39
5. Electrical Connections [Figure 5-12: Battery Power Connection]   BATT-A: Connector on the BDC side, BATT-B: Connector on the battery side United Kingdom (Eng.) 05/2015. Rev1.
PAGE 40
5. Electrical Connections 5.6 Closing the Front Case Cover NOTICE The LCD connector and ground are connected between the top left of the front cover and the main body. Be careful when you detach the front cover. Make sure to connect the connector and ground before reassembling the front cover. 1. Hold the front case cover with both hands. [Figure 5-13: Front Cover Assembly process 1] 2. Hang the product cover on the upper surface of the enclosure, then push the product cover forward to close it.
PAGE 41
5. Electrical Connections [Figure 5-14: Front Cover Assembly process 2] 3. As shown in the figure, use a tool such as a flat driver to fix the bolts into the four holes indicated in red circles. [Figure 5-15: Front Cover Assembly process 3] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 42
5. Electrical Connections Screwing Torque=1.4N∙m [Figure 5-16: Front Cover Assembly process 4] 34 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 43
5. Electrical Connections 5.7 A Method of Locking the Distribution Box (Board) The distribution board performs the following functions when it is connected to the INVERTER, the PV and the Grid.  AC Grid block function (external) AC circuit breaker : 230Vac, 32A, 10kA (short circuit current rating)  DC block function; DC disconnect switch must be fitted.
PAGE 44
5. Electrical Connections 5.7.1 AC Circuit Breaker and DC Disconnect Switch The circuit breaker populated on the distribution board varies depending on the installer. Follow the installation standards to install a circuit breaker satisfying the voltage, the current specification of the Grid and the PV. The cables presented in the [Table 5-5] are recommended for use.
PAGE 45
5. Electrical Connections 5.8 An Installation Method of Energy Meter Electrical Connection The electrical installation method of the digital energy meter (energy meter) must comply with installation method provided by the digital energy meter manufacturer. However, the digital energy meter must be selected, as recommended by Samsung SDI in Chapter 6.3 on the following page. The [Figure 5-18] shows the electrical cable connection and the communication lines of the digital energy meter.
PAGE 46
5. Electrical Connections [Figure 5-19: PV connector (Female) and PV line (Male)] The [Table 5-7] shows the lead wire standard for the PV. The thickness (6mm2) of the lead wire is recommended for the 3.6 kWh All in One. Area Insulation Color code PE 6mm2 600V or more Green with yellow lines PV (+), (-) 6mm 700V or more Black 2 [Table 5-7: Wire Standard] After opening the side cover, perform the PV and AC connection. (Refer to the contents below). Disassemble the screw to open the side cover.
PAGE 47
5. Electrical Connections [Figure 5-21: PV connector connection (MC4 connector connection)] In the All in One System, the AC power input/output ports are not plug type. They are designed to connect to external devices using screws. When connecting the cable to the L and N sockets in the Terminal block, the ring terminal is attached to the end of the cable for connection to the main body terminal. The [Figure 5-22] shows the connection method of the AC part. Use the ring terminal (M6) for locking.
PAGE 48
5. Electrical Connections The [Figure 5-23] shows the structure of the terminal block. [Figure 5-23: Terminal Block] After that, tie the cable to the mount using the cable tie B (larger one which is included as an accessory) to the tie mount. You should tight the tie such that there will not be any slip when you pull the cable with the force of 100N. And the end of outer cable surface should be within 10 mm below the end of protrusion.
PAGE 49
5. Electrical Connections [Figure 5-25: Side view after side cover assembly] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 50
6. Communication Connection 6. Communication Connection 6.1 Internet Connection 6.1.1 Components   Wired Router (not provided in the product package) RJ45 general LAN Cable (not provided in the product package) 6.1.2 Connection Block Diagram LAN (Common carrier → Router) → ESS [Figure 6-1: Internet Connection] 6.1.3 Connection Method As shown in Subsection 6.4 on the communication terminal part, plug the RJ45 LAN Cable between the LAN terminal and the Router. 42 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 51
6. Communication Connection 6.2 Energy Meter Connection 6.2.1 RS485 Interface 6.2.1.1 Components RS485 Meter Twist paired RS485 Communication Cable The total length of RS485 Cable is 100m or less [Figure 6-2: Energy Meter Wiring & Setting (For C2000M)] 6.2.1.2 Connection terminal [Figure 6-3: RS485 terminal block] Use a torque screwdriver of 0.9~1.2N∙m to tighten the screws on RS485-A and RS485-B. United Kingdom (Eng.) 05/2015. Rev1.
PAGE 52
6. Communication Connection 6.3 Recommended Energy Meter List No. Company 1 Autometer 2 CARLO GAVAZZI (*) Model Interface Direction C2000M RS485 Bi-direction EM112-DIN.AV0.1.X.S1.X RS485 Bi-direction ※(*): It is strongly recommend meter. [Table 6-1: Recommended Meter List] 6.4 The Communication Terminal Communication terminal • Bi-directional Energy Meter: It must be connected with RS485-A, RS485-B connector. [Figure 6-4: Communication terminal] 44 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 53
6. Communication Connection 6.5 Homepage Any customer who has purchased this device can use a web browser (https://myess.samsungsdi.com) or a smart phone to check its current operation status and receive various statistical information on operation in the house or remotely. 6.5.1 Service Terms This service is provided only when the device is connected to the Internet, and specific services may require additional information only after approval from the customer. 6.5.
PAGE 54
6. Communication Connection 6.5.5 Password Initialization A customer who forgets the password during use can initialize the password by using the password initialization menu on the homepage. On the log-in page, select the “Forgot your id or password? ”menu, and when the customer confirms the ID and the e-mail address created during membership registration, the initialized password is sent to the registered email address. [Figure 6-6: Password initialization page] 6.5.
PAGE 55
6. Communication Connection [Figure 6-7: Monitoring page] 6.5.6.2 Consumption Report The household power consumption information collected during energy meter linkage is provided. In particular, such information on as the household type, the size, and the number of family residents is collected according to the customer's approval. You can use these data to identify various types of statistics and comparative analysis data. [Figure 6-8: Consumption report page] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 56
6. Communication Connection 6.5.6.3 ESS Report On the ESS Report page, you can check various types of data generated through ESS operation. You can also use the ESS Report to check the amount of energy charged or discharged and other data comparisons with the solar energy production amount or the power sales amount. 6.5.6.4 ESS Forecast In the ESS Forecast menu, the generation amount forecast information and the guide for optimized operation can be checked through the algorithm mounted on the product.
PAGE 57
6. Communication Connection [Figure 6-10: Setting page] 6.5.7 Mobile Service Customers who use Android or I-Phone can use a smart phone to easily check the product status anytime, anywhere. To use the mobile service, the customer must first register the membership through the webpage and use the ID and the password to log-in. [Figure 6-11: Mobile service page] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 58
7. Entering Initial Installation Information 7. Entering Initial Installation Information You can use the following procedure to enter the initial installation information and to monitor the operational information of this system appropriately on server. 7.1 Information Input Administrator You have to use a laptop or a smart phone to enter the installation information. 7.
PAGE 59
7. Entering Initial Installation Information 7.3.2 Inserting Jumper Wire [Figure 7-1: Jumper] 7.3.3 LAN Cable Connection between PC and System 7.3.3.1 LAN Cable Type   UTP cable/category 5E 1:1 direct cable 7.3.4 SIM (System Install Manager) Connection 7.3.4.
PAGE 60
7. Entering Initial Installation Information IP address: 17.91.23.xx Subnet mask: 255.255.224.0 Default gateway: 17.91.1.2 7.3.4.2 Connection URL  http://17.91.23.196:8000 7.3.4.3 Connection Screen [Figure 7-2: Initial setup page] 52 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 61
7. Entering Initial Installation Information 7.3.5 Entering Setting Value 7.3.5.1 S/N  Enter shipment value from the factory (a subsequent modification is not available.) 7.3.5.2 Region  Select a city and enter the city name for installation on the menu. 7.3.5.3 PV Install Value  Enter installation capacity of each PV string. Enter by typing by hand. 7.3.5.4 Sever IP & Port   Enter as basic value. Perform any modification for relevant issues only. 7.3.5.
PAGE 62
7. Entering Initial Installation Information 7.4 Web Page Connection 7.4.1 Web Page Connection Open an Internet browser of your laptop or smart phone, then enter the designated address. Then the system information input page pops up. Input URL: https://myess.samsungsdi.com/engineer/main.do or https://112.106.12.149/engineer/main.do 7.4.2 Login & “ESS List ”menu Input your ID and password for engineers to see the list of ESS. Main menu [Figure 7-3: Engineer log in page] 7.4.
PAGE 63
7. Entering Initial Installation Information [Figure 7-4: New ESS add page] Information Description Serial No. Enter the serial number of ESS Device Type Select a type of ESS, e. g., "AIO is RES." Battery No. Enter the serial number of battery Product Model Enter the model code of ESS, e. g., "AIO is ELSR362-00001." Capacity Enter battery capacity, e. g., "AIO is 3.6." Building Type Select a type of building Building Name Enter building’s name e. g.
PAGE 64
7. Entering Initial Installation Information Information Description Owner Address Enter the owner’s address [Table 7-1: Registration Item list] 7.4.4 Checking the Current Status of ESS Click the main menu and select the “ESS List." Enter the “Search ”menu. If you enter search keywords and click the “Search ”button, the current status of ESS is displayed. [Figure 7-5: ESS status page] 7.4.
PAGE 65
7. Entering Initial Installation Information [Figure 7-6: Inverter feed in limit setup page] Add all the products you want to control, then click the “Control Now ”button to start controlling them. You can check all the changes made to “ESS Information ”(It may take about 5 minutes to update such changes to this item). [Figure 7-7: ESS status detail information page] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 66
7. Entering Initial Installation Information 7.4.6 Changing the Inverter’s Output Setting On the menu, select “Control ”and “ERM ”for the Operation Mode. Then, select “NOP ”for the ERM Mode 1, “BOTH ”for the ERM Mode2, and “Inverter Power Limit ”for the ERM Mode 3. And then choose either “3.6 kW ”or “4.6 kW ”for Inverter Limit. Click the “ADD ”button to select the product(s) that you want to apply this change to.
PAGE 67
8. Operation Test 8. Operation Test 8.1 Starting the System After completing the installation, turn on the AC circuit breaker and the DC disconnect switch installed in the distribution box. (See the Section 5.7) Check the system check message on the front LCD screen. [Figure 8-1: Initial indication screen on power on] After finishing the system check, check the system, the PV, and the battery status.
PAGE 68
8. Operation Test 8.3 Descriptions of Operation Mode This system is composed of six modes: PV Auto, PV Only, Battery discharge, Standby, Maintenance (forced charge), and Stand-alone. The event check status should not be considered as any specific mode. 8.3.1 PV-Auto Mode Both solar energy generation and battery charge-discharge are available. The solargenerated power is charged or discharged to the battery based on the EMS decision. A maximum of 4.
PAGE 69
8. Operation Test 8.3.2 PV-Only Mode This mode enables the solar energy to be generated. However, the battery charge-discharge does not operate. A maximum of 4.6kW or less of solar energy generation power can be sent to the LOAD and the system based on the EMS decision. [Figure 8-6: PV generation, Sell remaining amount] [Figure 8-7: PV generation, Buy shortage amount] 8.3.3 Battery-Discharge Mode This mode permits of no solar energy generation. Battery discharge is only available on this mode.
PAGE 70
8. Operation Test 8.3.4 Standby Mode This is the standby mode before converting to operation mode (PV Auto, PV Only, Battery discharge mode). Conversion to the operation mode (PV Auto, PV Only, Battery discharge mode) is made by the EMS decision. [Figure 8-10: Indication screen on Standby Mode] 8.3.5 Forced-Charge Mode (Maintenance mode) In this mode, solar energy generation is not used, but the power continuously flows from the electric power system to the battery.
PAGE 71
8. Operation Test 8.3.7 Event Check Mode This mode stops solar energy generation and put it in standby mode as an event occurs. [Figure 8-13: Event occurrence, Grid RMS over current protection] [Figure 8-14: Event occurrence, DC link over voltage protection] [Figure 8-15: Event occurrence, PV string1 reverse connection protection] [Figure 8-16: Event occurrence, PV string2 reverse connection protection] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 72
8. Operation Test [Figure 8-17: Event occurrence, PV string1 over voltage protection] [Figure 8-18: Event occurrence, PV string1 over current protection] [Figure 8-19: Event occurrence, PV string2 over voltage protection] [Figure 8-20: Event occurrence, PV string2 over current protection] [Figure 8-21: Event occurrence, Battery over voltage protection] 64 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 73
8. Operation Test [Figure 8-22: Event occurrence, Battery over current protection] [Figure 8-23: Event occurrence, On sequence Inverter DC link event] [Figure 8-24: Event occurrence, On sequence Battery V/I event] [Figure 8-25: Event occurrence, Normal Inverter DC link event] [Figure 8-26: Event occurrence, Normal Battery V/I & BDC DC link event] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 74
8. Operation Test [Figure 8-27: Event occurrence, On sequence Inverter DC link event] [Figure 8-28: Event occurrence, Normal Inverter DC link & PV I event] [Figure 8-29: Event occurrence, Temperature protection] [Figure 8-30: Event occurrence, Over Current TZ Fault] [Figure 8-31: Events occurrence, temperature sensor connection error] 66 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 75
8. Operation Test [Figure 8-32: Event occurrence, PV mis-wiring] [Figure 8-33: Event occurrence, SPI communication event] [Figure 8-34: Event occurrence, Single fault event] [Figure 8-35: Event occurrence, Continuously 3 times Inverter fault] 8.3.8 Application Download Mode [Figure 8-36: Indication screen on Application Download Mode] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 76
9. Problem Confirmation 9. Problem Confirmation Checking event codes is available on the website (https://myess.samsungsdi.com). If the Internet is not available, the event codes cannot be checked. 9.1 General Events The general events contain warnings and protection. The warning level events does not stop the generating process. A displayed warning message automatically disappears as soon as the issue is resolved. When protection level events occur, the product stop the generating process.
PAGE 77
9. Problem Confirmation Type Code E006 Description BATT CONNECTION WARNING Measures reversion to the normal state. When the battery connection is abnormal. This is the connection warning message, with no special change in the sequence. The warning message disappears on reversion to the normal state. [Table 9-1: Inverter general events warning list] 9.1.
PAGE 78
9. Problem Confirmation Type Code Description Measures event. 70 E105 PV STRING1 OVER VOLTAGE PROTECTION The product stops the generating process because a significant PROTECTION event has occurred. Wait until the event message disappears. After the event message is removed, it automatically returns to normal. If it is not removed until the time limit is reached, it is converted to a significant event.
PAGE 79
9. Problem Confirmation Type Code Description CURRENT PROTECTION Measures because a significant PROTECTION event has occurred. Wait until the event message disappears. After the event message is removed, it automatically returns to normal. If it is not removed until the time limit is reached, it is converted to a significant event. [Table 9-2: Inverter protection list] 9.1.
PAGE 80
9. Problem Confirmation Type Code Description Measures If it is not removed until the time limit is reached, it is converted to a significant event. PROTECTION E0205 NORMAL GRID OFF While in progress, battery discharged/charged operation is terminated through the protection function. Wait until the event message disappears. After the event message is removed, it automatically returns to normal. If it is not removed until the time limit is reached, it is converted to a significant event.
PAGE 81
9. Problem Confirmation 9.1.4 PV General Events (Protection) Type Code PROTECTION E301 ON SEQUENCE GRID OFF Description PV generation mode is stopped by the protection event. Wait until the event message disappears. After the event message is removed, it automatically returns to normal. If it is not removed until the time limit is reached, it is converted to a significant event. PROTECTION E302 ON SEQUENCE INV DC LINK EVENT PV generation mode is stopped by the protection event.
PAGE 82
9. Problem Confirmation Type Code Description Measures automatically returns to normal. If it is not removed until the time limit is reached, it is converted to a significant event. [Table 9-4: PV general events protection list] 9.1.5 System General Events (Protection) Type Code PROTECTION E401 TEMPERATURE Protection Description When the switch temperature is high. Wait until the event message disappears. After the event message is removed, it automatically returns to normal.
PAGE 83
9. Problem Confirmation 9.1.6 BMS General Events Type Code Description Measures WARNING E501 OVER VOLTAGE PROTECTIONCELL When the maximum cell voltage is above Warning level. Automatically returns to normal when the maximum cell voltage goes below the limit value. PROTECTION E502 OVER VOLTAGE PROTECTIONCELL When the maximum cell voltage is above Protection level, thus terminating the system. Automatically returns to normal when the maximum cell voltage goes below the limit value.
PAGE 84
9. Problem Confirmation Type Code Description Measures WARNING E509 CELL VOLTAGE IMBALANCE PROTECTION When the imbalance of the Cell voltage is above the limit value. Returns to normal when the imbalance of the Cell voltage is below the limit value. PROTECTION E510 CELL VOLTAGE IMBALANCE PROTECTION When the imbalance of the Cell voltage is above the limit value. Returns to normal when the imbalance of the Cell voltage is below the limit value.
PAGE 85
9. Problem Confirmation 9.1.8 Single Fault Events Type WARNING Code Description Measures E701 GRID UNDER VOLTAGE FAULT The operation mode is terminated when a power system event occurs. Restart 1 minute after the electric power system event is settled. E702 GRID OVER VOLTAGE FAULT The operation mode is terminated when a power system event occurs. Restart 1 minute after the electric power system event is settled.
PAGE 86
9. Problem Confirmation 9.2 Significant Events If a significant event is notified, the system is set to stop operation. If that is the case, contact your installer to restore the system to normal operation. Type Code Description Measures Significant E901 SPI COMMUNICATION EVENT Occurs on internal non-communication between the INVERTER. Contact the installer immediately. E902 CAN (Controller Area Network) COMMUNICATION EVENT Occurs on non-communication with the EMS.
PAGE 87
10. Maintenance 10. Maintenance 10.1 Cleaning the Fan and the Cover NOTICE Qualified Person Only! Refer to the following procedures and check the fan when error code E005 is shown. If the fan is covered with dirty particles, clean the fan as guided in this chapter. Turn off the AC circuit breaker and the DC disconnect switch in the distribution box, then separate the Photovoltaic MC4 connector from the connector located on the side of the 3.6 kWh All in One.
PAGE 88
10. Maintenance [Figure 10-2: Side cover removal] When the side cover is removed, clean the fan by using a smooth brush, paint brush, or wet cloth. Remove the fan connector. [Figure 10-3: Fan removal] Clean the fan with a smooth brush or a wet cloth. NOTICE Using compressed air may damage the fan. When cleaning the fan, do not use compressed air. It may damage the fan. When the fan is cleaned, assemble all the components in the in reverse order. 80 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 89
10. Maintenance 10.2 Checking and Exchanging Various Components NOTICE Qualified Person Only! 10.2.1 Fuse Check Check the fuse when the device fails to work with significant error (E9XX). Do not perform Fuse Check when the device is working. Check the fuse after turning off the DC disconnect switch and the AC circuit breaker. Measure both ends of the Inverter PBA (SJ92-01425A) F3, BDC PBA (SJ92-01426A) JF1 to check the resistance value.
PAGE 90
10. Maintenance If the resistance value is in a short state, perform PBA exchange. 10.2.4 FAN Operation Check Check FAN operation when the device fails to work with E005. Check the FAN operation as frequently as possible. Failure to do so may cause fatal damage to the device. Perform PV Auto Mode to check whether both fans are working properly. If the fans are not working properly, contact the installer. 82 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 91
10. Maintenance 10.3 Battery Maintenance CAUTION All work or service on the ESS and electrical connections must be supervised by personnel knowledgeable about batteries and the required precautions. When replacing battery trays, replace old ones with the same type and number of batteries or battery packs (Check the type label or serial numbers/model numbers on battery trays).
PAGE 92
10. Maintenance 10.3.2 Battery Exchange Procedure Separate the e electrical / communication connection line as guided below before the battery exchange. For electrical connection of the main body, turn off the AC circuit breaker and the DC disconnect switch in the distribution box to remove the power. For the MC4 connector connected to the Photovoltaic source, separate the male terminal from the female terminal. Remove the AC cable connected to the terminal block in the AC line.
PAGE 93
10. Maintenance 10.4 The List of Replaceable Parts The [Table 10-1] shows the list of parts replaceable for maintenance of this system. For the parts other than presented here, please refer to the application notes linked on the SAMSUNG SDI website, or contact the installer or the service center. No.
PAGE 94
10. Maintenance 10.4.2 PV Connector The PV connector can be replaced when it is damaged. The PV connector used in the 3.6 kWh All In One system consists of a PV stick with male/female parts manufactured by MultiContact AG c/o Stäubli Group. [Figure 10-5: PV Connector (MC4)] 10.4.3 FAN 1 & FAN 2 In the All in One System, FAN1 and FAN2 provide air circulation to maintain and regulate the system temperature.
PAGE 95
11. Technical Specifications 11. Technical Specifications Item 3600-UK 4600-UK PV Data (DC) Max. input total power 6.6 kWp Max. input power per string 3.3 kWp Max. input voltage 550 V Min. input voltage/Initial input voltage 125 V/150 V MPPT voltage range 125 V~500 V Max. input current per string 15 A Max. input short circuit current for each MPPT 20 A Max.
PAGE 96
11. Technical Specifications Total Harmonic Distortion. (Total harmonic factor of the output current with total harmonic factor of the AC voltage < 2%, and AC power > 50% of the rated power) 5% Efficiency (PV to Grid) European efficiency 95 % (when power is 4600W) Max. efficiency 95.
PAGE 97
11. Technical Specifications [Figure 11-1: Derating Curve] [Figure 11-2: Power efficiency curve of System] United Kingdom (Eng.) 05/2015. Rev1.
PAGE 98
11. Technical Specifications [Figure 11-3: Power efficiency curve of PV Generation] 90 United Kingdom (Eng.) 05/2015. Rev1.
PAGE 99
12. Disassembly 12. Disassembly 12.1 Disassembly CAUTION Risk of injury due to the heavy weight of the 3.6 kWh All in One! Make sure to have at least two persons move this system. CAUTION Lethal hazards may be caused by high voltages in the 3.6 kWh All in One! CAUTION Lethal hazards may be caused by voltage spikes if the positive and negative terminal of the battery are shorted by conductive metals. Stand by for 40 minutes to complete discharging in the system.
PAGE 100
12. Disassembly Separate the four signal lines which connect the battery to the Tray BMS. Lay the main body down to ensure that the tray knob is visible. Work with at least two persons (Overweight). Unfasten the screw on the battery tray to remove it from the main body. Lift the battery tray to separate it from the main body. Place the main body and the battery tray on the packing box. This process is the reverse order of the installation process. 12.2 Packaging Make sure to pack the 3.
PAGE 101
13. Contact 13. Contact ■ Address: Oskar-Messter-Str. 29 85737 Ismaning (München) Germany ■ E-Mail: esseuservice@samsung.com For technical problems or inquiries for use, please contact the installation company. To receive customer support, the following information is required. 1. Product type: ELSR362-00002 2. Serial Number: AR00460036Z1********A 3. PV module type and configuration 4. Option equipment: Energy Meter Model Name United Kingdom (Eng.) 05/2015. Rev1.
PAGE 102
United Kingdom (Eng.) 05/2015. Rev1.