Specifications

35
Prepare Parts for Reassembly
MAINTENANCE MANUAL
11. Install two long studs in the differential to
guide the differential into the housing.
12. Immediately install the differential into the
housing to compress the liquid gasket
evenly between the differential faces and
the housing.
CAUTION
APPLY SILICONE GASKET MATERIAL IN
A CONTINUOUS 0.125 INCH (3 MM) BEAD.
IF YOU USE MORE THAN THIS AMOUNT,
GASKET MATERIAL CAN BREAK OFF AND
PLUG LUBRICATION PASSAGES. DAMAGE
TO COMPONENTS CAN RESULT.
13. Apply a 0.125-inch (3 mm) bead of Loctite®
242 threadlocker around the capscrew
threads approximately 0.25-inch (6 mm)
from the end. Apply a 0.125 inch (3 mm)
bead of Loctite® 242threadlocker across
the length of the threads. Figure 4.13.
14. Install the capscrews. Use a crossing pat-
tern to tighten the capscrews evenly. The
capscrews must be tightened within10
minutes of initial application of Loctite®
242 threadlocker.
• Tightenthe1/2-inchcapscrewsto140lb-ft
(190 N m).
• Tightenthe5/8-inchcapscrewsto225lb-ft
(306 N m).
15.Waitaminimumof60minutesbeforell-
ing the assembly with lubricant. See Sec-
tion 7.
Fork and General U-Joint Reassembly
Install the fork general u-joint capscrews by
handafterseatingtheU-joint.Tightenthecap-
screws according to the manufacturer’s torque
specications.
Identication
Gear Sets
See Table A, Table B, Table C and Table D
for information on identifying gear sets with
matched parts. Always check match numbers
to verify that the gear set you will install has
matched parts. Figure 4.14.
CAUTION
APPLY SILICONE GASKET MATERIAL IN
A CONTINUOUS 0.25 INCH (6 MM) BEAD.
IF YOU USE MORE THAN THIS AMOUNT,
GASKET MATERIAL CAN BREAK OFF AND
PLUG LUBRICATION PASSAGES. DAMAGE
TO COMPONENTS CAN RESULT.
10. Apply a 0.25 inch (6 mm) bead of Loctite®
5699 silicone gasket material to the hous-
ing face. Do not use ThreeBond1216E sili-
cone products. Figure 4.12.
Figure 4.12
Figure 4.13
DIAMETER SILICONE
GASKET BEAD 0,25” (6MM
360˚LOCTITE®BEAD
6 mm
LOCTITE® 242 THREADLOCKER APPLICATION