Specifications

ManualsBrandsShark ManualsPower ToolsHPB HPB-2011

■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020

MODEL: HPB

OPERATING INSTRUCTION

AND PARTS MANUAL

97-6131

For technical assistance or the Shark dealer nearest you, call 1-800-771-1881

or visit our website at www.shark-pw.com

Summary of content (54 pages)

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Model: HPB operating instruction and parts manual ■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020 For technical assistance or the Shark dealer nearest you, call 1-800-771-1881 or visit our website at www.shark-pw.
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machine specifications ● Pump Volume At Pump Head: ● Total Machine Amperage: 2011 2.0 GPM 2011 15 Amps 3520 3.5 GPM 3520 22 Amps 3530 3.5 GPM 3530 29 Amps 4020 4.2 GPM 4020 29 Amps ● Pump Pressure At Pump Head: ● Pump Pressure At Pump Head: 2011 1000 PSI 2011 300 Lbs. 3520 2000 PSI 3520 340 Lbs. 3530 3000 PSI 3530 515 Lbs. 4020 2000 PSI 4020 515 Lbs.
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CONTENTS Introduction & Important Safety Information 4-5 Component Identification 6-8 Assembly Instructions 9 Installation 10 Operating Instructions 11 Detergents & General Washing Techniques 12 Shut Down & Clean-up 13 Storage 13 Troubleshooting 14-16 Maintenance & Oil Change Record 17 Preventative Maintenance 18-20 2011 Exploded View & Parts List 21-23 2015, 3520 Exploded View & Parts List 24-26 3530, 4020 Exploded View & Parts List 27-29 2011 Control Panel & Parts List 30 201
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PRESSURE WASHER INTRODUCTION & Important Safety Information Thank you for purchasing a hot water pressure washer. This manual covers operation and maintenance of your pressure washer. All information in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at any time without incurring any obligation.
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WaRning protective eyewear and clothing must be worn. risk of asphyxiation. use only in a well ventilated area. WARNING: Risk of asphyxiation — Use this product only in a well ventilated area. 10. When the machine is working, do not cover or place in a closed space where ventilation is insufficient. WARNING: Risk of fire. Do not add fuel when the machine is operating or still hot. 11. Machines with a spray gun should not be operated with the spray gun in the off posirisk of fire.
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OPERATOR’S MANUAL PRESSURE WASHER Component Identification - Mini Series Fuel Tank Fresh Water Faucet (not included) Wand Holder Burner Chamber Unloader Discharge Nipple Garden Hose (not included) GFCI Pump Rupture Disc High Limit Thermostat Nozzle Coupler Insulated Spray Gun Variable Pressure Insulated Wand Control Handle Burner Motor Pump — Develops high pressure. Rupture Disc — Opens when pressure exceeds safe operating temperature.
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CAUTION HOT WATER: Must use insulated spray gun and wand.
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PRESSURE WASHER Component Identification - Senior Series CAUTION HOT WATER: Must use insulated spray gun and wand.
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Fuel Cap STEP 2: Check fuel tank and pump oil levels. STEP 3: Connect high pressure hose to discharge nipple by sliding quick coupler collar back. Insert quick coupler onto discharge nipple and secure by pushing quick coupler collar forward. OPERATOR’S MANUAL STEP 1: Connect water supply hose. PRESSURE WASHER Assembly Instructions Spray Gun High Pressure Hose STEP 4: Attach the high pressure hose to the spray gun using teflon tape on hose threads.
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PRESSURE WASHER OPERATOR’S MANUAL Installation Place machine in a convenient location providing ample support, draining and room for maintenance. Electrical: This machine is intended for outdoor use. Machine must be stored indoors when not in use. This machine, when installed, must be electrically grounded in accordance to local codes. Check for proper power supply using a volt meter.
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STEP 2: Connect the power cord into the proper electrical outlet, then push in the GFCI reset button. (Refer to serial plate for information). High Pressure Nozzle STEP 3: Grip spray gun handle securely and pull trigger. Then turn variable pressure control handle counterclockwise. Variable Pressure Wand (VP) OPERATOR’S MANUAL STEP 1: Turn water on. PRESSURE WASHER operating instructions Trigger Variable Pressure Control Handle STEP 4: Turn switch to pump position.
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PRESSURE WASHER OPERATOR’S MANUAL detergents & general operating techniques WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury.
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STEP 2: Turn burner switch off and continue spraying water, allowing the water to cool. After water has cooled to less than 100°F, turn the attached pressure washer off. STEP 3: Turn off water supply. OPERATOR’S MANUAL STEP 1: Remove detergent suction tube from container and insert into 1 gallon of fresh water. Turn variable pressure wand handle for low pressure or connect the black detergent nozzle. Pull trigger on spray gun and siphon water for one minute.
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Troubleshooting Guide PRESSURE WASHER Troubleshooting problem possible cause burner will not Disconnected or short in electrical light wiring solution All wire contacts should be clean and tight. No breaks in wire. Burner motor thermal protector tripped If tripped, check voltage, connections and extensions for cause. Check fuel pump shaft rotation for binding, causing motor to overheat. On-off switch defective Check continuity through burner switch.
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problem low water temperature water temperature too hot possible cause solution Improper fuel or water in fuel Drain fuel tank and replace with proper fuel. Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump temperature. Replace pump if needed. Fuel filter partially clogged Replace as needed. Soot build up on coils Clean coils with soot remover. Lime build up on coils Clean inside of coils usings coil cleaner. Improper burner nozzle See Burner Specifications.
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Troubleshooting Guide PRESSURE WASHER Troubleshooting problem Possible cause solution low operating pressure Faulty pressure gauge Install new gauge. Insufficient water supply Use larger garden hose; clean filter washer at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. Plumbing or hose leak Check plumbing system for leaks. Retape leaks with teflon tape.
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This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your pressure washer dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer. Perform maintenance more often under severe conditions.
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PRESSURE WASHER OPERATOR’S MANUAL Preventative Maintenance 1. Use clean fuel — kerosene, No. 1 home heating fuel or diesel fuel. Clean or replace fuel filter every 100 hours of operation. Avoid water contaminated fuel as it will seize up the fuel pump. De-soot coils monthly. Use an additive if diesel is being used. 2. Check to see that the attached pressure washer water pump is properly lubricated. 3. Follow winterizing instructions to prevent freeze damage to pump and coils. 4.
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Electrode Setting - Wayne: In the heating process, fuel residue in the form of soot deposits may develop between the heating coil pipe and block air flow which will affect burner combustion. When soot has been detected on visual observation, the soot on the coil must be washed off after coil has been removed using the following steps: 1. Remove the tank head assembly by unscrewing the three TEK screws and lifting the tank head off. 2. Remove the two pipe nipples and associated fittings. 3.
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PRESSURE WASHER OPERATOR’S MANUAL Maintenance Fuel Pressure Adjustment: To adjust fuel pressure, turn the adjusting screw with a standard screwdriver (located on the fuel pump) clockwise to increase, counterclockwise to decrease. Do not exceed 200 PSI. FUEL AIR ADJUSTMENT: Wayne Air Adjustment Machines are preset and performance tested at the factory — elevation 100' above sea level. A one time correction for your location will pay off in economy, performance and extended service life.
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1 20 87 73 32 88 2 25 26 19 16 27 14 3 24 6 76 56 17 28 4 15 52 22 83 67 19 32 30 46 7 12 11 18 10 43 81 19 31 19 55 70 69 80 19 18 34 36 33 9 37 65 39 68 50 47 48 For Detail See Control Panel Illus. 42 35 60 38 78 65 44 45 49 For Detail See Steam Valve Options Illus.
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PRESSURE WASHER OPERATOR’S MANUAL Exploded View - 2011 Parts List ITEM PART NO. DESCRIPTION QTY 1 10-02025A Label, Hot/Caliente w/Arrows Warning 1 ITEM PART NO.
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ITEM PART NO. DESCRIPTION QTY ITEM 73 2-010066 Elbow, Fuel Tank, Zinc 1 74 90-2001 Nut, 5/16" ESNA, NC 4 75 95-07102217 Assy, Power Platform, Mini 1 84 35-156 2-99050 76 95-07101226 77 1 90-2002 Nut, 3/8", ESNA, NC 6 6-05152 Strain Relief, LQ Tite, Small 1 6-05181A ▲ Locknut, 1/2” 1 79 95-07102310 Assy, Coil 1 80 2-0006 Nipple, 3/8" Hex 1 81 4-02100000 1 82 6-01011 Cord, Service, SEO 16-4 83 4-05088 Hose, 1/4" Push On (28") Kit, Thermostat, Adj.
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PRESSURE WASHER Exploded View - 3520 1 6 24 63 23 2 81 14 33 7 45 17 8 69,70,71 OPERATOR’S MANUAL 13 37 9 56 55 19 58 79 80 22 29 For Detail See Steam Valve Options Illus. 39 5 For Detail See Control Panel Illus.
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item part no. 1 description qty 10-020110 Label, Use Only Kerosene 2 10-02025A Label, "Hot/Caliente" with Arrows Warning 1 1 item part no. 42 description qty 2-3409 Disk, Rupture Assy, 7000 PSI 1 43 2-1108 Hose Barb, 1/2" Barb x 3/8" MPT, Push-On 1 3 10-08018 Label, Warn, Service Cord 1 44 4-02110000 4 10-09004 Label, Hot Water Outlet 1 45 95-07290029 Tank Head Assy.
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PRESSURE WASHER Exploded View - 3530, 4020 2 89 67 30 49 18, 86, 91 95 32 75 83 60 61 10 68 71 49 30 33 6 3 OPERATOR’S MANUAL 1 50 87 72 9 75 28 71 53 27,41,71 31 88, 69 5 57 26,71,75 For Detail See Senior Series Control Panel Illus. 14 63 54 8 64 67 51 65 56 71 25 62 58 15 19 20 45 55 29 26 16 48 For Detail See Steam Valve Options Illus. 68 75 73 Optional Filter Upgrade 42 35 85 36 4 43 21 38 22 17 52 70 For Detail See Optional Float Tank Illus.
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item part no. 1 description qty 10-020110 Label, Use Only Kerosene 2 10-02025A Label, "Hot/Caliente" with Arrows Warning 1 item part no.
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PRESSURE WASHER OPERATOR’S MANUAL 3530, 4020 Parts List item part no. description qty 77 2-9040 Clamp, Hose UNI .46-.54 78 2-99031 Filter, Fuel 79 4-02100000 Fuel Line, 1/4" Push-On 21" 80 4-02100000 Fuel Line, 1/4" Push-On 6” 81 6-0128 Conduit, Water Tite 82 6-051591 Connector 1/2" L/T 90° Black 1 item part no.
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PRESSURE WASHER Control Panel - 2011 4,11 3 2 (Reversed View of Label) 1 nd oU gR 20 13 18 5 15 17 14 16 PU MP of 6 f BU Rn eR tH eR tH eR Mo sta to /tH eR Mo sta t 14 19 OPERATOR’S MANUAL 3 Mo sta t 7 12 oPe Rat ion 200 16 5 13 0 95 4 235 300 0 27 10 0° Re d of f 1 ye 5° llo W 2 gR 5° ee n 40 WH ° ite 9 8 2011 Control Panel Parts List item part no. 1 description qty 10-08021 Label, Disc.
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PRESSURE WASHER Control Panel - 3520 Options BU 3 26 9 PU Rn 35 eR MP 25 002 1 53 2 07 2 59 03 1 0 03 56 f of 12 16 14 0 32,33 12 2 OPERATOR’S MANUAL 31 10 8 4 6 24 7 PU 15, 16 8 o 19 MP BU Rn eR 3 ff 14 13 29 20 6 15 12 gR oU nd oP 532 07 2 1 03 at eR 002 1 56 59 21 s ion ct RU st in ing 003 11 17 acion off eR 23 18 27 sd ne cio Uc tR ins 11 1 22 'e ed i lo MP 2 9 P eo d Mo 30 12 9 5 34 4 10 21 28 3520 Control
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item part no. 15 description qty 4-05088 Adj. Thermostat, Adj. 302° F 1 6-01270 11-1042 Label, Ground 1 18 6-051591 Connector, 1/2", L/T 90° 1 19 6-05152 Strain Relief, STRT, L/T, Sm 1 20 2-01403 21 6-05181B Locknut, 3/4" 2 22 6-05181A Locknut, 1/2" 1 23 9.800-049.0 Label, Cleaning Solution 1 24 9.800-018.0 Label, Tip Over Hazard 1 ▲ 1/4" Split Conduit 4 ft.
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PRESSURE WASHER Control Panel - 3530, 4020 13 32 33 27 17 1 OPERATOR’S MANUAL 2, 8 1 24 25 15 21 7 31 16 19 17 30 28 14 20 29 22 9 17 17 18 17 13 16 8 23 22 13 26 12 11 6 3 10 4 5 13 3530, 4020 Control Panel Parts List item part no.
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item part no. description qty 10 4-12804000 Nozzle, SAQCMEG 0004 Red (3530) 1 4-12804015 Nozzle SAQCMEG 1504 Yellow (3530) 1 4-12804025 Nozzle, SAQCMEG 2504 Green (3530) 1 4-12804040 Nozzle, SAQCMEG 4004 White (3530) 1 12 4 95-07102240 Cover, Elec Box 1 13 90-1991 Screw, 10/32" x 1/2" (Time Delay Option) 13 2 14 10-08021 Label, Disconnect Power Supply 1 15 90-2018 Nut, Cage, 10/32" x 16 ga.
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PRESSURE WASHER OPERATOR’S MANUAL Float Tank Option - 3530, 4020 30 21 34 38 16 31 33 32 15 4 21 30 14 35 39 17 42 18 Steam Option 39 29 28 36 4 11 10 13 12 9 18 21 41 20 19 7 24 7 27 40 22 1, 8 26 25 23 6 4 2 51 13 49 5 50 48 47 48 43 46 18 7 33 47 21 21 50 46 54 11 44 38 32 47 53 50 45 21 31 34 53 22 49 13 47 20 19 39 35 3 33 21 36 4 10 20 9 27 22 7 To Float Tank 23 19 18 45 37 27 7 To Float Tank 23 Auto Start/Stop Option
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item part no. description qty 1 2-011641 Tank, Float 1 2 95-071022137 Shelf, Float Tank 1 3 90-1996 Screw, 3/8" x 3/4" HH NC, Whiz Loc 4 4 2-0053 Elbow, 1/2" JIC x 3/8" Fem, 90° 1 5 90-19712 Screw, 5/16" x 1/2" Whiz Lock 4 item part no.
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PRESSURE WASHER OPERATOR’S MANUAL Steam Options & Parts Lists item part no. description qty 1 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 2 2-9040 Clamp, Hose, UNI .46-.
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PRESSURE WASHER auto start/stop options - 3520 7 5 15 8 5 OPERATOR’S MANUAL 9 6 10 14 11 5 12 13 3 4 2 1 auto start/stop options - 3520 parts list item part no. description 1 2-10942 Swivel, 1/2" MP x 3/4" GHF w/Strainer qty item part no.
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OPERATOR’S MANUAL PRESSURE WASHER auto start/stop options - 3530, 4020 7 8 16 13 9 6 15 12 5 11 5 14 3 4 10 2 1 auto start/stop options - 3530, 4020 parts list item part no. description qty 1 2-10942 Swivel, 1/2" MP x 3/4 GHF w/Strainer item part no.
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PRESSURE WASHER auto start/stop Steam options - 3520 10 21 12 22 11 8 1 20 EN OP R FO M EA ST 99011 10- 19 6 OPERATOR’S MANUAL 9 18 17 14 7 23 22 15 13 5 16 6 3 4 2 auto start/stop steam options - 3520 parts list item part no.
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PRESSURE WASHER auto start/stop steam options - 3530, 4020 10 12 21 11 22 8 1 20 EN OP R FO M EA ST 99011 10- OPERATOR’S MANUAL 19 9 18 23 17 6 7 22 15 14 13 5 16 6 3 2 4 auto start/stop steam options - 3530, 4020 parts list item part no.
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PRESSURE WASHER Hose & Spray Gun Assembly 6 8 9 10 1 3 2 OPERATOR’S MANUAL 5 7 Pressure Nozzle 4 Hose & Spray Gun Assembly Parts List item part no. description qty 1 2-2001 Coupler, 1/4" Male 1 2-0119 ▲ Quick Coupler O-ring, Small 1 2 3 4-06540 ▲ Nozzle Only, 1/8" Soap 4-0111341A 83-SSVPKIT Wand, Zinc, VP, w/Coupler 1 ▲ Repair Kit, Wand, SS Seat 1 1 4 4-02093450BC Hose, 50' x 3/8",1 Wire, Blue w/Coupler (HPB) 1 5 item part no.
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parts SPECIFICATIONS: MOTOR PUMP Pump Pump Pulley Machine # Unloader Part # Unloader Pulley Part # 2011(HPB) SE2020F 5-1400 Bushing Motor Motor M Bushing Part # Size 5-3329 NA NA NA NA 1.
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CONTROLS MOTOR Model Pulley Bushing Belt Belt Motor Stepdown Primary SecondPart (Con't) Part # Bushing Part # Size Part # Contactor Overload Transformer FusePart# FusePart# 2011(HPB) NA NA NA NA NA NA NA NA NA N/A 6-60101 6-022946 022970 4020(HPB) 5-40205401 Hx1-1/8"5-511113 AX 34 (2) 5-602034 6-4018 NA 6-60101 6-022946 022970 3530(HPB) 5-40505201 Hx1-3/8"5-511138BX 36 (2) 5-604036 6-4018 6-60101 6-022946 022970 6-5015 OPERATOR’S MANUAL 3520(HPB) NA NA NA NA NA NA NA PRESSURE
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Burner Model # Assy # Fuel Nozzle Transformer Burner Fuel Pump/ Fuel Motor Solenoid/Cord Solenoid Coil Electrode 2011 (Mini) 7-00027 7-01244 7-23581 7-21805U 7-21844U 7-21755U 7-578727 3520 7-00090 7-0101 7-514021 7-21174 7-21844U 7-21755U 7-578727 3530 7-00090 7-0101 7-514021 7-21174 7-21844U 7-21755U 7-578727 4020 7-00090 7-0101 7-514021 7-21174 7-21844U 7-21755U 7-578727 OPERATOR’S MANUAL PRESSURE WASHER Specifications 44 HPB 97-6131 • REV.
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PRESSURE WASHER VBA35 Unloader exploded view #5-3329 6.
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PRESSURE WASHER VB8 Unloader Valve exploded view 2 30 27 28 29 16 25 37 15 32 11 31 27 26 12 10 24 9 23 OPERATOR’S MANUAL 39 13 6 22 14 8 13 21 5 7 20 38 40 36 18 4 35 19 17 34 33 3 2 1 VB8 Unloader Valve exploded view parts list ITEM 46 PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY 1 60.0058.31 3/8 Bsp F Outlet Fitting 1 22 60.1210.31 Upper Frame 1 2 10.3070.02* O-ring 1.78 x 18.77 mm 2 23 14.7421.00 1/4" Ball 1 3 60.0053.
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5-3029 PRESSURE WASHER VB55 Unloader exploded view Unloader PA 8 gpm @ 3650 psi OPERATOR’S MANUAL VB55 Unloader exploded view parts list ITEM Part # description qty 1 1-60005831 Delivery Coupl. 3/8F BSP Brass 1 description qty 16 1-10401113* Back-up Ring, 11 x13 x 2mm 1 2 1-10307002* O-Ring, 1.78 x 18.77 mm Ni 85 1 17 1-10306000* O-Ring, 1.78x12.42 mm 1 3 1-60005351 Spring, 0.7x9x20 mm Sst 1 18 1-10306801* O-Ring, 1.78x17.
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2020F 3525F OPERATOR’S MANUAL PRESSURE WASHER sE Pump Exploded view TORQUE SPECS Item # Ft.-lbs 14 65 17 22 25 8 36 8 38 9 47 13 se Pump Exploded view parts list item Part no. Description QTY item Part no. Description QTY 1 70-020292 Crankcase 1 16 70-160121 Brass Plug G1/4 2* 70-000105 Plunger Oil Seal 3 17 70-180118 Manifold Stud Bolt 8 3* 70-060181 O-Ring Ø 1.78 x 28.
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PRESSURE WASHER sE Pump Exploded view parts list (cont.) item Part no. Description QTY 35 70-140002 Washer 4 36 70-180126 Flange Screw 4 37 70-000104 Crankshaft Seal 1 38* 70-030211 Plunger Nut 3 39* 70-120023 Plunger 15mm (2020F, 2825F, 3525F) 3 3 40* 70-140027 Copper Spacer 3 41* 70-160130 O-Ring Ø1.78 x 5.28 3 42* 70-000913 Teflon Ring 3 43 70-000320 Plunger Rod 3 44 70-1502.
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PRESSURE WASHER sm Pump Exploded view and parts list 4035 51 50 26 27 42 28 24 30 29 17 49 43 25 34 48 47 38 36 46 41 40 OPERATOR’S MANUAL 15 14 35 12 13 8 7 19 18 16 15 14 13 12 10 39 37 4 3 2 1 27 31 5 11 45 6 7 5 17 44 26 TORQUE SPECS 32 33 17 Item # Ft.-lbs 15 75 16 22 24 8 34 9 45 13 51 8 24 9 sm Pump Exploded view parts list item Part no. Description QTY item Part no.
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item Part no.
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WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only. Any parts replaced under this warranty will assume the remainder of the part’s warranty period.
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Form #97-6131 • Revised 5/06 • Printed in U.S.A.