User’s Manual Auto-Darkening Welding Helmet SERVO GLAS® 5000X Autolift Made in Korea by SERVORE CO. #410-3 Tojin-ri Cheongbuk-myeon Pyeongtaek-si Gyeonggi-do Korea. TEL : +82-31-684-6952 ◆ FAX : +82-31-684-6954 Home page: www.servore.com E-mail: servore@servore.
<1 page> Instructions for use of SERVO GLAS® 5000X Autolift Thank you for purchasing a Servo Glas® 5000X Autolift welding helmet. For your own protection, safety and to ensure the maximum service life of your new helmet please read this manual carefully before use. Misuse or abuse may result in injury or Note reduced protection and may also void your warranty. Safety is a personal responsibility.
described in the relevant Standards. This protection is fail-safe and is not compromised by loss of battery power or other electronic failure. The Servo Glas® 5000X Autolift welding filter cartridge is fitted with two independently operated sensors that detect the welding arc and respond accordingly resulting in the appropriate darkened filter state as set by the user and as indicated on the scaled adjustment. Please note that professional judgement may be required to achieve the best results.
Always use genuine ServoGlas® front and inside cover plates. Failure to do so may result in injury and will void the warranty. The ServoGlas® 5000X is not designed for overhead welding without the use of additional protection. Check your helmet for physical damage and test it regularly. If your helmet is damaged or is not working Note normally have it tested and repaired before use. Always select the appropriate shade before use according to the type of welding and current/amperes used.
• Genuine Servo Glas® front and inside cover plates must always be used with Servo Glas® 5000X welding filter and helmet. Failure to do so may result in injury and also void any warranty. • Servo Glas® 5000X is not designed for use in overhead welding applications where additional protection may be required. Note • Check for normal operation of the auto-darkening welding filter. If the welding filter does not darken in use stop welding immediately.
the product. Please ensure that the appropriate shade number is selected before welding. Used properly the ServoGlas® 5000X provides eye and face protection to meet or exceed EN379 and EN175 and other relevant Standards where indicated. The following example illustrates these requirements. Please note this example is provided for illustration purposes only.
graduated drawing must be respected. The various components of the CE marking must have substantially the same vertical dimension, which may not be less than 5 mm. This minimum dimension may be waived for small-scale PPE. <3 page> 3. Parts List The following parts are available from Servore and your authorized Servo Glas® distributor. No. Description No.
Helmet Knob Parts Part No. Description HB Band Holder HK Helmet Knob Set HK-1 P-bolt HK-2 Band Holder HK-3L Angular Stopper L HK-3R Angular Stopper R HK-4 Angular Washer HK-5 Washer HK-6 Knob Replacement of Knob Holder Move P-bolt back and forth to adjust the helmet distance between eyes and filter window.
<5 page> 4. Technical Specifications Switching time (light-dark) 1/25,000(0.04msec) Inactivated Shade #4 Activated Shade #9 ~ #13 Shade Level Sensitivity Adjustment Dual sensors plus pre-shading(Low-High) Switching Delay(dark to light) Adjustable 0.05s – 0.
<6 page> 5. Control Function PARTS 1.Solar Cell Panel 2. Sensor 3.LCD Filter Plate 4. Shade Control 5. Delay Control 6. Sensitivity Control 7. RF Sensor Switch 8.
<7 page> 5-1. Shade Control The required filter dark state can be selected by using the shade control. The Servo Glas® 5000X can be adjusted between shades 9 to 13 with the embossed arrow on the dial indicating the current adjustment. Always use the appropriate shade for the welding operation you are undertaking. When in doubt please consult the relevant Standards or your authorized safety representative.
<8 page> 5-2. Light Sensitivity Control Where problems are encountered during welding at low amps (e.g. TIG) or there is a high level of ambient light please follow these steps. First try adjusting the sensitivity control switch. Start with the sensitivity LOW (gently turn anticlockwise until the knob stops) and adjust upwards as required.
5-4. RF Sensor Switch New RF High/Low switch for even better RF sensitivity control. Switch to high for extremely low amp TIG(down to 1 amp) or when using shielded cables and welders. Switch to low when working near other welders or in areas of high RF interference to avoid false triggers and for general welding. RF HIGH >1 Amp RF LOW >10 Amp TIG Rating <9 page> 6. Maintenance Always ensure that all maintenance procedures are conducted in a clean dry place.
will then be able to unclip the inner cover lens and replace it. Again, you must remove the protective film from both sides of the cover lens before installing it. Always use genuine Servore parts. Never use a welding helmet without both front and rear cover lenses installed. Note 6-2. Changing the battery The Servoglas 5000X series of helmets uses two 3V lithium Ion batteries (CR2032) as a main power source.
at least every three years. Always replace both batteries at the same time with brand new batteries. Never install previously used batteries in your helmet. To replace the batteries slide out the battery holders from either side of the cartridge and discard the old batteries. Install the new batteries in the battery holders and slide the battery holders back into the cartridge. Always note the polarity of the batteries and install them as shown in the diagram and as marked.
6-4. Maintaining the Auto Lift assembly on the 5000X Auto Lift Assembling and disassembling the Auto Lift assembly on the 5000X Auto lift is a simple process but should be done according to the following instructions to ensure problem free operation of the helmet. Locate the spring (10-3L) in the recess on the outside of the helmet shell ensuring that the end of the spring is hooked into the hole provided and pointing upwards. Springs are handed (R/L) and if reversed the Auto Lift mechanism will not work.
the inside of the shell. Note that the black washer has internal fins that mate with the end of the slotted bolt. Insert the self tapping screw into the washer and screw it in. Avoid overtightening. Use a coin to tension the springs on each side by turning the head of the slotted bolts with a coin. Avoid over tensioning. Test the Auto Lift mechanism after each adjustment. Usually turning the screw a few ‘clicks’ or about 180 degrees gives perfect results.
<12 page> 7. Storage and Temperature Range Your Servore welding helmet is strong and durable. It is designed to work in temperatures between -5C and +55C. Do not use your helmet in very hot conditions where temperatures exceed +65C. Always store your helmet in a clean dry place out of the direct sun and protect it from exposure to moisture or extreme heat (min/max storage temperature is -20C ~ +70C). Avoid unnecessary impact or compression of your helmet and never use a helmet that is damaged.
based lubricant may be used on moving parts if necessary but is not normally required. The filter may be carefully wiped with a cloth dampened with household window cleaning solution. Please be careful not to scratch or otherwise damage the filter cartridge with fragments of welding spatter or other abrasive dirt. Refer to the relevant parts diagram for illustrations regarding assembly and disassembly. <13 page> 10.
do not use your helmet in the rain or other inclement weather. To do so may reduce the life of your helmet and result in damage or injury.
• Servore does not support the use of ServoGlas® 5000X range of products in combination with any other manufacturers' products. To use parts that are not approved by Servore may void your warranty and result in personal injury. Please use only genuine ServoGlas® 5000X parts and spares as provided by your authorized Servo Glas® distributor.
11. Transmittance Curve of the Welding Filter 12. European Representative for SERVORE CO.
Thank you for purchasing a Servore product. If you have any questions regarding this or any other Servore product please contact your authorized ServoGlas® distributor. This model is certified by: CERTOTTICA Scarl Scarl. carl.
