APT3100 Smart Pressure Transmitter Operation Manual AUTROL Series M3100-E01G Operation Manual : M3100-E01G APT3100 Smart Pressure Transmitter Operation Manual DUON SYSTEM CO., LTD Autrol® DUON SYSTEM Co., Ltd. * Information on this manual can be changed without an advance notice. http://www.autrol.
APT3100 Smart Pressure Transmitter Operation Manual APT3100 Smart Pressure Transmitter This manual is made so that general user can help to install and operate APT3100 Smart Pressure Transmitter efficiently. Before handling APT3100 transmitter, all users have to be fully aware of it. Information on this manual can be changed Without an advance notice. DUON SYSTEM CO.
APT3100 Smart Pressure Transmitter Operation Manual Table of Contents Chapter 1 Introduction 1.1 Using This Manual 1.2 Overview of Transmitter 1.3 Software Compatibility 1.4 Transmitter Components Chapter 2 Handling Cautions 2.1 Unpacking 2.2 Models and Specifications Check 2.3 Storage 2.4 Selecting the Installation Locations 2.5 Calibration on Spot after Installation 2.6 Pressure Connections 2.7 Waterproofing of Cable Conduit Connections 2.8 Restrictions on Use of Radio Transceiver 2.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Chapter 5 On-line Operation 5.1 Overview 5.2 Safety Messages 5.3 Configuration Data Review 5.4 Check Output 5.5 Basic Setup 5.6 Detail Setup 5.7 Configuration of Information Variable 5.8 Configuration of Breakdown Diagnostics Function 5.9 Calibration Chapter 6 Maintenance 6.1 Overview 6.2 Safety Messages 6.3 Hardware Diagnosis 6.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Chapter 1 Introduction The APT3100 Smart Pressure Transmitter are correctly calibrated at the factory before shipment. To ensure correct and efficient use of the instrument, please read this manual thoroughly and fully understand how to operate the instrument before operating it ① The contents of this manual are subject to change without prior notice. ② All rights reserved.
APT3100 Smart Pressure Transmitter 1.2 Operation Manual M3100-EO1G Overview of Transmitter Autrol® Smart Pressure Transmitter based in a microprocessor is the pressure transmitter, has a designed capacitance sensor optimized for draft measurement. APT3100 has a true draft analog range from 0 to 20mA offering that feature that a pressure range or after convert analog range to HART (Communication) digital signal transmit for control systems like DCS, PLC.
APT3100 Smart Pressure Transmitter 1.4 Operation Manual M3100-EO1G Transmitter Components The components and figure of Autrol® Smart Pressure Transmitter is suggested on the next page. Follow the precedure described on figure 1-1, 1-2, 1-3, 1-4, 1-5, 1-6. Figure 1-1. Model APT3100 Transmitter Exposed View (Housing) Figure 1-2. TRANSMITTER COMPONENTS 3 Duon System Co.,Ltd.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Figure 1-3. Model APT3100 Exploded View (Sensor Module-D,G,L) Figure 1-4. TRANSMITTER COMPONENTS 4 Duon System Co.,Ltd.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Figure 1-5. Model APT3100 Exploded View (Sensor Module-H) Figure 1-6. TRANSMITTER COMPONENTS 5 Duon System Co.,Ltd.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Chapter 2 Handling Cautions This chapter consists of cautions for transmitter handling and storage, selection of installation locations, insulation and explosion structure, etc.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 2.1 Unpacking When moving the transmitter to the installation site, keep it in its original packaging. Then, unpack the transmitter there to avoid damage on the way. 2.2 Models and Specifications Check The model name and specifications are indicated on the nameplate to the case. Please check your specification and wanted model. 2.3 Storage The following precautions must be observed when storing the instrument, especially for a long period.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 2.5 Calibration on Spot after Installation (1) Sensor Zero Trim should be done after transmitter is installed on spot, because zero point is not accurate as to mounting status. (2) For Sensor Zero Trim, make differential pressure of transmitter for zero in advance. Then, make Sensor Zero Trim after pressure is sufficiently stabilized (after approximately 10 seconds). (3) There are two ways for making differential pressure for zero.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 2.9 Insulation Resistance Test and Dielectric Strength Test Since the transmitter has undergone insulation resistance and dielectric strength tests at the factory before shipment, normally these tests are not required. However, if required, observe the following precautions in the test procedures. (1) Do not perform such tests more frequently than is absolutely necessary.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 2.10 Installation of Explosion Protected Type Transmitters 2.10.1 KOSHA Certification Caution for KOSHA Flameproof is following type. [Note1] Model APT3100 diaphragm sealed for potentially explosive atmosphere: z z z z Type of Protection and Marking Code: Ex d ⅡC T6 Temperature Class: T6 Ambient Temperature: -20 ~ 60'C Process Temperature: Max.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Note 2. Electrical Data z Supply Voltage : 42 Vdc Max z Output Signal : 4 to 20 mA + HART Note 3. Electrical Connection : 2 x 1/2-14NPT Female Note 4. APT3100 ATEX Certification is according to the below standards EN 60079-0 : 2006 EN 60079-1 : 2007 Note 5. Installation z All wiring shall comply with local installation requirement.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G z Nonsparking Equipment for class I, Zone 2 : Ex nA IIC T4 z Enclosure z Ambient Temperature : -20 to 60 °C z Supply Voltage : 42V dc max. z Output Signal : 4 to 20mA + HART® z Electrical Connection : 1/2” – 14 npt Female z List of standards that product compiles with, z specifically E60079-1 end E60079-15.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G DIP/II, III/1/EFG/T6 Ta = 60℃; NI/I/2/ABCD/T4 Ta = 60℃; S/II/2/EFG/T4 Ta = 60℃; S/III/1/T4 Ta = 60℃; Type 4X/IP67. a = Transmitter Type D, G, H, LEC, LED, LES, LFC, LFD or LFS. b = Ranges : 3, 4, 5, 6, 7, 8 or 9. c = Mounting Flange Size & Meterial : C1, C2, C4, M11, M12, M13, M14, M21, M22, M23, S2, S3 or S4 d = Mounting Flange Rating : A1, A2, D1, D2, J1, J2 or XX. e = Extention Length : 05, 10, 15 or XX.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Chapter 3 Transmitter Functions 3.1 Overview This Chapter contains information on operating Model APT3100. Tasks that should be performed on the bench priori to installation are explained in this chapter. 3.2 Safety Message Procedures and instructions in this chapter may require special precautions to ensure the safety of the personal performing the operations.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Fail Mode Select Jumper Switch has in LCD Module and Main CPU Module and Jumper Switch Line is connected circuital. In case of Not LCD Module, we can use CPU Module's Fail Mode Select Jumper Switch and In case of LCD Module we can use LCD Module's Jumper Switch. In this case, CPU Module is selected "Down" side. No selected we can select "Down" side.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Fail Mode Select Jumper Switch Figure 3-2 Fail Mode Selection Jumper Switch of LCD Module 3-5. EEProm-Write Enable / Disable Mode Switch There is the EEPROM (Electrically Erasable Programmable ROM) restoring various configuration variables in Transmitter. For protect to change configuration variable data in software, hardware side there is Write-Protect Mode and Jumper Switch selected it segmented "EEP-Write DIS / EN " in Main CPU Module.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G There are two security methods in APT3100. Following this. (1) Security Jumper: protect to writing configuration parameters of transmitter. (2) Physical removing Zero and Span Magnetic Buttons of Transmitter: you are not able to regulate Zero and Span in Local. [Notification] If EEP-Write is not connected, it is classified Security Off state. 3.5.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G (2) Zero Configurations Set the current process value for Lower Range Value (4 mA). Put purposed pressure for zero over 10 seconds and push Zero Button over 5 seconds. Then show “Zero” in LCD window. After checking this message, take off the finger from the button. Push the button over 3 seconds after 1 second passes. Then show “-ZE-“ in LCD window. By this message, all zero configurations have finished.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G (1) Moving between menus : Zero (2) Enter or moving to sub menu : Span (3) Moving to top menu : Zero+Span y Put the button for 3 seconds to execute each function. After 3 seconds to put the ZERO+SPAN button, LCD Display will be changed from Menu to Trim. To see next menu, put the Zero Button for 3 seconds and then Setup Menu will be displayed. Use Zero button to move down to the next directory.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G y Exercises for each function - ZERO TRIM - Executing the menu to put ZERO+SPAN button. - Moving to the sub directory to put Span button when 1 TRIM message appear. - Executing Zero Trim Function to put the Span button when 11 Z-TRIM message appear. - Zero Adjustment : To change the PV value as 14 - Executing the menu to put ZERO+SPAN button. - Moving to the sub directory to put Span button when 1 TRIM message appear.
APT3100 Smart Pressure Transmitter - Operation Manual M3100-EO1G Change Upper Range Value - Executing the menu to put Zero+Span button. - Moving to the next menu to put Zero button when 1 TRIM message appear. - Moving to the sub directory to put Span button when 2 Setup message appear. - Moving to the next menu to put Zero button when 21 Unit message appear. - Executing the function to put Span button when 22 U-RNG message appear. - The procedure of setting value is same as Zero Adjustment.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G When Decimal Place function excuted, the type of decimal place will be appear on the secondline of LCD as below. Display AUTO Explanation Max. Value Target value will be displayed automatically (Former Display Type) Remark 99999 5-0 None decimal place 99999 4-1 Display one decimal place 9999.9 3-2 Display two decimal place 999.99 2-3 Display three decimal place 99.999 1-4 Display four decimal place 9.9999 - Firstly, 0.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 3.8 Shop Commissioning using HHT Commissioning consists of testing the transmitter, testing the loop, and verifying transmitter configuration data. APT-3100 Pressure Transmitter may be commissioned using HHT of HART supported either before of after installation. ▲ If you connect "TEST" pin, it's not communicated.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Chapter 4 Installation 4.1 Overview The information in this chapter 4 covers installation considerations. Dimensional drawings for Model APT-3100 variation and mounting configuration are included in this chapter. 4.2 Safety Message Procedures and instructions in this chapter may require special precautions ensure the safety of the personnel performing the operation.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 4.4 Commissioning on the bench with Hand-Held Terminal After and before installation, You can handle upon commissioning. However, for correctly handling and knowing the function, before installation you have to handle upon commissioning on the bench with Hand-Held Terminal.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 4.5 General Considerations This transmitter uses the capacitive pressure sensor. If it changes the pressure sensor, capacitive pressure is changed minutely. It transfer electrical signal minutely to 4~20mA analog signal. Thus mount the transmitter close to the process and use a minimum of piping to achieve best accuracy.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G that is suitable like that temperature. (4) You have to use suitable wire, cable in environment like oil, solvent, toxic gas or liquid. (5) Terminal process of lead line must use to not soldered terminal lug. Recommend isolating lead end terminal using contract tube. 4.7.3 Connections of External Wiring to Transmitter Terminal Box Wiring method is following this. ▲ (1) Open the housing cover indicated "FIELD TERMINAL".
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Local Indicator or Ampere Meter + DCS or Power Supply Figure 4-3 Picture of Terminal Board of Transmitter 28 Duon System Co.,Ltd.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 4.7.4 Wiring ▲ Warning Explosion can result in death or serious injury: ◈ Do not remove the transmitter covers in explosion environments when the circuit is alive. ◈ Before connection HHI in explosion zone, confirm that the configure device has to be installed by intrinsic safety regulations. ◈ Both transmitter covers must be fully engaged to meet explosion proof requirements A.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G (3) Intrinsical Safety Type [Figure 4-3 Connection between Transmitter and Power Supply] B. Wiring Installation (1) General-use Type and intrinsically Safe Type Make cable wiring using metallic conduit or Waterproof cable glands. o. Apply a non-hardening sealant to the terminal box connection port and the threads on the flexible metal conduit for the waterproofing.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G [Figure 4-4b Typical Wiring using Flameproof Packing Adapter] (b) Flameproof metal conduit wiring (Figure 4-4c) ◇ A seal fitting must be installed near the terminal box connections port for a sealed construction. ◇ Apply a non-hardening sealant to the threads of the terminal box connection box, flexible metal conduit and deal fitting for waterproofing. [Figure 4-4c Typical Wiring using Flameproof Metal Conduit] 31 Duon System Co.,Ltd.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 4.7.5 Grounding (a) Grounding should satisfy KS requirements (grounding resistance, 10 Ohm or less). Grounding is required below 10 Ohm for explosionproof and intrinsic safety. [Note] In case of with Built-in Lightening Protector, Grounding should satisfy Special KS requirements (grounding resistance, 10 Ohm or less) (b) There are ground terminal on the inside and outside of the terminal box. Either of these terminals may be used.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 4.7.6 Power Supply Voltage and Load Resistance When configuring the loop, make sure that the external load resistance is within the range in the figure below. Since the voltage of transmitter terminal input is same as follows. z General Standard : 11.9 to 45 Vdc z Hart Communication : 17.4 to 45 Vdc z KOSHA Explosionproof : 11.9 to 45 Vdc z CSA Explosionproof : 17.4 to 42 Vdc max.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 4.8 Mechanical Considerations Figure 4-3 is transmitter dimensional drawings of APT3100. A mounting example and dimensional drawings is shown in Figure 4-4. Figure 4-6. Model APT3100 Outline Dimension Drawing 34 Duon System Co.,Ltd.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Figure 4-7. Typical Bracket Mounting 35 Duon System Co.,Ltd.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 4.8.1 Mounting To use the cadence carrier from the environment where the vibration is heavy and must install the transmitter. In the environment where the vibration is heavy you will have to install the transmitter by using an assistant support. In the case of severe vibration, promote to mount on pipe using a mounting bracket as option. 4.8.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Chapter 5 On-line Operation 5.1 Overview This chapter describes to configure function of APT3100 SMART Pressure Transmitter. Transmitter can be configured to On-Line or Off-Line mode. In On-Line Configuration Mode, you must connect configuration such as HHT (Hand Held Terminal), etc. Configuration data inputs in Working Register of HHT and this data is sent to corresponding transmitter. 5.2 Safety Message Send operation.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 5.4 Check Output Before other handle transmitter to on-line, you must examine and confirm whether transmitter currently operate and suitably configure progress variable. 5.4.1 Process Variable We use two progress variable in APT-3100 SMART Pressure Transmitter pressure value is Primary Variable and temperature value of pressure value configure SV(Secondary Variable) with fixed value. Moreover this PV value ouputs with 4~20mA analog value.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G [ Graph of Damping Second ] The Meaning of Damping time is to reach 63.2% of target value 5.7 Configuration of Information Variable 5.7.1 Set Tag Tag variable is better easy method to classify to transmitter in multi transmitter install environment. Tag Character can be used to 8 word of English/number. 5.7.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 5.9 Calibration Scaled system implement by calibrating the transmitter. Trim function have several function for the calibration. Smart transmitters operate differently than analog transmitter. A Smart transmitter uses a microprocessor that contains information about the sensor's specific characteristics in response to pressure and temperature inputs for calculating Process Variable. The trim and rerange functions also differ.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Chapter 6 Maintenance 6.1 Overview This chapter describes breakdown diagnostic and maintenance. 6.2 Safety Message When operation, it requires specially notice for the safety of operator. Information that raises potential safety issues is indicated by a warning symbol(▲). Refer to the following safety messages before performing an operation proceeded by this symbol. 6.2.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 6.3 Hardware Diagnostics If you suspect a malfunction despite the absence of any diagnostic messages on the HHT follow Table 6-1 described here to verify that transmitter hardware and process connections are in good working order. If you suspect a malfunction despite the absence of any diagnostic messages on the HHT follow Table 6-1 described here to verify that transmitter hardware and process connections are in good working order.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 6.4 Hardware Maintenance Autrol APT3100 Smart Transmitters have no moving parts and require a minimum of scheduled maintenance. Both transmitters feature modular design for easy maintenance. If you suspect a malfunction, check for an external cause before performing the diagnostics as discussed later in this section. If you must return failed transmitters or parts, send them to DUON System Co., Ltd. for inspection, repair, or replacement. 6.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G 6.4.2 Disassembling the Electronics Housing The transmitter is designed with dual-compartment housing; one contains the electronics module, and the other contains all wiring terminals and the communication receptacles. Wiring Electronic Terminal Module [Figure 6.2 Structure of Housing] 6.4.2.1 Disassembling Electronics Module Use the following procedure to remove the electronics module.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G CPU & Power Module Analog Connector Power(24Vdc) Connector Figure 6.3 Structure of Electronics Module inner Transmitter 6.4.2.2 Fail Mode and Jumper Switch of EEPROM-write Fail-mode and jumper switch of EEPROM-write is located front of electronics module(Refer to Figure 2-2, 2-3) 6.4.3 Assembling the Electronics Housing Re-assembling procedure is same as follows. 1. Make sure that Fail-mode and Jumper Switch are set exactly. 2.
APT3100 Smart Pressure Transmitter Operation Manual M3100-EO1G Appendix I APT3100 SMART PRESSURE TRANSMITTER LCD DISPLAY CODE Message Description Remarks ADJ-U Out of Zero setting value when Zero Adj function using button(Upper side) ADJ-L Out of Zero setting value when Zero Adj function using button(Lower side) ZERO Innitial message in using Zero button SPAN Innitial message in using Span button BT-ERR Button input Sequence error P-LOCK Button input error when Protect Locked ZT-ER
APT3100 Smart Pressure Transmitter E01B Message Operation Description -AC- Analog EEPROM Whole Write Done S-FL Sensor Fail S-OP Sensor Overpressure AEP-RF Manual M3100- Remarks Analog EEPROM read checksum error TS-FL Temperature Sensor Error AEP-WF Analog EEPROM write fail EOSC Crystal Element Defect Alarm FAVE Flash Access Violation 47 DUON System Co., Ltd.
