480/1485/ 1495 FRONT END LOADER Part No. F-4122C Published 01/11 OPERATOR’S MANUAL This Operator's Manual is an integral part of the safe operation of this machine and must be maintained with the unit at all times. READ, UNDERSTAND, and FOLLOW the Safety and Operation Instructions contained in this manual before operating the equipment. C01Cover RHINO ® 1020 S. Sangamon Ave. Gibson City, IL 60936 800-446-5158 Email: parts@servis-rhino.com © 2011 Alamo Group Inc. $0.
To the Owner/Operator/Dealer All implements with moving parts are potentially hazardous. There is no substitute for a cautious, safety-minded operator who recognizes the potential hazards and follows reasonable safety practices. The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents. BEFORE YOU START!!Read the safety messages on the implement and shown in your manual.
TABLE OF CONTENTS SAFETY SECTION ........................................................................................ 1-1 General Safety Instructions and Practices ........................................................................................................ 1-2 Operator Safety Instructions and Practices ...................................................................................................... 1-4 Equipment Operation Safety Instructions and Practices ...............................
MAINTENANCE SECTION ............................................................................ 5-1 Lubrication Schedule ........................................................................................................................................ 5-4 Daily Checks ..................................................................................................................................................... 5-5 Hydraulic Pressure Check .........................................................
SAFETY SECTION Safety Section 1-1
SAFETY General Safety Instructions and Practices SAFETY A careful operator is the best operator. Safety is of primary importance to the manufacturer and should be to the owner/operator. Most accidents can be avoided by being aware of your equipment, your surroundings, and observing certain precautions. The first section of this manual includes a list of Safety Messages that, if followed, will help protect the operator and bystanders from injury or death.
SAFETY Never allow children to operate, ride on, or come close to the Tractor or Implement. Usually, 16-17 year-old children who are mature and responsible can operate the implement with adult supervision, if they have read and understand the Operator’s Manuals, been trained in proper operation of the tractor and Implement, and are physically large enough to reach and operate the controls easily. (SG-11) Never allow children or other persons to ride on the Tractor or Implement.
SAFETY Operator Safety Instructions and Practices Never operate the Tractor or Implement until you have read and completely understand this Manual, the Tractor Operator’s Manual, and each of the Safety Messages found in the Manual or on the Tractor and Implement. Learn how to stop the tractor engine suddenly in an emergency. Never allow inexperienced or untrained personnel to operate the Tractor or Implement without supervision.
SAFETY Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material. Only stand on solid flat surfaces to ensure good footing. Use a ladder or raised stand to access high spots which cannot be reached from ground level. Slipping and falling can cause serious injury or death. (SG-33) Repeated or substantial breathing of hazardous dusts, including crystalline silica, could cause fatal or serious respiratory disease including silicosis.
SAFETY Equipment Operation Safety Instructions and Practices This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
SAFETY Do Not operate this equipment in areas where insects such as bees may attack you and/or cause you to lose control of the equipment. If you must enter in such areas, use a tractor with an enclosed Cab and close the windows to prevent insects from entering. If a tractor cab is not available, wear suitable clothing including head, face, and hand protection to shield you from the insects.
SAFETY SAFETY Store the grapple bucket or bale spear attachment with the point(s) on the ground. Walking into the point of the bale or grapple spear can cause serious bodily injury. Never drive the bale spear or grapple bucket attachment forward if a bystander is in front of the loader. (SL-10) Only mount the loader on a tractor that is listed on the mounting instructions. Never mount on a tricycle steering front axle.
SAFETY Do not use an attachment that is not securely attached to the quick hitch, The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders. Rotate both hitch pin levers down to the locked position. You should feel a firm resistance when locking the levers down. The pins must extend through the slots in the bottom of the attachment bracket. • Examine the fit between the quick hitch and the bottom of the attachment bracket.
SAFETY Do not use loader as a jack to raise the tractor tires off the ground. The loader could fail causing the tractor and loader to fall to the ground resulting in serious injury. (SL-25) SAFETY Use extreme care when loading, transporting or dumping loads that impair or partially block the operator’s line of sight. Know where you are traveling. Make sure no bystanders are in the area of travel. If a bystander assists in providing guidance, make sure they are not in the path of travel.
SAFETY The center of gravity of a Power Unit equipped with a front-mounted Implement is shifted to the front and removes weight from the rear wheels. The Power Unit should maintain at least 25% total weight with the maximum load in the bucket or attachment on the rear wheels to prevent tipping forward, loss of steering control, and possible injury. Add counterweight if required when operating on slopes and proceed with the load uphill to prevent tipping.
SAFETY Make sure all tractor and loader guards are in place and properly functioning. Do not use an attachment if the roll back guards are damaged or missing. The roll back guards prevents items carried in the attachment from rolling back onto the operator causing serious injury. For added safety when lifting loads above the height of the operator, install a certified Falling Object Protective Structure.
SAFETY Do not raise the loader on a hillside. Do not transport across a slope with a raised loader. When the loader is raised, the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over. Tractor wheel contact with any wash out, drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury.
SAFETY Do not modify or alter this Implement. Do not permit anyone to modify or alter this Implement, any of its components or any Implement function. (SG-8) SAFETY Never work under the Implement, the framework, or any lifted component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death. (SL-36) Do not operate this Equipment with hydraulic oil or fuel leaking.
SAFETY Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges. Sharp surfaces can inflict severe laceration injuries if proper hand protection is not worn. (SG-37) Avoid contact with hot surfaces of the engine or muffler. Use gloves and eye protection when servicing hot components. Contact with a hot surface or fluid can cause serious injury from burns or scalding.
SAFETY Decal Location SAFETY NOTE: Rhino supplies safety decals on this product to promote safe operation. Damage to the decals may occur while in shipping, use, or reconditioning. Rhino cares about the safety of its customers, operators, and bystanders, and will replace the safety decals on this product in the field, free of charge (Some shipping and handling charges may apply). Contact your Rhino dealer to order replacement decals. 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
SAFETY PART NO.
SAFETY Decal Description SAFETY 1480 P/N 53466 1485 P/N 53467 1495 P/N 53482 Rhino, Left P/N 49696 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
SAFETY Rhino, Right P/N 51448 SAFETY Don’t Work Under Raised Loader P/N 46778 Avoid Injury During Installation P/N 51902 Use Only Genuine Rhino Parts P/N 51759 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
SAFETY To Prevent Rollovers SAFETY P/N 51900 Universal Call Before Digging P/N 48280 Read Manual Loader Safety Guides P/N 51904 Read Manual (Spanish) P/N 51906 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
SAFETY Do not handle large, heavy objects with loader in high raised position. Handle raised loads with caution. Tilt bucket forward when raising load. Always transport load low. Do not lift or carry anybody in loader or work from bucket or any other attachment. Failure to comply may cause serious injury or death. P/N 51901 -Inspect hoses regularly.
SAFETY SAFETY WARNING! - Crushing Hazard. -To Avoid Serious Injury or Death Make sure attachment is securely attached to the loader. See Operator’s Manual for instructions. -Lock both levers down. Make sure pins are adequately extended through slots at the bottom of the attachment bracket and the tapered side of pin is firmly seated against attachments slots. Make sure the gap is not larger than 1/8”. -Tilt attachment down, lower to ground, apply down pressure, and drag backwards.
SAFETY Federal Laws and Regulations This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators. This section is not intended as a legal interpretation of the law and should not be considered as such. Employer-Employee Operator Regulations U.S. Public Law 91-596 (The Williams-Steiger Occupational and Health Act of 1970) OSHA Title 29, Code of Federal Regulations Part 1928.57(a)(6). www.osha.
INTRODUCTION SECTION Introduction Section 2-1
INTRODUCTION INTRODUCTION This 1400 Series Loader is designed with care and built with quality materials by skilled workers. Proper assembly, maintenance, and operating practices, as described in this manual, will help the owner/operator get years of satisfactory service from the machine. The purpose of this manual is to familiarize and instruct. The Assembly Section instructs the owner/operator in the correct assembly of the Front End Loader using standard and optional equipment.
INTRODUCTION Engine Exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the state of California to cause cancer and birth defects or other reproductive harm. (SG-30) Never walk or work under any raised boom or bucket. The Boom could fall and cause serious bodily injury or death. Always lower the boom and bucket flat on the ground or support the Boom and bucket on safety stands. Unload all hydraulic actuators prior to performing any maintenance.
INTRODUCTION INTRODUCTION The RHINO Model 1400 Series Front End Loaders are designed for four-wheel drive tractors. They are intended to lift only loose materials that will fit in the bucket. All cylinders are double-acting. A Skid Steer Loader compatible Quick Attach device is standard on all model except the 1480, providing outstanding adaptability to a wide range of tools. Parking stands support loader so tractor can be “driven in” for quick attaching.
INTRODUCTION Attention Owner/Operator BEFORE OPERATING THIS MACHINE: 1. Carefully read the Operator’s Manual, completely understand the Safety Messages and instructions, and know how to operate correctly both the tractor and implement. 2. Fill out the Warranty Card in full. Be sure to answer all questions, including the Serial Number of the implement. Mail within 30 days of delivery date of this implement. 3. Record the Loader Model and Serial Numbers on the Warranty page.
ASSEMBLY AND CONNECTING THE LOADER SECTION Assembly Section 3-1
ASSEMBLY Assembly Instructions To avoid injury during installation of the loader attachment, do not allow bystanders within 10 feet of loader or attachment. ASSEMBLY Always wear safety glasses when removing or installing buckets. Always use a drift and hammer made of non-sparking material (a shot-filled mallet is recommended) to install or remove pins. A steel hammer or drift could generate flying metal fragments and result in injury.
ASSEMBLY Do not use an attachment that is not securely attached to the quick hitch, The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders. Rotate both hitch pin levers down to the locked position. You should feel a firm resistance when locking the levers down. The pins must extend through the slots in the bottom of the attachment bracket. • Examine the fit between the quick hitch and the bottom of the attachment bracket.
ASSEMBLY Proper Ballasting and Wheel Spacing ASSEMBLY Spread front wheels to maximum distance. Spread rear wheels to maximum distance. Add rear wheel weight, rear ballast box or implement. Make sure there is 20% of total weight on rear axle. 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
ASSEMBLY Dismounting and Mounting Loader Dismounting Loader Locate tractor and loader on firm level ground. 1. With bucket raised above ground, tilt bucket down approximately 30 degrees from level. 2. Lower boom by retracting lift cylinders to lift tractor front end (tires can be off ground). NOTE: Do not relax bucket Cylinders. 4. Set parking brake. Rotate parking stands from storage position by removing lynch pins and clevis pins.
ASSEMBLY Mounting Loader ASSEMBLY Mounting is basically reverse of dismounting. 1. Slowly drive tractor into loader approximately 6” from loader mounts. Shut off tractor engine and set parking brake. 2. Connect hydraulic hoses. (Match color code between male quick coupler and female quick coupler.) Make sure couplers are clean before connecting together. 3. Start engine and release parking brake. Make sure lift cylinders are extended 6” to 8”.
ASSEMBLY Assembling Quick-Attach Device Quick-attach device can be installed using tools ordinarily available. Torque all hardware to specifications listed in loader operator’s manual. Shut off the tractor engine and engage the tractor brakes during installation. All references to left and right used in these instructions are as they would appear to the operator standing at the rear of the unit facing forward. 1. Quick attach device is pre-assembled at the factory. 2.
ASSEMBLY ASSEMBLY When Connecting an Attachment to the Loader Quick Hitch 1. Be sure both quick hitch pin levers are in the unlocked position, with the levers pointing up. Tilt the loader quick hitch forward, drive the loader into the attachment bracket and engage top of the quick hitch into the top of the attachment bracket. 2. Raise the loader slightly and rotate the top of the quick hitch back toward the operator until the bottom of the attachment is seated firmly in the bottom of the quick hitch. 3.
ASSEMBLY 5. On level ground, tilt the attachment down 90 degrees and lower it to the ground. Lower the loader further to slightly raise the front of the tractor of the tractor off the ground. Drive the tractor in reverse while the attachment is on the ground for 20-30 feet to insure the attachment does not disconnect. If the attachment disconnects during this process, discontinue the use of attachment and contact your dealer. Plumbing Hydraulic Valve 1.
ASSEMBLY Attaching Valve Mounting & Valve 1. Attach valve mounting stand on inside of right mid mount using M10 x 45 mm bolts, lockwashers, and hex nuts. ASSEMBLY 2. Attach valve to valve mounting stand with M8 x 50 mm bolts, lockwashers, and hex nuts. Figure AsmP-L0001 Attaching Tractor Hydraulic Block 1. Remove cover from tractor hydraulic area located under foot rest on right side of tractor. Align attaching holes in tractor with holes in hydraulic block.
ASSEMBLY Hose Plumbing 1. Connect pressure hose from top front 90º elbow fitting on tractor hydraulic block to valve 90º elbow fitting left inlet on valve. (P Port). 2. Connect tank hose with tube 90º bend from hydraulic block lower front port (tank port) to 90º elbow fitting on front of valve. (T Port). 3. Connect power beyond hose with tube 90º bend from hydraulic block rear upper port (power beyond) to 90º elbow fitting on valve (on right side of valve). (See Figure AsmP-L-0002).
OPERATION SECTION Operation Section 4-1
OPERATION RHINO 1400 Series LOADER OPERATION INSTRUCTIONS OPERATION READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) Si no lee ingles, pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad.
OPERATION 1. Standard Equipment and Specifications • • • Capable of lifting as much as 1,228 pounds of material to a maximum height of 102”, the 1400 Series Loaders from Rhino maximize the value of your tractor by helping with a wide range of jobs. Each Loader package includes the basic loader, mounting brackets, hydraulic control valve and plumbing, grille guard and bucket. The Mid-Mount design allows rapid installation, letting you start to work as quickly as possible.
OPERATION OPERATION 2. Operator Requirements DO NOT use drugs or alcohol immediately before or while operating the Tractor and Implement. Drugs and alcohol will affect an operator’s alertness and coordination and therefore affect the operator’s ability to operate the equipment safely.
OPERATION Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. (SG-31) Use extreme caution when getting onto the Implement to perform repairs, maintenance and when removing accumulated material.
OPERATION Safe operation of the unit is the responsibility of a qualified operator. A qualified operator has read and understands the implement and tractor Operator’s Manuals and is experienced in implement and tractor operation and all associated safety practices. In addition to the safety messages contained in this manual, safety signs are affixed to the implement and tractor.
OPERATION Tractor Requirements and Capabilities • • • ASABE approved Roll-Over Protective Structure (ROPS) or ROPS cab and seat belt. Tractor Safety Devices .................... Slow Moving Vehicle (SMV) emblem, lighting, Tractor Ballast ...............................As required to maintain 25% of gross weight of tractor, loader and bucket load on rear tires 3.1 ROPS and Seat Belt 3.
OPERATION OPERATION To ensure tractor stability when operating add wheel ballast or rear weights to rear tractor tires. For better stability, use tractor with wide front axle rather than tricycle front wheels. Move wheels to the tractor manufacturer’s widest recommended settings to increase stability. If 3-Point hitch counterweights are used, they should be carried as low as possible at all times to maximize stability.
OPERATION Use both hands and equipped handrails and steps for support when boarding the tractor. Never use control levers for support when mounting the tractor. Seat yourself in the operator’s seat and secure the seat belt around you. Never allow passengers to ride on the tractor or attached equipment. Riders can easily fall off and be seriously injured or killed from falling off and being ran over. It is the operator’s responsibility to forbid all extra riders at all times.
OPERATION 5. Starting the Tractor OPERATION Never run the Tractor engine in a closed building or without adequate ventilation. The exhaust fumes can be hazardous to your health. (SG-23) Start tractor only when properly seated in the Tractor seat. Starting a tractor in gear can result in injury or death. Read the Tractor operators manual for proper starting instructions.
OPERATION 6. Pre-Operation Inspection and Service Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) 6.
OPERATION 6.2 Loader Pre-Operation Inspection and Service OPERATION Periodically inspect all moving parts for wear and replace when necessary with authorized service parts. Look for loose fasteners, worn or broken parts, and leaky or loose fittings. Make sure all pins have cotter pins and washers. Serious injury may occur from not maintaining this machine in good working order. (SG-21) Avoid contact with hot surfaces including hydraulic oil tanks, pumps, motors, valves and hose connections.
OPERATION The operator’s manual and safety signs affixed on the unit contain important instructions on the safe and proper use of the equipment. Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times. • • OPERATION Ensure the manual canister is secured to the equipment with the operator’s manual inside. Ensure all safety signs are in place and legible. Replace missing, damaged, and illegible decals.
OPERATION HYDRAULIC LINE INSPECTION • OPERATION • • • Check for hydraulic leaks along hoses, cylinders and fittings. IMPORTANT: DO NOT use your hands to check for oil leaks. Use a piece of heavy paper or cardboard to check for hydraulic oil leaks. Inspect the condition of the valve weldment. Ensure fitting is properly connected Inspect condition of bushings. OPS-L-0018_B Hydraulic Hoses BUCKET INSPECTION • • • • Ensure all pins are in place.
OPERATION Tractor PRE-OPERATION Inspection Tractor ID#______________________ Make____________________ Date___________________________ Shift_____________________ Condition at Start of Shift Item Specific Comments if not O.K.
OPERATION FRONT END LOADER PRE-OPERATION Inspection Front End Loader ID#_______________Make____________________ OPERATION Date_____________________________Shift____________________ Before conducting the inspection, make sure the tractor engine is off, all rotation has stopped and the tractor is in park with the parking brake engaged. Make sure the Loader is resting on the ground or securely blocked up and all hydraulic pressure has been relieved.
OPERATION 7. Driving the Tractor and Loader This Implement may be wider than the Tractor. Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts, guard rails, concrete abutments or other solid objects. Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control, serious injury, or even death. Never allow the Implement to contact obstacles.
OPERATION Use extra care when turning or stopping. Allow for increased length and weight of added loader. The loader adds five to six feet of length in front of the tractor and significant weight. Allow extra distance when stopping or turning. Do not allow loader or attachment to contact solid objects. (SL-07) OPERATION Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement.
OPERATION Do not raise the loader on a hillside. Do not transport across a slope with a raised loader. When the loader is raised, the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over. Tractor wheel contact with any wash out, drop off or the ground obstruction with a raised loader could result in the tractor tipping over and causing serious bodily injury. (SL-21) The Boom is designed only to position and operate the Bucket which is attached to it.
OPERATION OPERATION Keep bystanders 10 feet away from the tractor and loader while operating. The bystanders could enter the path of the tractor or items could fall from the loader resulting in serious injury to the bystander. (SL-01) Use extra care when turning or stopping. Allow for increased length and weight of added loader. The loader adds five to six feet of length in front of the tractor and significant weight. Allow extra distance when stopping or turning.
OPERATION Do not use an attachment that is not securely attached to the quick hitch, The attachment could fall resulting in severe crushing injuries or death to the operator or bystanders. Rotate both hitch pin levers down to the locked position. You should feel a firm resistance when locking the levers down. The pins must extend through the slots in the bottom of the attachment bracket. • Examine the fit between the quick hitch and the bottom of the attachment bracket.
OPERATION Do not use loader as a jack to raise the tractor tires off the ground. The loader could fail causing the tractor and loader to fall to the ground resulting in serious injury. (SL-25) OPERATION Use extreme care when loading, transporting or dumping loads that impair or partially block the operator’s line of sight. Know where you are traveling. Make sure no bystanders are in the area of travel. If a bystander assists in providing guidance, make sure they are not in the path of travel.
OPERATION If the loader valve controls fail to functions properly discontinue use of the tractor and loader until the controls are properly repaired. Sudden or unexpected movement or dropping of the loader and attachment could result in serious injury. (SL-31) Do not raise the loader on a hillside. Do not transport across a slope with a raised loader. When the loader is raised, the center of gravity of the tractor and loader is raised increasing the potential for the tractor to tip over.
OPERATION 8.1 Operating the Loader FILLING THE BUCKET OPERATION Approach and enter the pile with a level bucket. Loaders wit 1-lever control, ease lever back toward you to lift and roll back bucket. With series valve, prevent loader stall by not lifting and rolling back at the same time. 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
OPERATION Lift and roll back of bucket will increase efficiency because.... NOTE: Do not be concerned if the bucket is not completely filled during each pass. Maximum productivity is determined by the amount of material loaded in a given period of time. Time is lost if two or more attempts are made to fill the bucket on each pass. 1480/1485/1495 01/11 © 2011 Alamo Group Inc. Operation Section 4-25 OPERATION A level bucket throughout the lifting cycle resists bucket lift and increases breakaway effort.
OPERATION LIFTING THE LOAD OPERATION When lifting the load, keep the bucket positioned to avoid spillage. Tilt bucket forward while raising to maintain bucket angle. CARRYING THE LOAD Position bucket just below tractor hood for maximum stability and visibility, whether bucket is loaded or empty. Use extreme care when operating loader on a slope, keep bucket as low as possible. This keeps center of gravity low and will provide maximum stability. 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
OPERATION When transporting the load, keep bucket as low as possible, to avoid tipping, in case a wheel drops in a rut. OPERATION DUMPING THE BUCKET Lift bucket high enough to clear side of vehicle. Move tractor in as close as possible to side of vehicle, then dump bucket. LOWERING THE BUCKET After bucket is dumped, back away from vehicle while lowering and rolling back bucket. 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
OPERATION OPERATING WITH FLOAT CONTROL OPERATION During hard surface operation, keep bucket level and put lift control in float position to permit bucket to float on working surface. If hydraulic down pressure is exerted on bucket, it will wear faster than normal. Float will also prevent mixing of surface material with stockpile material. Float position will reduce the chance of surface gouging when removing snow or other material.
OPERATION Side cutting is a good technique for cutting down a big pile. Another method for large dirt piles is to build a ramp approach to the pile. 1480/1485/1495 01/11 © 2011 Alamo Group Inc. Operation Section 4-29 OPERATION If the pile sides are too high and liable to cause cave-in, use loader to break down the sides until a slot can be cut over the top.
OPERATION OPERATION It is important to keep the bucket level when approaching a bank or pile. This will help prevent gouging the work area. PEELING AND SCRAPING Use a slight bucket angle, travel forward and hold lift control forward to start the cut. Make a short 5 to 8 foot angle cut and break out cleanly. With bucket level, start a cut at notch approximately 2 inches deep. Hold depth by feathering bucket control to adjust cutting lip up or down.
OPERATION Make additional passes until desired depth is reached. During each pass, use only bucket control while working depth. This will allow you to concentrate on controlling bucket angle to maintain a precise cut. For faster loading, minimize angle of turn and length of run between pile and spreader. Back grade occasionally with a loaded bucket to keep working surface free of ruts and holes. Also, hold lift control forward so full weight of bucket is scraping ground.
OPERATION BACKFILLING OPERATION Approach pile with a level bucket. Poor methods actually move no more dirt and make it more difficult to hold a level grade. Do not use bucket in dumped position for bulldozing. This method, shown above, will impose severe shock loadings on dump linkage, bucket cylinder and tractor. 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
OPERATION Leave dirt in bucket. Dumping on each pass wastes time. 1480/1485/1495 01/11 © 2011 Alamo Group Inc. Operation Section 4-33 OPERATION Operate tractor at right angles to ditch. Take as big a bite as tractor can handle without lugging down.
OPERATION OPERATION Leave dirt which drifts over side of bucket for final cleanup. Pile dirt on high side for easier backfilling on a slope. HANDLING LARGE HEAVY OBJECTS 1. Using front end loaders for handling large heavy objects such as large round or rectangular bales, logs and oil drums is not recommended. 2. Handling large heavy objects can be extremely dangerous due to: a. Danger of tractor rolling over. b. Danger of upending tractor. c.
OPERATION 8.2 Operating Bale Spear Operate the bale spear using extreme caution. Sharp points on bale spear can cause serious injury or death. Because of size and weight of large bales, extreme care must be taken in handling them. Be aware of forces acting on stacked bales due to gravity and keep workers far from zones of potential hazard from shifting or falling bales. DO NOT ALLOW BYSTANDERS! Keep bale spear and loader boom clear of overhead lines.
OPERATION OPERATION Carry bales as low to the ground as possible to allow maximum visibility and avoid tipping. 8.3 Shutting Down the Implement Park the tractor on a level surface, place the transmission in park or neutral and apply the parking brake, lower the attached implement to the ground, shut down the engine, remove the key, and wait for all motion to come to a complete stop before exiting the tractor. OPS-L- 0014 9. Loader Storage Never allow children to play on or around Tractor or Implement.
OPERATION Transport only at speeds where you can maintain control of the equipment. Serious accidents and injuries can result from operating this equipment at high speeds. Understand the Tractor and Implement and how it handles before transporting on streets and highways. Make sure the Tractor steering and brakes are in good condition and operate properly. Before transporting the Tractor and Implement, determine the proper transport speeds for you and the equipment.
OPERATION OPERATION Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area. Therefore, the operator must employ good judgement and safe operation practices when transporting the tractor and implement between locations. By using good judgement and following safe transport procedures, the possibility of accidents while moving between locations can be substantially minimized.
OPERATION Extreme caution should be used when transporting the tractor and implement on public roadways. The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractor’s presence. Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you, therefore, you must look out for them.
OPERATION 10.2 Hauling the Tractor and Implement OPERATION Before transporting a loaded tractor and implement, measure the height and width dimensions and gross weight of the complete loaded unit. Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through. OPS-U- 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement. Consult an authorized dealer to determine the proper equipment required.
OPERATION 11. Troubleshooting Guide TROUBLE POSSIBLE REMEDY Hydraulic oil too heavy. Change to proper oil. Oil filter plugged. Hydraulic pump worn. Oil line restricted or leaking. Cylinder leaks internally. Faulty relief valve (tractor). Clean or replace filter. Repair or replace pump. Check all hoses and tubes for leaks, damage or restrictions. Replace damaged or restricted hoses or tube oil lines. Inspect, clean, repair or replace valve.
OPERATION OPERATION TROUBLE POSSIBLE CAUSE POSSIBLE REMEDY Excessive wear on cutting edge Bucket is riding on cutting edge instead of wear runners. Use boom “FLOAT” position or bucket level indicator to ensure bucket rides on wear runners. Bucket cutting edge not flat on the ground. Rear axle on tractor not level from side to side. With tractor on level surface, compare rear axle height from left to right, measuring from axle center to ground.
MAINTENANCE SECTION Maintenance Section 5-1
MAINTENANCE MAINTENANCE READ, UNDERSTAND, and FOLLOW the following Safety Messages. Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages. Always use good common sense to avoid hazards. (SG-2) Never interfere with factory-set hydraulic calibrations. Any change in calibration could cause a failure of the equipment and may result in injury. (SBH-13) Always maintain the safety signs in good readable condition.
MAINTENANCE Do Not fill fuel tank while engine is running. Refuel only after engine has cooled down. If fuel is spilled, move machine away from the area of the spill and avoid creating any source of ignition until the fuel has evaporated. (SBH-49) Use caution and wear protective gloves when handling sharp objects such as blades, knives, and other cutting edges. Be alert to worn component surfaces which have sharp edges.
MAINTENANCE Lubrication Schedule MAINTENANCE Before operating your Loader, take the time to inspect and repair any damage to the machine or tractor. Only a minimum of time and effort is required to regularly maintain this machine to provide long life and trouble free operation. Lubricate all twelve grease fittings: one at each end of lift boom arms and one at rod and base ends of each lift and bucket cylinders. NOTE: Fully retract bucket to a comfortable height to grease bucket/loader boom joint.
MAINTENANCE Daily Checks Regular maintenance of your loader and hydraulic system will insure maximum loader efficiency and long life. Hydraulic Pressure Check Following procedure outlines hydraulic pressure check. 1. Obtain a pressure gauge that measures 3000 PSI in 50 PSI increments. 2. Install gauge into the hydraulic line connecting the loader valve and to the base port of bucket cylinders. 3. Start engine and adjust to 1700-2200 RPM. 4.
MAINTENANCE Hydraulic Cylinder Loader cylinders are designed to be reliable and easy to service. If a cylinder should malfunction during warranty period, return complete cylinder assembly, without disassembling, to your authorized service department or contact your authorized service department for instructions. Unauthorized disassembly of a cylinder in warranty period will VOID WARRANTY. MAINTENANCE Following is an outline procedure for disassembling and reassembling cylinders.
MAINTENANCE Lift and Bucket Cylinder Reassembly NOTE: Be careful not to damage seals and o-rings on edges or holes in cylinder tube. Inspect and remove burrs and sharp edges if necessary before reassembly. 1. Place rod seal (3) into groove inside cylinder head. NOTE: Lips of seal (3) must face inward and seal must be firmly seated in groove. 2. Install wiper seal (2) with lip of seal facing out and flush with top of cylinder head (4). Install wear ring (5) inside other end of head (4). 4.
MAINTENANCE Storage MAINTENANCE Never crawl under or allow children to play around or on a loader that is disconnected from the tractor. The loader could fall crushing a person resulting in serious injury or death. (SL-13) Do not remove the attachment from the loader when the loader is disconnected from the tractor. The attachment stabilizes the loader. If the attachment is removed, the loader will fall and could result in serious injury. (SL-26) Only disconnect and store the loader on firm flat ground.
MAINTENANCE 3. Do not remove attachment from stored loader. 1480/1485/1495 01/11 © 2011 Alamo Group Inc. Maintenance Section 5-9 MAINTENANCE 4. Do not allow children to play on or around loader.
MAINTENANCE Proper Torque for Fasteners The chart lists the correct tightening torque for fasteners. When bolts are to be tightened or replaced, refer to this chart to determine the grade of bolts and the proper torque except when specific torque values are assigned in manual text. MAINTENANCE RECOMMENDED TORQUE IN FOOT POUNDS UNLESS OTHERWISE STATED IN THE MANUAL* NOTE: These values apply to fasteners as received from supplier, dry or when lubricated with normal engine oil.
MAINTENANCE MAINTENANCE 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
MAINTENANCE MAINTENANCE 1480/1485/1495 01/11 © 2011 Alamo Group Inc.
RHINO LIMITED WARRANTY 1. 2. LIMITED WARRANTIES 1.01. Rhino warrants for one year from the purchase date to the original non-commercial, governmental, or municipal purchaser (“Purchaser”) and warrants for six months to the original commercial or industrial purchaser (“Purchaser”) that the goods purchased are free from defects in material or workmanship. 1.02.
TO THE OWNER/OPERATOR/DEALER To keep your implement running efficiently and safely, read your manual thoroughly and follow these directions and the Safety Messages in this Manual. The Table of Contents clearly identifies each section where you can easily find the information you need. The OCCUPATIONAL SAFETY AND HEALTH ACT (1928.51 Subpart C) makes these minimum safety requirements of tractor operators: REQUIRED OF THE OWNER: 1.
1480/1485/1495 FRONT END LOADER 1480/1485/1495-SOM-01/11 Printed U.S.
