Specifications

B. Caliper disassembly
1. Remove caliper brake hose. Allow caliper
assembly to drain into a container.
2. Place the open hose end into the con-
tainer and pump the old fluid out of the
master cylinder.
3. Remove caliper support bolt and pad se-
curing screw as in Caliper pad replacement
procedure.
4. Remove caliper assembly from caliper
frame.
5. Remove retaining ring and dust seal.
6.
Carefully force the piston out of the cali-
per cylinder with compressed air. Never
try to pry out the piston.
that piston does not cause injury as it is
expelled from the cylinder.
7. Remove piston seal.
3. Remove brake lever and spring.
4. Remove master cylinder from handlebars.
Remove cap and drain remaining fluid.
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1 & &
1. Snap ring
2. Cylinder CUP IFI)
3. Piston
4.Shim
5.Piston cup
6.Spacer
7.Return
spring
D.Brake inspection and repair
Pad screw 3. sntm
2. Shim
4. Pads.
C. Master cylinder disassembly
1. Remove brake hose.
2. Remove front brake switch.
Recommended Brake Component Replace-
ment Schedule:
Brake pads . . . . . . . . . . . . . . . .As required
Piston seal, dust seal . . . . . Every two years
Brake hoses . . . . . . . . . .Every four years
Brake fluid . . . . . . . . . . Replace only when
brakes are disassembled
1.
Replace caliper piston if it is scratched.
2. Replace any brake pad worn beyond
limits.
Replace brake pads as a set.
_
C
A
?
l_
Pad
A : Pad thickness
6. : Wear limit (1.5 mm)
C : Wear indicator(red line)
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Back plate
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