Instruction Manual

2
Caterpillar: Non-Confidential
Table of Contents
T
ABLE OF
C
ONTENTS
................................................................................................................ 2
SAFETY INFORMATION .......................................................................................................... 6
S
AFETY
M
ESSAGES AND
A
TTACHED
L
OCATIONS
........................................................................ 7
G
ENERAL
P
RECAUTIONS
........................................................................................................... 7
O
PERATING
P
RECAUTIONS
..................................................................................................... 11
M
AINTENANCE
P
RECAUTIONS
................................................................................................. 18
TECHNICAL SPECIFICATIONS ............................................................................................. 25
K
EY
T
ECHNICAL
S
PECIFICATIONS
............................................................................................ 27
636D
A
RRANGEMENT
D
RAWING
............................................................................................. 29
OPERATION ........................................................................................................................... 30
SWITCHES
AND
GAUGES ................................................................................................. 31
A
DDITIONAL
A
CCESSORIES
..................................................................................................... 36
B
REAKING
-
IN A
N
EW
W
HEEL
L
OADER
...................................................................................... 37
M
ACHINE
O
PERATION
............................................................................................................. 38
P
ARKING AND
S
TORAGE
......................................................................................................... 40
S
PECIFIC
O
PERATIONS
........................................................................................................... 41
T
RANSPORTING
...................................................................................................................... 45
MAINTENANCE ...................................................................................................................... 47
P
ERIODIC
M
AINTENANCE
........................................................................................................ 48
M
AINTENANCE
S
CHEDULE
....................................................................................................... 49
E
NGINE
.................................................................................................................................. 52
T
RANSMISSION
....................................................................................................................... 57
A
XLE
..................................................................................................................................... 58
H
YDRAULIC
S
YSTEM
............................................................................................................... 59
T
IRES
.................................................................................................................................... 61
B
UCKET
L
IMITATION
D
EVICE
................................................................................................... 61
P
ARKING
B
RAKE
..................................................................................................................... 61
P
IN AND
D
RIVESHAFT
............................................................................................................. 63
W
ELDING
O
PERATION
............................................................................................................. 66
B
ATTERY
............................................................................................................................... 66
F
LUID
S
PECIFICATION
............................................................................................................. 68
FAILURE CAUSES AND REPAIR.......................................................................................... 70
E
NGINE SYSTEM
..................................................................................................................... 71
T
RANSMISSION
....................................................................................................................... 71
B
RAKE
S
YSTEM
...................................................................................................................... 72
W
ORK
T
OOL AND
H
YDRAULIC
S
YSTEM
.................................................................................... 73
S
TEERING
S
YSTEM
................................................................................................................. 74
E
LECTRIC
S
YSTEM
................................................................................................................. 76
A
IR
C
ONDITIONING
S
YSTEM
.................................................................................................... 76