Specifications

I. Electric starter unit removal
1.
Remove the gear train cover, and idle gear
1 and 2.
1.
2.
3.
4.
Push rod
Ball
Push rod (Aluminuml
Push crown
5. Hold the clutch unit with the holding tool
(special tool), and unscrew the clutch boss
lock nut.
1. Kick axle 4. Kick gear 7. Spacer
10. Washer
2.
Holder 5.
Kickclip
8.Kickspring
11.Circlip
3.
Clip 6.Shim
9.Spring
wide
2. Remove the four mounting bolts and
H. Kick axle and change shaft removal
motor.
1. Slip the bent spring off and pull the kick
3. Remove the
panhead screw (10), gear 2
axle assembly out.
(6). shaft 2 (5), and gear 1 (4).
2. Remove circlip from left side of change
4. Remove the circlip
(11), and gear as-
shaft and pull the shaft out.
sembly
(7) (8) (9).
5. Starter gears illustration
D
2. 1. Absorber Idlegear
1
6. 7. Gear Starter 3 wheel
3. ldlegear
2
T g
Y 3
9.Gear 4
4.Gear 1
10.
Panhead screw
5.Shaft 2
11.
T
Circlip
6.Gear 2
J. Oil pump removal
K.Crankcase disassembly
1. Remove the tachometer drive gear, oil
1. Loosen all case securing bolts and nuts
pump driven gear, and key.
l/4 turn at a time to avoid case warpage,
2. Remove the three Phillips screws.
and remove them.
3. Remove the pump unit.
2. Use a soft rubber hammer to carefully
separate the crankcases.
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