Service manual

Reassembly

62 690 01 Rev. C KohlerEngines.com

Flywheel/Ignition Components

A Rectiﬁ er-Regulator B Ignition Module C Washer D Flywheel Screw

E Special Washer F Wire Harness Clamp G Debris Screen H Fan

I Stiffener J Hex Stud K Flywheel L Magnet

M Stator N Backing Shroud O Woodruff Key

Install Backing Shroud Assembly

NOTE: New hose clamps are recommended for

reassembly, or if clamps have been loosened

(expanded) several times to avoid leakage.

1. To aid assembly, install lower oil cooler hose onto oil

ﬁ lter housing prior to installing backing shroud

assembly, and secure with a clamp.

2. Install backing shroud assembly and secure to

crankcase with M6 screws. Torque screws in a

crisscross pattern to 10.7 N·m (95 in. lb.) into new

holes, or 7.3 N·m (65 in. lb.) into used holes.

Install Stator, Wiring Harness, and Rectiﬁ er-

Regulator

1. Apply pipe sealant with Teﬂ on

(Loctite

PST

592™

Thread Sealant or equivalent) to stator mounting

holes.

2. Position stator, aligning mounting holes so leads are

at bottom and toward rectiﬁ er-regulator mount on

cylinder 1 side.

3. Install and torque screws to 6.2 N·m (55 in. lb.).

4. Route stator wires under molded clips in backing

shroud assembly.

5. Check terminal on end of B+ charging lead to be

sure locking tang is angled upward. Insert terminal

into center location of connector until it locks into

place.

6. Install wiring harness under molded clips in backing

shroud assembly.

7. Position rectiﬁ er-regulator onto mounting posts with

cooling ﬁ ns up. Attach ground lead to outer screw

and washer, then torque mounting screws to 2.0 N·m

(18 in. lb.). Connect plug to rectiﬁ er-regulator.