MODEL: HPB OPERATING INSTRUCTION AND PARTS MANUAL ■ HPB-2011 ■ HPB-3520 ■ HPB-3530 ■ HPB-4020 For technical assistance or the Shark dealer nearest you, call 1-800-771-1881 or visit our website at www.shark-pw.
MACHINE SPECIFICATIONS ● Pump Volume At Pump Head: 2010 2.0 GPM 2011 2.0 GPM 2015 2.0 GPM 3010 2.5 GPM 3016 2.5 GPM 3520 3.5 GPM 3530 3.5 GPM 4020 4.2 GPM ● Total Machine Amperage: 2010 15 Amps 2011 15 Amps 2015 20 Amps 3010 20 Amps 3016 18 Amps 3520 22 Amps 3530 29 Amps 4020 29 Amps ● Pump Pressure At Pump Head: 2010 1000 PSI 2011 1000 PSI 2015 1400 PSI 3010 1000 PSI 3016 1600 PSI 3520 2000 PSI 3530 3000 PSI 4020 2000 PSI ● Shipping Weight: 2010 320 Lbs. 2011 300 Lbs. 2015 320 Lbs. 3010 325 Lbs.
CONTENTS Introduction ............................................................ 5 Exploded View, Senior Series .............................. 20 Important Safety Information ............................. 5-6 Exploded View Parts List, Senior Series ....... 21-22 Installation ....................................................... 6, 10 Control Panel Exploded View & Parts List, Mini Series ....................................................... 23 Component Identification, Mini Series ............
HOT WATER PRESSURE WASHER INTRODUCTION OPERATOR’S MANUAL WARNING Thank you for purchasing a hot water pressure washer. This manual covers the operation and maintenance of the Mini Series, Junior Series, and Senior Series of this pressure washer. All information in this manual is based on the latest product information available at the time of printing. We reserve the right to make changes at any time without incurring any obligation.
HOT WATER PRESSURE WASHER WARNING PROTECTIVE EYEWEAR AND CLOTHING MUST BE WORN. WARNING RISK OF ASPHYXIATION. USE ONLY IN A WELL VENTILATED AREA. WARNING: High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds. 9. Eye safety devices must be worn when using this equipment. WARNING: Risk of asphyxiation — Use this product only in a well ventilated area. 10.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 7 COMPONENT IDENTIFICATION MINI SERIES Fuel Tank Fresh Water Faucet (not included) Wand Holder Burner Chamber Unloader GFCI High Limit Thermostat Pump Discharge Nipple Nozzle Coupler Insulated Spray Gun Variable Pressure Insulated Wand Control Handle Burner Motor High Pressure Hose #97-6131 / 97-6140 • Rev.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL COMPONENT IDENTIFICATION JUNIOR SERIES CAUTION HOT WATER: Must use insulated spray gun and wand.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 9 COMPONENT IDENTIFICATION CAUTION HOT WATER: Must use insulated spray gun and wand.
HOT WATER PRESSURE WASHER Electrical: This machine, when installed, must be electrically grounded in accordance to local codes. Check for proper power supply using a volt meter. Placement: Do not locate near any combustible material. Keep all flammable material at least 20 feet away. Allow enough space for servicing the machine. Local code will require certain distances from floor and walls. (Two feet away from walls should be adequate.
HOT WATER PRESSURE WASHER 5. If water is known to be high in mineral content, use a water softener on your water system, or de-scale as needed. 6. Do not allow acidic, caustic or abrasive fluids to be pumped through the system. 7. Always use high grade quality cleaning products. 8. Never run attached pressure washer pump dry for extended periods of time. 9. If machine is operated with smoky or eye burning exhaust, coils will soot up, preventing water from reaching maximum operating temperature.
HOT WATER PRESSURE WASHER CAUTION: The coil weighs about 80 lbs. Use proper lifting techniques. 4. Clean, repair and replace the coil by reversing the above steps. OPERATOR’S MANUAL Electrode Setting - Beckett: (See illustration below) 5/32" Gap Electrode Coil Reinstallation Reinstall by reversing the above steps 4 through 1.
HOT WATER PRESSURE WASHER Air Adjustment OPERATOR’S MANUAL 13 FUEL AIR ADJUSTMENT: BECKETT Machines are preset and performance tested at the factory — elevation 100' above sea level. A one time correction for your location will pay off in economy, performance and extended service life. If a smoky or eye-burning exhaust is being emitted from the stack, two things should be checked. Air Band First, check the fuel to be certain that kerosene or No. 1 home heating fuel is being used.
HOT WATER PRESSURE WASHER 14 OPERATOR’S MANUAL MINI SERIES EXPLODED VIEW 1 25 73 26 32 2 27 15 3 24 6 76 56 80 28 4 14 13 79 8, 23 5 16 17 67 22 20 30 32 11 46 81 7 6 12 18 10 31 19 52 19 To Burner 18 34 36 33 9 37 38 39 68 50 For Detail See Mini Series Control Box 40 47 41 48 42 51 78 35 43 65 72 45 49 60 44 For Detail See Steam Valve Options Illus.
HOT WATER PRESSURE WASHER 15 OPERATOR’S MANUAL MINI SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 10-02025A Label, Hot/Caliente w/Arrows Warning QTY PART NO.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL MINI SERIES EXPLODED VIEW PARTS LIST (CONTINUED) ITEM PART NO. DESCRIPTION 57 95-07102311 Axle, 5/8" x 22" QTY PART NO.
HOT WATER PRESSURE WASHER 17 OPERATOR’S MANUAL 1 JUNIOR SERIES 6 24 EXPLODED VIEW 63 14 81 2 33 7 45 23 17 8 13 42 37 19 9 33 56 55 12 58 79, 80 10 65 67 39 20 22 For Detail See Steam Valve Options Illus. 5 For Detail See Junior Series Control Panel Illus.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL JUNIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 10-020110 Label, Use Only Kerosene 2 10-02025A Label, "Hot/Caliente" with Arrows Warning QTY 1 ITEM PART NO.
HOT WATER PRESSURE WASHER JUNIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 56 90-2001 Nut, 5/16", ESNA QTY 4 57 90-2020 Nut, Cage, 3/8" x 12 GA 4 58 95-07200129 Wrap, Outer Coil, Red 1 59 95-0729007 Tab, Outer Wrap 4 60 2-00091 Nipple, 1/2" x 3", Galv.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL SENIOR SERIES EXPLODED VIEW 2 1 61 Reversed View of Label 50 75 18 83 32 60 10 71 49 30 33 6 3 86 87 72 49 9 28 27, 41 53 31 75 88, 69 5 For Detail See Senior Series Control Panel Illus. 65 64 89 71 14 85 75, 26 57 54 8 56 71 63 25 62 58 15 19 20 45 55 29 51 26 17 11 24 37 48 23 16 66 67 75 71 39 36 For Detail See Steam Valve Options Illus.
HOT WATER PRESSURE WASHER 21 OPERATOR’S MANUAL SENIOR SERIES EXPLODED VIEW PARTS LIST ITEM PART NO. DESCRIPTION 1 10-020110 Label, Use Only Kerosene QTY 1 2 10-02025A Label, "Hot/Caliente" with Arrows Warning 1 ITEM PART NO.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL SENIOR SERIES EXPLODED VIEW PARTS LIST (CONTINUED) ITEM PART NO. DESCRIPTION QTY 59 Burner Assembly, See Burner Spec's Page 32 60 90-50045 Clip, Retainer 4 61 ITEM 86 PART NO. DESCRIPTION 90-4001 Washer, 5/16" Flat SAE (Legacy)4 QTY 90-4002 Washer, 3/8" Flat SAE (General) 4 11-3229 Label, Belt Guard 1 87 90-4008 Washer, 5/16" Lock Split 4 11-3119 Label, Belt Guard 1 88 90-2022 Nut, Cage 1/4" x 16 Ga.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 23 CONTROL PANEL MINI SERIES 4,11 3 2 (Reversed View of Label) 1 18 13 3 5 15 17 6 16 14 7 12 4 10 9 8 ITEM PART NO.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL CONTROL PANEL JUNIOR SERIES 3 15, 16 7 8 3 19 14 13 17 20 6 15 11 12 18 21 5 1 22 2 9 9 10 21 #97-6131 / 97-6140 • Rev.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 25 CONTROL PANEL JUNIOR SERIES ITEM PART NO. DESCRIPTION ITEM PART NO.
HOT WATER PRESSURE WASHER 26 OPERATOR’S MANUAL CONTROL PANEL SENIOR SERIES 1 2, 8 2 24 1 25 21 15 7 19 17 16 14 9 20 18 22 8 13 23 22 6 11 12 3 4 10 5 13 #97-6131 / 97-6140 • Rev.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 27 CONTROL PANEL PARTS LIST SENIOR SERIES ITEM PART NO. DESCRIPTION 1 6-020240 Switch, Rocker, Carling w/Green Lens 2 Rocker Switch, Red Lens (Auto Start) 12 95-07102201 Cover, Elec Box 1 1 13 90-1991 Screw, 10/32" x 1/2" 10 4 ft. 14 10-08018 Label, Disconnect Power Supply 1 6-020241 ▲ Conduit, 1/4" Split 2 6-01270 3 See Page 35 for Fuse Details QTY ITEM 11 PART NO.
HOT WATER PRESSURE WASHER 28 OPERATOR’S MANUAL FLOAT TANK OPTION EXPLODED VIEW SENIOR SERIES 21 30 31 16 33 32 15 14 34 21 17 29 30 4 28 Steam Option 19 11 10 13 18 9 12 20 7 24 21 7 27 7 22 1, 8 26 25 23 6 2 5 3 #97-6131 / 97-6140 • Rev.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 29 FLOAT TANK OPTION PARTS LIST SENIOR SERIES QTY ITEM PART NO. DESCRIPTION QTY 19 2-3015 Valve, Flow Control 20 2-1085 Hose Barb, 1/4" Barb x 1/4" ML Pipe 1 21 2-9040 Clamp, Hose, UNI, .46-.54 22 4-02080000 Tube, 1/4" x 1/2", Clear Vinyl, per ft. 6 ft 23 2-1905 Strainer, 1/4" Brass w/Check Valve ITEM PART NO.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL HOSE AND SPRAY GUN ASSEMBLY 6 8 9 10 3 2 1 5 7 Pressure Nozzle 4 ITEM PART NO.
HOT WATER PRESSURE WASHER 31 OPERATOR’S MANUAL STEAM OPTION MINI, JUNIOR SERIES 1 2 ITEM 1 2 PART NO. DESCRIPTION 2-1089 Hose Barb, 1/4" Barb x 1/4" Pipe, 90° 2 Clamp, Hose, UNI .46-.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL BECKETT BURNER SPECIFICATIONS Model # Burner Assy # Fuel Nozzle Transformer 201001D 201007D 7-00009 7-00009 7-01244 7-01244 5-23581 5-23581 201101D 201107D 7-00027 7-00027 7-01215 7-01215 201501D 7-00009 201507D 7-00009 301001D 301007D Fuel Pump/ Solenoid/Cord Fuel Solenoid Coil Electrode 7-21805U 7-21805U 7-21844U 7-21844U 7-21755U 7-21755U 7-578727 7-578727 5-23581 5-23581 7-21805U 7-21805U 7-21844U 7-21844U 7-21755U 7-21755U 7-5
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL WAYNE BURNER SPECIFICATIONS Model # Burner Assy # Fuel Nozzle 201001D 201007D 7-00038 7-00038 7-0106 7-0106 7-101050-001 7-101050-001 201501D 7-00038 7-0106 201507D 7-00038 7-0106 301001D 301007D 7-00038 7-00038 301601A 301607A Transformer Burner Motor Fuel Pump Fuel Solenoid Electrode 7-20627 7-20627 7-0009 7-0009 7-0009611 7-0009611 7-13286 7-13286 7-101050-001 7-20627 7-0009 7-0009611 7-13286 7-101050-001 7-20627 7-0009 7-0009
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL PARTS SPECIFICATIONS: LEGACY PUMP MOTOR PUMP Machine Pump Pump Bushing Motor Unloader Parts # Unloader Pulley Part # Bushing Part # Size Voltage Part # Pulley 201107 WMH-2521F 5-1618 5-3150 NA NA NA NA 1.5 HP 120v/1ph/60Hz 5-1046 NA 201007 WMH-2521F 5-1618 5-3150 NA NA NA NA 1.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL MOTOR CONTROLS Model Pulley Bushing Belt Belt Motor (Con't) Part # Bushing Part # Size Part # Contactor Overload 201107 NA NA NA NA NA NA NA NA NA NA 201007 NA NA NA NA NA NA NA NA NA NA 201507 NA NA NA NA NA NA NA NA NA NA 301007 NA NA NA NA NA NA NA NA NA NA 301607 NA NA NA NA NA NA NA 6-60101 6-02294 6-022970 NA NA 352007 NA 402007A 5-40204101 Hx1-1/8" 5-511113 402007B 5-40204101
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION BURNER WILL NOT LIGHT Disconnected or short in electrical wiring All wire contacts should be clean and tight. No breaks in wire. Burner motor thermal protector tripped If tripped, check voltage, connections and extensions for cause. Check fuel pump shaft rotation for binding, causing motor to overheat. ON-OFF switch defective Check continuity through burner switch.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 37 TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW WATER TEMPERATURE Improper fuel or water in fuel Drain fuel tank and replace with proper fuel. Low fuel pressure Increase fuel pressure. Weak fuel pump Check fuel pump temperature. Replace pump if needed. Fuel filter partially clogged Replace as needed. Soot build up on coils Clean coils with soot remover. Lime build up on coils Clean inside of coils usings coil cleaner.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION LOW OPERATING PRESSURE Faulty pressure gauge Install new gauge. Insufficient water supply Use larger garden hose; clean filter washer at water inlet. Old, worn or incorrect spray nozzle Match nozzle number to machine and/or replace with new nozzle. DETERGENT NOT DRAWING PUMP RUNNING NORMALLY BUT PRESSURE LOW ON INSTALLATION FLUCTUATING PRESSURE PUMP NOISY #97-6131 • 97-6140 • Rev.
HOT WATER PRESSURE WASHER OPERATOR’S MANUAL 39 PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your Shark Pressure Washers dealer for maintenance.
HPB SERIES PRESSURE WASHER WARRANTY SHARK LIMITED NEW PRODUCT WARRANTY PRESSURE WASHERS WHAT THIS WARRANTY COVERS All SHARK PRESSURE WASHERS are warranted by SHARK to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty is subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only.
Form #97-6131 • Revised 12/03 • Printed in U.S.A.
