[00]COVER.fm 1 ページ 2005年7月1日 金曜日 午後5時36分 CODE : 00ZAR5316/A1E DIGITAL COPIER MODEL AR-5316 (For North America) AR-5316 (With optional AR-SP6 installed) CONTENTS [ 1 ] GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1 [ 2 ] SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 [ 3 ] CONSUMABLE PARTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
[co]CONTENTS.fm 1 ページ 2005年7月1日 金曜日 午後5時33分 CONTENTS [1] GENERAL 1. Note for servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 [2] SPECIFICATIONS 1. Copy mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 [3] CONSUMABLE PARTS 1. Supply system table . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 [4] EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. Appearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 2. Internal . . . . . . .
[01]GENERAL.fm 1 ページ 2005年7月1日 金曜日 午後5時25分 [1] GENERAL •poorly ventilated 1. Note for servicing Pictogram The label ( ) in the fusing area of the machine indicates the following: : Caution, risk of danger : Caution, hot surface A. Warning for servicing •The fusing area is hot. Exercise care in this area when removing misfed paper. •Do not look directly at the light source. Doing so may damage your eyes. •exposed to direct sunlight B.
[02_03]SPEC_CONSUMABLE.fm 1 ページ 2005年7月1日 金曜日 午後5時26分 [2] SPECIFICATIONS The table below shows the specifications of this model and the contents of changes from the AR-M160/M205 and AR-5316. Item AR-M160 1cassette + Multi manual paper feed Approx.31.3Kg Paper feed system Weight Interface USB1.1/USB2.0 IEEE1284 AR-5316 One automatic feeding paper tray(250sheets) + bypass tray(100sheets) Approx.31.3Kg (Not including TD cartridge) IEEE1284parallel connector/USB1.
[04]EXTERNALVIEWS.fm 1 ページ 2005年7月1日 金曜日 午後5時26分 [4] EXTERNAL VIEWS AND INTERNAL STRUCTURES 1. Appearance 1 2 7 6 2 16 3 4 17 4 10 5 8 11 15 9 1 Glass cleaner 2 4 7 10 13 16 Handles Paper output tray Side cover Bypass tray USB 1.
[04]EXTERNALVIEWS.fm 2 ページ 2005年7月1日 金曜日 午後5時26分 3.
[05]UNPACKING.fm 1 ページ 2005年7月1日 金曜日 午後5時26分 [5]UNPACKING AND INSTALLATION 5. Changing a tray's paper size setting 3) Squeeze the lock lever of the front guide and slide the front guide to match the width of the paper, and move the left guide to the appropriate slot as marked on the tray. Follow these steps to change a tray's paper size setting.
[06]ADJUSTMENT.fm 1 ページ 2005年7月1日 金曜日 午後5時27分 [6]ADJUSTMENTS 1.Adjustment item list Section A B Process section Mechanism section Adjustment item Adjustment procedure/SIM No.
[06]ADJUSTMENT.fm 2 ページ 2005年7月1日 金曜日 午後5時27分 (3)Developing bias voltage check B.Mechanism section Note: Use a digital multi-meter with an internal resistance of 10MΩ or more. Note: If a jam error or paper empty occurs during copying in the adjustment by the simulation, the image data are not saved, and therefore recopying is required. 1) Set the digital multi-meter range to DC700V. 2) Put the test rod of the digital multi-meter on the developing bias voltage output check pin.
[06]ADJUSTMENT.fm 3 ページ 2005年7月1日 金曜日 午後5時27分 9) Measure the distance H between the paper lead edge and the image print start position. Set the image print start position set value (Exposure display <> ON) again. •1 step of the set value corresponds to about 0.1mm shift. •Calculate the set value from the formula below. H/0.1(mm) = Image print start position set value b.
[06]ADJUSTMENT.fm 4 ページ 2005年7月1日 金曜日 午後5時27分 c.Rear edge void adjustment (SIM50-1, SIM50-19) e.Side edge void area adjustment (SIM26-43) 1) Set a scale as shown in the figure below. Note: Before performing this adjustment, be sure to check that the paper off center adjustment (SIM 50-10) is completed. A4(8.5" x 11") Paper rear edge 2) Set the document size to A4 (8.5" x 11"), and make a copy at 100%. 3) If necessary, perform the following adjustment procedure.
[06]ADJUSTMENT.fm 5 ページ 2005年7月1日 金曜日 午後5時27分 4) Loosen the set screw of the scanner drive pulley which is not in contact with No. 2/3 mirror base unit positioning plate. 5) Without moving the scanner drive pulley shaft, manually turn the scanner drive pulley until the positioning plate is brought into contact with No. 2/3 mirror base unit, then fix the scanner drive pulley. 2) Loosen the copy lamp unit wire fixing screw. Wire fixing screw 3) Manually turn the mirror base drive pulley and bring No.
[06]ADJUSTMENT.fm 6 ページ 2005年7月1日 金曜日 午後5時27分 (3)Main scanning direction (FR direction) distortion adjustment 4) Loosen the mirror base drive pulley fixing screw on the front frame side or on the rear frame side. This adjustment must be performed in the following cases: •When the mirror base drive wire is replaced. •When the lamp unit, or No. 2/3 mirror holder is replaced. •When a copy as shown is made. When La < Lb Turn the mirror base drive pulley on the front frame side in the arrow direction A.
[06]ADJUSTMENT.fm 7 ページ 2005年7月1日 金曜日 午後5時27分 1) Making of a test sheet Make test sheet by drawing parallel lines at 10mm from the both ends of A3 (11" x 17") white paper as shown below. (These lines must be correctly parallel to each other.) When La < Lb Shift the mirror base B rail downward by the half of the difference of Lb - La. Example: When La = 12mm and Lb = 9mm, shift the mirror base B rail upward by 1.5mm.
[06]ADJUSTMENT.fm 8 ページ 2005年7月1日 金曜日 午後5時27分 Note: A judgment must be made with 200mm width, and must not be made with 100mm width. Mode Main scanning direction magnification ratio Specification At normal: ±1.0% SIM Set value SIM 48-1 Add 1:0.1% increase Reduce 1: 0.
[06]ADJUSTMENT.fm 9 ページ 2005年7月1日 金曜日 午後5時27分 b. SPF original off-center adjustment (SIM50-12) C.Image density adjustment Note: Before performing this adjustment, be sure to check that the paper off center is properly adjusted. 1) Make a test chart for the center position adjustment and set it on the SPF. (1)Copy mode (SIM 46-1) Draw a line on a paper in the scanning direction.
[07]SIMULATIONS.fm 1 ページ 2005年7月1日 金曜日 午後5時28分 [7] SIMULATIONS Main code 22 Sub code Contents 15 Trouble memory display 17 Copy counter display 18 Printer counter display 21 Scanner counter display 22 SPF jam counter display 01 Jam total counter clear 2. Canceling the simulation mode 02 Trouble memory clear 04 SPF counter clear When the clear all key is pressed, the simulation mode is cancelled.
[07]SIMULATIONS.fm 2 ページ Main code 50 2005年7月1日 Sub code 金曜日 午後5時28分 Contents 01 Image lead edge adjustment 06 Copy lead edge position adjustment (SPF) 10 Paper off-center adjustment 12 Document off-center adjustment 51 02 Resist amount adjustment 53 08 SPF scanning position automatic adjustment 10 SPF scan position change-over setting 61 03 HSYNC output check 63 01 Shading check 07 SPF automatic correction 01 Self print 64 4.
[07]SIMULATIONS.fm 3 ページ 2005年7月1日 Main Sub code code Contents 06 08 金曜日 午後5時28分 Details of operation 02 Resist roller solenoid operation check When the [START] key is pressed in the sub code input state, the resist solenoid (RRS) turns ON for 500ms and OFF for 500ms. This operation is repeated 20 times. After completion of the process, the machine goes into the sub code input standby mode. When [INTERRUPT] key is pressed during the process, the machine goes into the sub code input standby mode.
[07]SIMULATIONS.fm 4 ページ Main Sub code code 22 30 14 2005年7月1日 金曜日 午後5時28分 Contents P-ROM version display Details of operation The P-ROM version is displayed on the copy quantity display. The main code and the sub code are alternatively displayed by 2 digits. The display interval is same as that of the counter display. By pressing the fixed magnification ratio key, each version display is switched.
[07]SIMULATIONS.fm 5 ページ 2005年7月1日 Main Sub code code Contents 46 19 金曜日 Exposure mode setting (Gamma table setting / AE operation mode setting / PHOTO image process setting) 午後5時28分 Details of operation Used set for the following three exposure mode. Enter a code number and press the [START] key, and the entered number is written into the EEPROM and the machine goes into the sub code entry standby mode.
[07]SIMULATIONS.fm 6 ページ Main Sub code code 49 12 2005年7月1日 金曜日 午後5時28分 Contents Standby mode fusing fan RPM setting Details of operation When this simulation is executed, the currently set code number is displayed. When [MODE SELECT] key is pressed, the normal setting and the high fusing temperature setting are switched alternatively. Enter the code number and press START key, and the number is written into the EEPROM and the machine goes into the sub code entry standby mode.
[08]USERPROGRAMS.fm 1 ページ 2005年7月1日 金曜日 午後5時28分 [8] USER PROGRAMS The user programs allow the parameters of certain functions to be set, changed, or canceled as desired. 1. List of user programs This copier has the following user programs. Program name Program No Auto clear time 1 Description "Auto clear time" automatically returns the copy settings to the initial settings when a certain period of time elapses after a copy is made. This program is used to select the period of time.
[08]USERPROGRAMS.fm 2 ページ Program name 2005年7月1日 金曜日 午後5時28分 Program No Description 25 Use this setting to select whether or not holding down a key causes repeated input of the key. For keys that normally cause a set value to increase when held down (for example, holding down the [ZOOM] key), this program can be used to have the set value not change when the key is held down. Key auto repeat Key press time Use this setting to select how long a key must be pressed for the input to be accepted.
[09]TROUBLECODE.fm 1 ページ 2005年7月1日 金曜日 午後5時28分 [9]TROUBLE CODE LIST 2.Details of trouble codes Main Sub code code 1.
[09]TROUBLECODE.fm 2 ページ 2005年7月1日 Main Sub code code E1 82 84 02 10 午後5時28分 Details of trouble Content Main Sub code code Interface error (Overrun) in communication with the IMC PWB Detail An overrun error occurs in communication between the MCU PWB and the IMC PWB. Cause IMC PWB-MCU PWB harness defect Improper connection of the MCU PWB connector IMC PWB ROM defect/data abnormality. Check and remedy Check connection of the connector/harness between the IMC PWB and the MCU PWB.
[09]TROUBLECODE.fm 3 ページ Main Sub code code F5 H2 H3 02 00 00 2005年7月1日 金曜日 午後5時28分 Details of trouble Main Sub code code Content Copy lamp lighting abnormality Detail The copy lamp does not turn on. Cause Copy lamp abnormality Copy lamp harness abnormality CCD PWB harness abnormality. Check and remedy Use SIM 5-3 to check the copy lamp operations. When the copy lamp lights up. Check the harness and the connector between the CCD unit and the MCU PWB. When the copy lamp does not light up.
[09]TROUBLECODE.fm 4 ページ Main Sub code code L4 01 L6 10 U2 01 04 午後5時28分 Main Sub code code Content Main motor lock detection Detail The main motor does not rotate. The motor lock signal is detected for 1sec or more after rotation of the main motor. The motor lock signal is detected for 1sec during rotation of the main motor. U2 Main motor unit abnormality Improper connection or disconnection the main motor and the harness.
[10]MAINTENANCE.fm 1 ページ 2005年7月1日 金曜日 午後5時29分 [10] MAINTENANCE 2. Maintenance display system Toner 1. Maintenance table LED Near Empty: Illuminate Empty : Blink X:Check(Clean, adjust, or replace when required.) O:Clean :Replace :Adjust :Lubricate Unit name Optical section Part name Lamp unit O Mirror O No.
[11]DISASSEMBLY.fm 1 ページ 2005年7月1日 金曜日 午後5時29分 [11]DISASSEMBLY AND ASSEMBLY B.Charger wire WARNING Before performing the disassembly procedure, be sure to remove the power cord to prevent against an electric shock. Installation: The spring tip must be between two reference ribs. •The charger wire must be free from twist or bending. •Be sure to put the charger wire in the V groove. No.
[11]DISASSEMBLY.fm 2 ページ 2005年7月1日 金曜日 午後5時29分 2.Optical section C.Inverter PWB for copy lamp (1) Note: When disassembling or assembling the optical unit, be careful not to touch the mirror and the reflector. No. Content A Table glass B Copy lamp unit (2) (1) C Inverter PWB for copy lamp D Copy lamp E Lens unit F Wire A.Table glass (1) (2) (1) (3) (1) (4) (1) (3) (3) B.Copy lamp unit Disassembly: Assembly: Adjustment: Be sure to put No.
[11]DISASSEMBLY.fm 3 ページ 2005年7月1日 金曜日 午後5時29分 E.Lens unit F.Wire Note: Do not remove screws which are not indicated in the figure. If the height of the base plate is changed, it cannot be adjusted in the market. Note: The CCD/lens unit is factory-adjusted before shipping. Since these adjustments cannot be performed in the market. Never touch the screws other than screw 2) of the CCD/lens unit.
[11]DISASSEMBLY.fm 4 ページ 2005年7月1日 金曜日 午後5時29分 3.Fusing section No. C.Thermistor Installation: When installing the thermistor, be sure to face the installing projection (A) toward the installing surface. Check that the thermistor is in contact with the upper heat roller. Contents A Fusing unit B Thermostat C Thermistor D Heater lamp E Upper heat roller F Separation pawl G Lower heat roller H Separation pawl (1) (A) (2) A.Fusing unit removal (1) (1) D.
[11]DISASSEMBLY.fm 5 ページ 2005年7月1日 金曜日 午後5時29分 (2) (1) Floil(GU2) Grease(JFE552) (1) (4) (3) (1) (2) (A) (B) F.Separation pawl (C) (1) Assembly: Put the fusing harness (A) on the heater lamp (B) as shown in the figure and fix them together.Place the fusing harness inside the rib (C). (2) (3) E.Upper heat roller Disassembly: There are three pawls on the fusing cover. Remove the screws and slide the fusing cover to the right to remove.
[11]DISASSEMBLY.fm 6 ページ 2005年7月1日 金曜日 午後5時29分 4.Paper exit section G.Lower heat roller Assembly: When installing the paper guide (3) before fusing, fix the paper guide fixing plate with screws temporarily so that the paper guide fixing plate (2) is in contact with the frame bottom under fusing (A). Set the paper guide (3) before fusing to the bottom line of the positioning reference (B), and tighten the screw firmly. Grease(JFE552) No.
[11]DISASSEMBLY.fm 7 ページ 2005年7月1日 金曜日 午後5時29分 C.Paper exit unit D.Paper exit sensor (2) (A)Exit sensor (2) (2) (A) (2) (4) (3) (1) E.
[11]DISASSEMBLY.fm 8 ページ 2005年7月1日 金曜日 午後5時29分 5.MCU F.Paper exit roller Assembly: Insert the spring pin so that the waveform (A) of the spring pin faces in the longitudinal direction of the paper exit drive gear long hole (B).Be sure to insert two ribs (C) into the groove (D). No. A Content MCU disassembly A.MCU disassembly Note: When replacing the MCU PWB, be sure to replace the EEPROM of the MCU PWB to be replaced.
[11]DISASSEMBLY.fm 9 ページ 2005年7月1日 金曜日 午後5時29分 7. LSU No. A 8. Tray paper feed section/Paper transport section Content LSU unit No. A. LSU unit (4) Content A Middle frame unit B Drive unit C Solenoid (paper feed solenoid,, resist roller solenoid) D Resist roller clutch / Resist roller E Paper feed clutch/Paper feed roller (Semi-circular roller) A. Middle frame unit (2) (1) (3) (2) (3) (1) (1) (1) (2) (1) (1) (2) Assembly: Do not miss the door lock pawl.
[11]DISASSEMBLY.fm 10 ページ 2005年7月1日 金曜日 午後5時29分 B.Drive unit Assembly: D. Resist roller clutch/Resist roller Move down the clutch pawl as shown below, and avoid the clutch and install. (1) (1) (2) (2) (3) (3) (3) (4) E. Paper feed clutch/Paper feed roller (Semi-circular roller) Moricote X56020 (1) (2) Grease G-484 C.
[11]DISASSEMBLY.fm 11 ページ 2005年7月1日 金曜日 午後5時29分 9.Manual multi paper feed section No. A B. Manual multi paper feed Content Manual transport roller/Manual paper feed roller B Manual multi paper feed C Manual feed solenoid D Manual transport clutch E Pressure plate unit F Manual paper feed clutch (1) (3) A.Manual transport roller/Manual paper feed roller Note: Push the lever at the right edge of the multi frame cover to the right upper side and remove it.
[11]DISASSEMBLY.fm 12 ページ 2005年7月1日 金曜日 午後5時29分 D. Manual transport clutch F. Manual paper feed clutch Note: Push the lever at the right edge of the multi frame cover to the right upper side and remove it. (1) (2) (1) (2) A A (5) (3) A (1) (4) (1) (3) E.
[11]DISASSEMBLY.fm 13 ページ 2005年7月1日 金曜日 午後5時29分 10.Power section C. High voltage P.W.B. No. (1) Content A Power unit B Power fan C High voltage P.W.B. D Power P.W.B. E Power switch (2) (1) A.Power unit (1) (1) D. Power P.W.B. (1) (2) (1) (1) (2) (1) (2) (1) (1) (2) (2) (2) (3) (2) (2) (2) (3) (2) (1) (2) (2) (1) (1) E. Power switch B.
[11]DISASSEMBLY.fm 14 ページ 2005年7月1日 金曜日 午後5時29分 11.Developing section No. C.MG roller Contents A Developing box B Developing doctor C MG roller A.Developing box (2) (1) # " B.Developing doctor ! ! Adjustment: Developing doctor gap adjustment $ Adjustment: MG roller main pole position adjustment Note: Attach it to fit with the attachment reference when replacing the DV blade.
[11]DISASSEMBLY.fm 15 ページ 2005年7月1日 金曜日 12.Process section 13.Others No. A 午後5時29分 Contents No. Drum unit A Contents Operation P.W.B. B Main charger unit B Tray interface P.W.B. C Cleaning blade C Main motor D I/F P.W.B. E Paper entry sensor A.Drum unit F Paper empty sensor G Paper feed roller A. Operation P.W.B. LO C K (1) (2) (1) B. Main charger unit (1) (5) (2) (1) (6) (5) (5) (7) (5) (5) (4) (3) C.
[11]DISASSEMBLY.fm 16 ページ 2005年7月1日 金曜日 午後5時29分 C. Main motor (1) (1) (2) (1) (2) (1) (1) (1) (1) (1) (1) (1) (1) (3) (2) (2) D. I/F P.W.B. (2) B. Tray interface P.W.B.
[11]DISASSEMBLY.fm 17 ページ 2005年7月1日 E. Paper entry sensor 金曜日 午後5時29分 G. Paper feed roller (1) (1) (2) (1) * (2) (3) When removing the paper feed roller, operate the paper feed clutch with SIM 6-1, and keep the paper feed roller down as shown in the figure above for operation. F.
[12]FLASHROM.fm 1 ページ 2005年7月1日 金曜日 午後5時31分 [12]FLASH ROM VERSION UP PROCEDURE 1.Preparation 3) PC side: Boot the maintenance program. Select the model icon. Write the download data (the file with the extension dwl) to the main body of AR-5316. Necessary files for download • Maintenance.exe (Maintenance software) • ProcPegasus.mdl • ProcPegasus.ini • ProcPegasus.fmt • Pegasus.inf • Usbscan.sys • Download file:***.dwl •The Download file(***.
[12]FLASHROM.fm 2 ページ 2005年7月1日 金曜日 午後5時31分 7) PC side: Double click "Special (MCU/MCU2/FAX)" in the main tree item to develop the sub tree items, and double click "DWL Download" in the sub tree items. 12) After-process: Terminate the maintenance program, and turn on the power of the main body. After the download (data transmission) has been completed, exit the software program. The USB cable can be removed at this point.
[12]FLASHROM.fm 3 ページ 2005年7月1日 金曜日 午後5時31分 3) Check that the following display is shown. Select "Install from a list or the specific location" and press the NEXT button. 6) Check that the path to the folder which includes the maintenance tool driver (Pegasus.inf) is shown, and press the NEXT button. 7)) Check that the following display is shown. Press the Continue Anyway button. 4) Select "Include this location in the serch".
[12]FLASHROM.fm 4 ページ 2005年7月1日 金曜日 午後5時31分 3) Check that the new hardware search wizard is shown. Press the NEXT button. 7) Specify the folder which includes the maintenance tool driver (Pegasus.inf), and press the OPEN button. Check that the path to the folder which includes the maintenance tool driver (Pegasus.inf) is properly displayed, and press the OK button.
LVC1284 AR-5316 ELECTRICAL SECTION 13-1 CPU INTERRUPT SPPD CPU I/O RTH DRST Other Inputs MCU-PWB SDRAM Simp 16Mbyte 16bit s AD Driver HC151 3.3V Mirror Motor Driver (296pin) Zebra2 ASIC 5V,3.3V LSU D[15...0] A[19...1] Reset IC 3.3V MHPS HOME POSITION SENSOR SPF Polygon Motor 4Kbyte EEPROM CRUM I2C Bus FAN /POFF,HL,PR FW 3.
* GP1S58(O) 13FE-BT-VK-N (WHITE) AR-5316 ELECTRICAL SECTION 13-2 CRU DEV UN MAIN TONER MOTOR MOTOR FFC HAND PAPER PICK UP SOLENOID B3B-PH-K-S (WHITE) B4B-PH-K-S B4B-PH-K-BL (BLACK) (WHITE) B2P-VH (WHITE) PAPER IN SENSOR PS SOL Side Cover SW CASETTE EMPTY SENSOR HAND PAPER EMPTY SENSOR Front Cover SW CASETTE SWITCH SENSOR PICK UP SOL (RED) B26B-PHDSS-B (WHITE) B12B-PHDSS-B (WHITE) CASETTE B4B-PH-K-R (RED) B3B-PH-K-R (RED) B2B-XH-A-R B4B-PH-K-S (WHITE) B3B-PH-K-S (WHITE) B3B-PH-K-BK B
[14]LeadFree.fm 1 ページ 2005年7月1日 金曜日 午後5時33分 LEAD-FREE SOLDER The PWB’s of this model employs lead-free solder. The “LF” marks indicated on the PWB’s and the Service Manual mean “Lead-Free” solder. The alphabet following the LF mark shows the kind of lead-free solder. Example: Lead-Free 5mm Solder composition code (Refer to the table at the right.
[00]COVER.fm 2 ページ 2005年7月1日 金曜日 午後5時36分 COPYRIGHT c 2005 BY SHARP CORPORATION All rights reserved. Printed in Japan. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher. Trademark acknowledgments Windows and Windows NT are trademarks of Microsoft Corporation in the U.S.A. and other countries.