OPERATOR’S MANUAL CH AU D! RE AD LIR OW E NE VO LE R'S BE R INB MANU MA DIE ET EL NU NO NU D'U AL UT NGRIE TIL BEFO ILIZ SABN AR NLAHME ISA TE RE OP SIN EIT UR UN AN UNG BE AV ER TE DU DIN AN ATION S NO RS GT T US . HA CHLE AG BE E. R SEN. LE IDO EL MA NU AL . MODEL # HD 2.3/24 P HD 2.5/27 P HD 3.0/30 P HD 3.5/32 P HD 3.8/35 P HD 2.3/23 P OI L AL ER T W, LO IAT EL ED IMM . ELY LEV PS OIL EN E STO WHGIN EN ORDER # 1.575-100.0 1.575-101.0 1.575-102.0 1.575-103.0 1.575-104.0 1.575-110.
CONTENTS Important Safety Information.................................................................4-5 Component Identification.......................................................................... 6 Assembly Instructions............................................................................... 7 Operating Instructions...........................................................................8-9 Applying Detergent and General Operating Techniques.........................
PRESSURE WASHER OPERATOR’S MANUAL INTRODUCTION & Important Safety Information Thank you for purchasing this Pressure Washer. We reserve the right to make changes at any time without incurring any obligation. Owner/User Responsibility: The owner and/or user must have an understanding of the manufacturer’s operating instructions and warnings before using this pressure washer. Warning information should be emphasized and understood.
WARNING WARNING WARNING: Flammable liquids can create fumes which can ignite, causing property damage or severe injury. WARNING: Risk of explosion — Do not spray flammable risk of explosion: liquids. do not use with RISK OF INJURY FROM FALLS WHEN USING LADDER. WARNING: Be extremely careful when using a ladder, scaffolding or any other relatively unstable location. The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces. flammable liquids.
Detergent Injector Unloader Pressure Nozzle OPERATOR’S MANUAL PRESSURE WASHER COMPONENT IDENTIFICATION Pump Protector CH AU D! Pump Inlet Screen RE AD LIR OW E NE VO LE R'S BE R INB MANU MA DIE ET EL NU NO NU D'U AL UT NGRIE BN TIL BEFO ILI ZA SANLAH ISA RE R SIN EITME UN TEUR OP AN UNG BE AV ER TE DU DIN AN ATION S NO RS GT T US . HA CHLE AG BE E. R SEN. LE IDO EL MA NU AL . ER Detergent Bucket (not included) T Y.
Carriage Bolt Handle Alignment Holes Nut Hose/Gun Storage Bracket Bolts Nut Frame Assy. Studs STEP 2: Insert the carriage bolt through the holes from the outside of the unit and attach a nut from the inside of the machine. Tighten nuts. Spray Gun STEP 3: Attach the spray gun/hose storage handle and bracket to handle. Tighten nuts. Pressure Nozzle Safety Latch OPERATOR’S MANUAL STEP 1: Attach the handle to the frame of the pressure washer.
OPERATOR’S MANUAL PRESSURE WASHER operating instructions Dipstick Oil Dipstick Oil Window STEP 1: Check engine oil level. Oil level should be level with the bottom of the oil filler neck. Be sure the machine is level when checking the oil level. (Refer to the engine's operating manual included with machine.) We recommend that the oil be changed after the first 5 hours of use, then once every 50 hours. Note: Improper oil levels will cause low oil sensor to shut off engine.
On-Off Switch On Briggs engines, move the throttle lever to "Fast" position, shown on the engine as a rabbit. STEP 9: Pull the starter grip. If the engine fails to start after 2 pulls, squeeze the trigger gun to release pressure and repeat step. Return starter gently. After the engine warms up enough to run smoothly, move choke to run position and throttle to fast position. CAUTION: Small engines may kick back. Do not hold pull starter grip tightly in hand.
PRESSURE WASHER OPERATOR’S MANUAL Detergent and general cleaning techniques WARNING: Some detergents may be harmful if inhaled or ingested, causing severe nausea, fainting or poisoning. The harmful elements may cause property damage or severe injury. STEP 1: Connect detergent injector to discharge nipple on machine. Connect high pressure hose to injector with quick coupler. (Check to make sure locking coupler sleeves are in proper position before applying water pressure).
On-Off Switch STEP 2: Turn off the engine. STEP 3: Turn off water supply. Pump Discharge Nipple Garden Hose Safety Latch Pump Water Inlet STEP 4: Press trigger to release water pressure. OPERATOR’S MANUAL STEP 1: Remove detergent suction tube from container and insert into one gallon of fresh water. Slide nozzle forward for low pressure or to connect black detergent nozzle. Pull trigger on spray gun and siphon water for one minute.
Troubleshooting Guide PRESSURE WASHER troubleshooting problem possible cause solution low operating pressure Insufficient water supply. Closed faucet. Inlet hose kinked Use larger garden hose; clean inlet water screen. Open faucet. Clogged inlet hose strainer Check plumbing system for leaks. Re-tape leaks with Teflon tape. Faulty or improperly adjusted unloader valve Adjust unloader for proper pressure. Install repair kit when needed. Contact local dealer.
PROBLEM POSSIBLE CAUSE SOLUTION ENGINE OPERATES FOR 15 MIN. THEN STOPS Not enough gas or engine oil Fill tank with gas. Check oil level. Vapor lock developed by heat of day Keep gas tank full to avoid vapor locking. Obstruction in fuel filter Clean or replace fuel filter. ENGINE LACKS POWER Dirty air filter Replace air filter. ENGINE FALTERS Choke is opened too soon Move choke to halfway position until engine runs smoothly.
PRESSURE WASHER OPERATOR’S MANUAL PREVENTATIVE MAINTENANCE This pressure washer was produced with the best available materials and quality craftsmanship. However, you as the owner have certain responsibilities for the correct care of the equipment. Attention to regular preventative maintenance procedures will assist in preserving the performance of your equipment. Contact your dealer for maintenance. Regular preventative maintenance will add many hours to the life of your pressure washer.
10 9 55 18 4 9 19 12 12 20 18 7 54 6 OPERATOR’S MANUAL Models 110, 100, 101, 102, 103, 104 E-Z Start Valve for 9, 11, 13 HP Honda Engines Only 14 12 17 50 12 16 2 6 3 4 5 2 Model 110 49 22 3 6 56 53 35 CH AU D! PRESSURE WASHER Exploded view 5 20 29 13 30 28 15 2 Models 100 & 101 47 1 REA LIR D OW E NER vOR LE 'S bED INb MANUE MA NUA NO IEN ETR L L bEf UTI UNG IEb D'U LIzA SANNAH TILI ORE R LEI ME SAT SIN TUN UNb EUR OPE ANT G EDI AvA RAT ES DUR NGT NT ION NO SCH USA .
PRESSURE WASHER OPERATOR’S MANUAL EXPLODED VIEW PARTS LIST item part no. description 1 Engine, See Specifications Page 2 Pump, See Specifications Page 3 qty Unloader, See Specifications Page 4 9.804-025.0 8.707-256.0 Pump Protector, 1/4" 145° (100, 101) 1 Pump Protector, 1/2" PTP (102, 104, 103) 1 5 9.802-146.0 Swivel, 1/2" MP x 3/4" GHF (100, 101, 102, 104, 103) 6 9.802-171.0 9.802-171.
item part no. description 49 9.802-958.0 50 9.802-251.0 qty Key, .185 Sqr x 1.75" (5 HP, 5.5 HP, 6.5 HP) 1 Tube, 1/4" x 1/2" Clear Vinyl 6 ft. Label, Manufacturer's Cleaning Solution 1 52 9.802-776.0 9.802-779.0 Nut, 5/16" ESNA, NC (5 HP, 5.5 HP, 6.5 HP) 4 Nut, 3/8" ESNA, NC (9 HP, 11HP, 13 HP) 4 53 9.802-804.0 9.802-807.0 Washer, 5/16" Flat (5 HP, 5.5 HP, 6.5 HP) 8 Washer, 3/8" Flat (9 HP, 11 HP, 13 HP) 12 54 9.802-169.0 Coupler, 3/8" Male Brass 1 55 8.
PRESSURE WASHER Specifications Specifications Machine Model Pump Unloader Engine Part # Hp Engine Part # Model Part # 2400 3.0 8.739-125.0 KG2530G 9.803-822.0 9.803-899.0 GC160 (5.5) 9.802-316.0 1.575-101.0 2.5 2700 3.0 8.739-125.0 KG2530G 9.803-822.0 9.803-899.0 GX200 (6.5) 9.802-317.0 1.575-102.0 3.0 3000 3.5 8.739-125.0 KG3035G1 9.804-034.0 9.803-899.0 GX270 (9) 9.802-315.0 1.575-104.0 3.8 3500 4.0 8.739-203.0 KS4040G 9.802-350.0 9.803-900.0 GX390 (13) 9.802-322.
PRESSURE WASHER VBA35 unloader Exploded View 9.803-899.0 & 9.803-900.0 Unloader, 25 lpm @ 240 BAR, Fits with KG2530 Pump OPERATOR’S MANUAL VBA35 unloader Exploded View parts list ITEM PART NO. 9.803-902.0 1 DESCRIPTION Body Valve (KG) 9.803-901.0 Body Valve (KS) 2 9.803-903.0 O-Ring 3 9.803-904.0 4 9.803-905.0 5 9.803-906.0 O-Ring KIT QTY ITEM PART NO. DESCRIPTION KIT QTY 1 15 9.803-916.0 Spring B 1 B 1 1 16 9.803-917.0 Poppet A, C 1 17 9.802-893.
9.803-822.0 KG2530G 9.803-823.0 KG3030G OPERATOR’S MANUAL PRESSURE WASHER KG pump EXPLODED VIEW TORQUE SPECS Item # Ft.-lbs 14 65 17 18 25 7.6 36 8 38 9 47 13 KG pump EXPLODED VIEW parts list item Part no. Description QTY 1 9.803-938.0 Crankcase 1 item Part no. 18 9.802-884.0 Washer Description QTY 8 2* See Kit Below Plunger Oil Seal 3 19 9.803-198.0 Copper Washer 3/8" 1 3* 9.803-939.0 O-Ring Ø1.78 x 28.30 3 20 9.802-925.0 Brass Plug 3/8" 2 4* 8.717-310.
ITem Part no. Description QTY 37 9.804-586.0 Crankshaft Seal 38* 9.803-959.0 Plunger Nut 3 39* See Kit Below Plunger, 15mm 3 PRESSURE WASHER KG pump EXPLODED VIEW 1 9.803-962.0 Copper Spacer 3 41* 9.803-963.0 O-Ring Ø1.78x5.28 3 42* 9.803-156.0 Teflon Ring 3 43 9.803-964.0 Plunger Rod 3 44 9.803-965.0 Connecting Rod Pin 3 45 9.803-966.0 Connecting Rod 3 46 9.803-218.0 Spring Washer 6 47 8.933-020.0 Connecting Rod Screw 6 48 9.803-969.0 O-Ring 2.62 x 107.
9.841-643.0 9.802-349.0 9.802-350.0 9.803-409.0 KS3040G-1 KS3540G-1 KS4040G-1 KS5030G-1 OPERATOR’S MANUAL PRESSURE WASHER KS-1 Pump Exploded view TORQUE SPECS Item # Ft.-lbs 15 75 16 30 24 7.6 37 10 45 4.5 55 13 KS-1 Pump Exploded view parts list item Part no. Description QTY 1 8.717-129.0 Crankcase 1 18 9.803-198.0 Copper Washer 3/8" 1 2 9.803-196.0 Plunger Guide 3 19 9.802-925.0 Brass Plug 3/8" 2 3* item Part no.
Part no. Description QTY 36 9.803-221.0 Spring Washer 4 37 9.803-240.0 Flange Screw 4 38 9.803-243.0 Engine Screw, 5/16" 4 39 9.803-215.0 Washer 4 40 9.802-889.0 Spring Washer 4 41 9.803-244.0 Engine Screw 3/8" 4 42 9.803-216.0 Washer 4 43 9.803-217.0 Spring Washer 4 1 44 9.803-142.0 Crankshaft Seal 45* 9.803-959.0 Plunger Nut 3 46* See Kit Below Plunger, 15mm 3 47* 9.803-962.0 Copper Spacer 3 48* 9.803-963.0 O-Ring Ø1.78x5.28 3 49* 9.803-156.
Phone: 360-833-1600 fax: 800-248-8409 www.karchercommercial.us WHAT THIS WARRANTY COVERS All Kärcher commercial pressure washers are warranted by Kärcher to the original purchaser to be free from defects in materials and workmanship under normal use, for the periods specified below. This Limited Warranty, subject to the exclusions shown below, is calculated from the date of the original purchase, and applies to the original components only.
Form #9.800-082.0 • Revised 01/08 • Printed in U.S.A.