Image®Image 6500 Laminator ® 6500 Owner’s Operation Manual Image ® 6500 Laminator
TABLE OF CONTENTS TABLE OF CONTENTS........................................................................................................................................................................2 INTRODUCTION...................................................................................................................................................................................3 ELECTRICAL SPECIFICATIONS ........................................................................................
INTRODUCTION Thank you for purchasing a SEAL ® Image® 6500 Laminator. We have designed the SEAL Image 6500 to give you years of reliable service. As you become familiar with the your laminator, you will appreciate the high quality of its production and the excellence in its engineering design. The Image 6500 is a true bi-directional laminator. Designed for full range, high volume requirements including heat or pressure sensitive lamination, encapsulation and hot or cold mounting of images.
ELECTRICAL SPECIFICATIONS Connect the laminator in accordance with the details given on the identification plate attached to the rear of the laminator. Refer also to the Technical Specifications page for more information. Single Phase Version: (Part No. 60424) For areas where the voltage requirements are 200-240V, the following is applicable: Power cord: 3/6 AWG, Type SOW-A/SO 90 C, 600 Volts Earth Ground Black Wire White Wire Power Cord Strain Relief: Turn clockwise to tighten.
Keep the area around your laminator clear with adequate space around it so you can feed, receive and trim mounted and/or laminated images. • An area 15’ x 11’ (4.5m x 3.4m) is the smallest area recommended. We recommend a room size of 20’x 18’ (6.1m x 5.49m) to accommodate a laminator and 2 (4’ x 8’) tables on castors for finishing/layout work.
ENVIRONMENT CONDITIONS The following environmental conditions are ideal for the best operation of the laminator. AMBIENT TEMPERATURE The best temperature for the SEAL ® Image® 6500 is between 50°F and 86°F (16°C and 30°C). Do not expose the laminator to direct sunlight as output quality may be affected. RELATIVE HUMIDITY For best results, the ambient relative humidity for the SEAL Image 6500 should be between 70-90% noncondensing.
UNPACKING, SET-UP AND INSTALLATION Only skilled personnel should perform installation. Read and comply with all warnings and follow the proper installation procedures and safety guidelines. • Refer to outside of crate for Uncrating/Recrating instructions. • Take into account the weight of the laminator (2260-lb./1025 kg net weight) when moving. Use equipment with which the weight can be safely lifted. The laminator is transported on a wooden pallet (skid).
UNPACKING, SET-UP AND INSTALLATION UNPACKING YOUR LAMINATOR LEVELING YOUR LAMINATOR • • • • • • • • • • • • Remove the transport packing and the plastic shrink-wrap the laminator is wrapped in to avoid moisture penetration. Remove the accessory kit package from the top of the laminator, which includes the necessary tools for installation. Remove the footswitches from the top of the laminator and remove the foam wrapped around them.
IMPORTANT SAFEGUARDS SAFETY SYMBOLS USED ON THE LAMINATOR IMPORTANT! Read and make sure you understand these safety and operating guidelines. Rotating Parts: Risk Of Injury CAUTION! Failure to use caution near rotating rollers could result in physical injury. Be careful that items such as loose clothing, long hair and jewelry do not become entangled in rotating parts. The laminator is equipped with photoelectric eyes to prevent contact with the rotating rollers.
SAFETY FEATURES The SEAL ® Image ® 6500 Laminator is designed with safety and protective devices with the user’s safety of utmost consideration. However, following safe operating guidelines is still the responsibility of the operator. Hand-Operated Emergency Stop Buttons Emergency Stop buttons are located on each side of the cabinets for easy access. Once pressed, they immediately cease the laminator’s operation and raise the rollers.
LAMINATOR FEATURES 2 3 6 5 4 7 8 1 9 12 10 Figure 4. Laminator Features 1. • 2. • 3. • 4. • 5. • 6. • 7. • 8. • Control panel system For independent control of pressure, temperature and read-out of speed and material usage.
FRONT CONTROL PANEL 1. Air Pressure Gauge: Indicates the PSI reading for the downward pressure of the top main roller. The standard setting for the normal operation is 35-55 PSI. 2. Air Regulator Knob: Adjusts the downward pressure of the top roller. Turn clockwise to increase the pressure. 3. Roller Up/Down Switch (Front, Top): Press up to raise the roller. Press down to lower the roller. 4. Cooling Fan On/Off Button: Turns On/Off the cooling fan. The corresponding LED will be lit when the fan is ON. 5.
BACK CONTROL PANEL 1. Air Pressure Gauge: Indicates the PSI reading for the downward pressure of the top pull roller. The standard setting for the normal operation is 35-55 PSI. 2. Air Regulator Knob: Adjusts the downward pressure of the top pull roller. Turn clockwise to increase the pressure. 3. Roller Up/Down Switch (Rear, Top): Press the switch up to raise the roller. Press the switch down to lower the roller. 4. Reset Button: Press this button to reset the material total usage counter to zero.
CLUTCH CONTROL PANEL 80 60 1 40 100 120 20 2 140 0 160 Figure 7. Clutch Control Panel • The Clutch Control Panel is located on the left side cabinet when facing the rear of the laminator. • The operator can adjust the amount of tension that is directly applied to the laminate between the main and pull rollers. • The amount of tension applied affects the output and extreme pull tension will stretch the hot films causing outfeed waves in the finished product.
TOP MOTOR CONTROL PANELS 1 4 2 3 Figure 8. Top Motor Control Panel MOTOR CONTROL PANEL OPERATION • The Motor Control Panels are centrally located on the top of both side cabinets. • This location provides easy access from all sides of the laminator. • Right or left-handed operators can use either panel to make speed or direction processing adjustments from the front or rear of the laminator. • A change made to either panel affects the settings of both panels. 3.
CHECKING OPERATION After you are familiar with the control panels and their functions, check all operations. CHECK THE MOTOR AND FOOTSWITCHES Check both motor control panels as follows: • CHECK THE MAIN POWER • Press the Stand-by switch up and the front and back displays on the control panels should be lit. • The center red switch on both top cabinet control panels should be illuminated. CHECK THE EMERGENCY STOP BUTTONS • • • Press one of the Emergency Stop Buttons and the laminator will shut down.
S E T -UP AND OPERATION TEMPERAT URE SETTINGS HOW TO SET THE SHIM WHEELS • Select the film(s) that you will use on the top (and bottom) of the images. • First, determine the thickness of the board that you will use for mounting. • Check which temperature setting is recommended for your SEAL ® Brands material (see literature enclosed in your material box).
LOADING ROLLS OF MATERIAL LOADING A ROLL OF MATERIAL • Turn the unwind brake fully towards you so there is no brake tension on the unwind shaft- (until no gap is visible between the unwind brake and the lock collar). • Swing out the desired unwind shaft towards you and slide a roll of material onto the unwind shaft. Ensure that the rubber blocking cords are on the top and bottom of the shaft for easy loading (see below). Figure 11.
TABLE OPERATION PIVOTING TABLE USE FOR WEBBING • First, remove the roll easel shaft from its brackets and set aside. • Pull out both retaining plungers of the roll easel brackets and pivot the brackets down and forward as shown in Figure 12. • Reach through the opening between the table and rollers and pull the bottom film up and pass it behind the bottom idler. • Pull the film up and place it over the top roller.
UNWIND BRAKE / COOLING SYSTEM OPERATION SETTING THE UNWIND BRAKE TENSION *Refer to the Features Page for identification. IMPORTANT: The brake tension greatly affects the smooth flow of the laminating film. • Adjust the unwind brake so that it applies sufficient tension to the laminate. • Turning the unwind brake in a counter-clockwise direction increases the braking tension applied on the laminate. • • Turning the unwind brake in a clockwise direction decreases the braking tension.
A U T O- R U N / F O O T S W I T C H O P E R A T I O N AUTO-RUN OPERATION • The continuos-run operation allows the user to set the direction of the roller rotation and adjust the roller speed by turning either of the Speed Control knobs on the tops of the cabinets. • This feature is useful for long runs that don’t require much user control and when used in combination with the roll easel shaft and wind-up shafts can be efficient in an auto-run mode.
FEEDING IMAGES / ROLL EASEL USE BASIC STEPS TO FEEDING IMAGES NOTE: For good results, the process requires that the images be fed through correctly. • • • Make sure the leading edge of each image is flat all the way across or any wrinkles or creases in the image will show when laminated – perhaps even magnified. A straight leading edge will aid in feeding in the image. Feed the image into the laminator ensuring that the leading edge is parallel to the roller.
WEBBING FILMS WITHOUT A RELEASE LINER The following are the basic webbing procedures for webbing films without a release liner: • Select films slightly wider than the image to allow for a border without film waste. A border of 1/8” to 1/4” (3-6mm) is adequate. • Ensure the main roller’s temperatures are set according to the recommendations of the laminates being used (see literature enclosed in your material box).
WEBBING FILMS WITH A RELEASE LINER The following are the basic webbing procedures for webbing films with a release liner: • Holding the leader board up against the top edge of the top pull roller lower the roller. Make sure the rear Shim Wheels are set to ‘0’ (0mm). • Select films slightly wider than the image to allow for a border without film waste. A border of 1/8” to 1/4” (3 - 6mm) is adequate. • Return to the front of the laminator and set the front Shim Wheels to –1/16 (-2mm).
DECALING (HEAT -ACTIVATED) This process involves applying a hot film to the top and a cold backing adhesive to the bottom of the graphic. This process can be used to create self-adhesive images for mounting down onto various substrates. After performing this process, follow the Mounting Instructions in the manual to apply the decal to a substrate.
D E C A L I N G ( P R E S S U R E -S E N S I T I V E ) This process involves applying a cold pressure-sensitive over-laminate to the top and a cold pressure-sensitive mounting adhesive to the bottom of a graphic. This process can be used to create self-adhesive images for mounting down onto various substrates. After performing this process, follow the Mounting Instructions in the manual to apply the decal to a substrate.
MOUNTING This process involves mounting previously prepared decals onto a substrate. No films or adhesives are required for this process. TO MOUNT DECALS ONTO A SUBSTRATE • Place the mounting board on a flat surface. • Lay your image face down on the mounting board and expose approximately 1” (25 mm) of the adhesive by peeling back the release liner along one of the edges. • Fold the release liner back making an even crease.
ENCAPSULATING This process involves completely sealing an image between two films.
P R E -COATING BOARDS This process is used to coat substrates with a self-adhesive coating onto which images can be mounted. FILMS: -- -- -- Top Unwind Shaft: Pressure-sensitive Mounting Adhesive ____ Bottom Unwind Shaft: Heat-activated Laminate 3-5 Mil (Optional) LAMINATOR SETTINGS WEBBING PROCEDURE Front Control Panel • Load the roll of pressure sensitive adhesive with the exposed adhesive facing you. Do not wrap around the top idler.
LOW-TEMP VINYL TRANSFER This process involves transferring an image onto a flexible vinyl. Top roller temperature and amount of main roller downward pressure is dependent on the type of toners. Use the minimum amount of pressure required for successful transfer.
PROCESS CONTROL SHEET NOTE: We recommend that you make a photocopy of this page. With each successfully run application, record the process and settings and a diagram of the webbing procedure. Keep the record so the application can be repeated at a later date. HINT: If a standard image is made available for each new process then sales materials and samples can be developed for reference.
CLEANING / MAINTAIN ING YOUR LAMINATOR WARNING! Turn the door interlock to the OFF Position and then disconnect the laminator from the power supply before cleaning or greasing the bearings. CLEANING THE LAMINATOR • The laminator may be cleaned with a lint-free cloth, lightly dampened with a mild soap and water solution. Do not use spray-on cleaners. Do not immerse any part of the laminator in water or other liquids. • Do not use an abrasive cleaner, which can damage the painted surfaces.
PERIODIC MAINTENANCE SHEET Grease Bearings Chain Tension Adjustment / Oil Chain ** Drain Water (Air Filter)*** Safety Check After Servicing NOTE: Enter dates of service and initials of service personnel. We recommend that you make a photocopy of this page, tape it to the inside of the cabinet door and use this to record dates that authorized safety or maintenance personnel perform these laminator maintenance procedures.
TROUBLE SHOOTING GUIDE Problem The laminator will not turn on. Solution • Check if the power cable is plugged into the mains wall outlet. • Check that the Stand-by switch is ON. • Unplug the laminator and check the circuit breakers inside the left cabinet. Only authorized safety or maintenance personnel should do this. • Make sure the left side cabinet door is closed and the Door interlock is in the ON position.
ERROR CODES Error Messages In Speed Display Cause • One of the Emergency stop push buttons is pressed • Reset the Emergency stop pushbutton • There is no power to the Main board • Check the Emergency Stop Buttons’ wiring • Check the Fuses F7 or F8 • Remove the obstruction • Adjust the Photo-eye sensor • Remove the obstruction • Adjust the Photo-eye sensor • Check to see if something is pressing on the switch • Restart the • The motor is overloaded – Restart the laminator by switchin
GLOSSARY OF TERMS Decal: An image that has been laminated on top (either heatactivated or pressure-sensitive) with an adhesive backing Film: A synonym for laminate. The material used in the laminating and encapsulating process Heat-Activated Films: Films with an adhesive that is activated when heat is applied. Once applied to an image the adhesive forms a strong bond adhering the laminate and the image together.
SPARE PARTS LIST PART DESCRIPTION Accessory Pack Air Compressor Air Clutch Air Cylinder, Main Kit Air Cylinder, Pull Kit Air Filter Kit Air Gauge Kit Air Regulator Kit Chain, 35-Connecting Link Chain, 40-Connecting Link Chain, Clutch Drive Chain, Main Drive Chain, Lovejoy Tensioner Kit Chain, Mini-Tensioner Kit Chill Idler Kit Circuit Breaker, 25Amp Circuit Breaker, 50Amp Clutch, Take-up Adj.
TECHNICAL SPECIFICATIONS Mechanical Dimensions (H x W x D) Net Weight Shipping Weight Roller Construction 56” x 85” x 57” (1423 mm x 2159 mm x 1448 mm) 1,710 lbs. (775 kg) 2,260 lbs. (1025 kg) Four high release silicone-covered rollers Process Max. Working Width Max. Roller Speed Core Inner Diameter Maximum Board Thickness Nip Settings 61” maximum (1550 mm) 15 ft/min. (4.5 m/min.) 3” (76 mm) 1” (25.4 mm) 0, 1/16, 1/8, 3/16, 1/4, 3/8, 1/2, 3/4, 1 and –1/16” (0, 2, 3, 5, 6, 10, 13, 19, 25 and -2 mm) Max.
LIMITED WARRANTY SEAL ® Graphics warrants to the original consumer purchaser that each new SEAL ® Image® Laminator, which proves defective in materials or workmanship within the applicable warranty period, will be repaired or, at our option, replaced without charge. Effective November 1st, 2002 the applicable warranty period for New Equipment shall be one year (parts), six months (labor and rollers) from date of purchase.
SEAL Brands Technical Service SEAL Brands Technical Service – Europe and Asia Pacific (For technical assistance & service) (For technical assistance & service) Tel: 1-800-486-6502 For UK: Tel: +44 1268 722 400 Fax: 1-800-966-4554 Fax: +44 1268 729 442 or +44 870 125 5798 For NL: Tel: +31 572 345 500 Fax: +31 572 345 501 SEAL Brands Customer Service SEAL Brands Customer Service – Europe and Asia Pacific (For information and placing orders) (For information and placing orders) Tel: 1-800-257-7
