Operating instructions

TCL / Thermocouple Lag
The heating rate is slower than 9°F / 5°C per hour and
the kiln temperature is more than 100°F / 56°C away from
the programmed temperature. The TCL becomes inactive
above 500°F/260°C.
Causes:
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On kilns that use a portable controller, the thermocou
-
plefelloutofthefiringchamber.
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A bare spot on the thermocouple lead wires has
touched a grounded object inside the kiln switch box
causing the thermocouple to short out.
I
will flash if you program a cooling segment tem
-
perature that is below room temperature. When
appears, press .
I
Check for worn or burned out elements, defective re
-
lays, low voltage and defective thermocouple.
Note: The TCL alarm is available only on software
version 18D or later. You can check the software ver
-
sion of your controller by using the SOFT Option. See
page 18.
LId / Missing Connector Pin
On the back of the Sentry circuit board, at the top right
side, is a small two-pin terminal. If the connector on that
terminal is missing, will appear in the display during
firing. The elements will not turn on. (If the two-pin con-
nector is missing, you can buy another from a computer
supply store.)
TCdE / Uneven Multiple-Zone
Temperatures
Thezonesofamultiple-zonekilnarefiringunevenly.
Causes:
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A burned out element or relay
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The thermocouples and elements are improperly
wired.A thermocoupleis turning on the elements to the
wrong zone. For instance, if the top thermocouple turns
on the bottom elements, the kiln will fire out of balance.
Whenzonesareout of balance by 180°F /100°C,
will appear in the display.
Visually compare the wiring of the thermocouples, re
-
lays and elements in your kiln to the kiln’s wiring diagram.
Also, use the Element Test option shown on page 18.
TCR / Thermocouple Leads
Reversed
Check that the thermocouple lead wires are connected
to the correct terminals. See your wiring diagram.
Power Failures
The Sentry handles a power failure in two ways:
After a brief power failure, the controller continues
firing as before. It shows a normal temperature dis
-
play alternating with .
After an extended power failure, or
willappear.Thekiln will NOT resume firing.
The kiln will remain turned off after a power failure un
-
der these conditions:
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The kiln will remain off if the temperature is below
212°F / 100°C when the power comes back on.
I
The kiln will remain off if the temperature dropped
72°F / 40°C or more.
When the Sentry aborts a firing after a power failure,
the display will show the following:
I
or
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Total firing time before power failed
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Temperature at the time of power failure
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Current kiln temperature
To resume firing, press
. The kiln will begin fir-
ing again from its present temperature. For example, the
kiln reached 1000°F / 538°C when power failed. The tem-
perature is 800°F / 426°C when you turn the kiln back on.
Firing will resume from 800°F / 426°C. You need not cool
thekilntoroomtemperaturebeforestartingaceramicfir-
ing over unless you decide to use new witness cones.
When you resume firing by pressing
,thecon-
troller begins firing in the first segment that has a higher
target temperature than the current kiln temperature.
However, if the power failed during a ramping down (cool-
ing) segment, the controller will resume firing from the
same cooling segment.
When the Kiln Shuts
Off Too Soon
Ceramic Firings
If the kiln fires to completion before the pyrometric wit
-
ness cone bends, you can turn the kiln back on and keep fir
-
ing. Simply program a hotter temperature. Then from
,press . The kiln will begin firing, taking up
where it left off.
Note: By looking at the witness cones through a peep
-
hole, you will know if the kiln shuts off too soon.
Wrong Thermocouple Type
If a Type-K thermocouple is installed on your kiln, but
Type-S is selected in Options, the kiln will continually
underfire by a wide margin. (The kiln will overfire if
Type-S is installed and Type-K is selected.) See page 15 to
check the thermocouple type selected in Options.
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