smo2003-004a.fm Page 0 Wednesday, January 22, 2003 1:09 PM SAFETY WARNING Disregarding any of the safety precautions and instructions contained in this Operator’s Guide, the Safety Handbook, the Safety Videocassette and on the on-product warning labels could cause injury, including the possibility of death. The operator has the responsibility to inform passenger(s) of safety precautions. This Operator’s Guide, the Safety Handbook and Safety Videocassette should remain with the craft at the time of resale.
smo2003-004a.fm Page 1 Wednesday, January 22, 2003 1:09 PM NOTE Dear 2003 XP DI watercraft owner. Use the information pertaining to the RX DI model in the 2003 Operator’s Guide (P/N 219 000 290) and then use this supplement to complete the specific information that applies to your XP DI model.
smo2003-004a.fm Page 2 Wednesday, January 22, 2003 1:09 PM TABLE OF CONTENTS LOCATION OF THE IMPORTANT LABELS ................................... 3 LOCATION OF CONTROLS, COMPONENTS AND INSTRUMENTS . 6 FUNCTIONS OF CONTROLS, COMPONENTS AND INSTRUMENTS ........................................................................... 8 15) Oil Injection Reservoir Cap................................................................ 8 16) Front Storage Compartment Cover ............................................
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smo2003-004b.fm Page 5 Wednesday, January 22, 2003 11:41 AM Label 5 XP DI Model Only The location of these labels differ on the XP DI model.
smo2003-004b.fm Page 6 Wednesday, January 22, 2003 11:41 AM LOCATION OF CONTROLS, COMPONENTS AND INSTRUMENTS XP DI Model 19 16 23 42 43 26 41 26 18 15 37 38 14 F08L1WL TYPICAL NOTE: Components not shown here are the same as on the RX DI models in the 2003 Sea-Doo Operator’s Guide.
smo2003-004b.fm Page 7 Wednesday, January 22, 2003 11:41 AM 14) Fuel Tank Cap 15) Oil Injection Reservoir Cap 16) Front Storage Compartment Cover 18) Tool Kit 19) Air Intake Opening 23) Rear Grab Handle 26) Mooring Cleats 37) Fuses 38) Battery 41) Storage Compartment/Engine Cover Latches 42) Rear Access Cover 43) Automatic Bilge Pump NOTE: Some components shown in the 2003 Sea-Doo Operator’s Guide do not apply to this watercraft.
smo2003-004b.fm Page 8 Wednesday, January 22, 2003 11:41 AM FUNCTIONS OF CONTROLS, COMPONENTS AND INSTRUMENTS The following components have the same operation as explained in the 2003 Operator’s Guide, only their location differ. To know where they are located, refer to the LOCATION OF CONTROLS, COMPONENTS AND INSTRUMENTS section in the previous pages. 14) Fuel Tank Cap 18) Tool Kit 19) Air Intake Opening 23) Rear Grab Handle The following components are specific to the XP DI models.
smo2003-004b.fm Page 9 Wednesday, January 22, 2003 11:41 AM WARNING Ensure to properly secure extinguisher with the supplied retaining straps. 42) Rear Access Cover It gives access to the battery, drive system, suspension, exhaust system and bailer pick-ups. Always relatch cover. 26) Mooring Cleats 43) Automatic Bilge Pump All Models These cleats can be temporarily used for docking, while refueling for example. CAUTION: Never use mooring cleats to pull or lift the watercraft.
smo2003-004b.fm Page 10 Wednesday, January 22, 2003 11:41 AM OPERATING INSTRUCTIONS Variable Trim System The variable trim system (VTS) changes the angle of the jet pump nozzle to provide the operator with a fast, effective system to compensate for load, thrust, riding position and water conditions. Correctly adjusted, it can improve handling, reduce porpoising, and position the watercraft at its best riding angle to attain maximum performance.
smo2003-004b.fm Page 11 Wednesday, January 22, 2003 11:41 AM 1 2 8° F08J0BY 3 TYPICAL 1. Push on arrow pointing downward on VTS button 2. Bow down 3.
smo2003-004b.fm Page 12 Wednesday, January 22, 2003 11:41 AM SPECIAL PROCEDURES Towing the Watercraft in Water It is the same as explained in the 2003 Operator’s Guide. The hose location and routing differs. Refer to the following updated text and illustration. Remove rear access cover. Install pincher as shown. 1 F08E08Y 1. Hose pincher on water supply hose Properly relatch cover. CAUTION: When finished towing the watercraft, hose pincher should be removed before operating it.
smo2003-004b.fm Page 13 Wednesday, January 22, 2003 11:41 AM MAINTENANCE Lubrication Seal Carrier Using a grease gun, carefully lubricate seal carrier of mid bearing until grease is just coming out of seal. 1 F08E0BY 1. Grease seal carrier of mid bearing Periodic Inspection Chart The following is to be added for the XP DI models.
smo2003-004b.fm Page 14 Wednesday, January 22, 2003 11:41 AM Fuses Refer to this updated text and illustrations. Fuses can be found at 2 locations; on the MPEM and in the electrical box. MPEM To access fuses on the MPEM, open front storage compartment cover and remove storage tray. Locate MPEM on the left side of watercraft. 1 2 F1 : FP F2 : ACC F3 : REG F4 : VTS F5 : BAT F6 : INJ 1 15A 2A 25A 7.5A 25A 15A F1 F2 F3 F4 F5 F6 F18H06Y FUSE IDENTIFICATION 1. Fuse identification 2.
smo2003-004b.fm Page 15 Wednesday, January 22, 2003 11:41 AM Electric bilge pump fuse is located at the bottom of the electrical box. 1 F08H0KY F12H02Y 1 1. Electrical box 1. Electric bilge pump fuse Unclip and remove cover of the electrical box to expose the holder of the main fuse. Properly reinstall removed components. Properly relatch storage compartment cover. 1 2° 1° F18H1BY TYPICAL 1.
smo2003-004b.fm Page 16 Wednesday, January 22, 2003 11:41 AM TRAILERING, STORAGE AND PRE-SEASON PREPARATION The information pertaining to trailering, storage and pre-season preparation is similar to the one explained in the 2003 Operator’s Guide, except for the following updated text and illustrations. Storage Engine Draining Remove rear access panel. Check engine drain hose (the lowest one connected to the crankcase cooling outlet).
smo2003-004b.fm Page 17 Wednesday, January 22, 2003 11:41 AM CAUTION: Antifreeze mix must be fed in cooling system. Otherwise remaining water will freeze. This operation requires a good technical knowledge of the cooling system path. If antifreezing is not performed adequately engine/exhaust system may freeze and cause severe engine damage. We strongly recommend this operation be performed by an authorized SEA-DOO dealer.
smo2003-004b.fm Page 18 Wednesday, January 22, 2003 11:41 AM Hose Disconnection Disconnect the bottom hose at the water regulator valve on muffler. Pour antifreeze mix in engine until the colored solution appears at cooling system bleed outlet. At this point, install a hose pincher on bleed outlet hose. 1 1 F08E0SY 1. Disconnect the bottom hose from water regulator valve Temporarily install a hose of approximately 1 m (3 ft) in length with a 12.
smo2003-004b.fm Page 19 Wednesday, January 22, 2003 11:41 AM 1 F08E0JY 1. Engine drain hose (crankcase cooling outlet) Continue to pour until antifreeze flows in air compressor water outlet hose. 1 F08E0EY NOTE: Most of the antifreeze will drain out when removing the hose pinchers. Use a container to recover it. DISPOSE ANTIFREEZE AS PER YOUR LOCAL LAWS AND REGULATIONS. 1. Bleed outlet hose. 2. Engine drain hose (crankcase cooling cover outlet). 3. Engine cylinder drain hose. 4. Water outlet hose. 5.
smo2003-004b.fm Page 20 Wednesday, January 22, 2003 11:41 AM Clean the bilge with hot water and detergent or with bilge cleaner. Rinse thoroughly. Lift front end of watercraft to completely drain bilge. If any repairs are needed to body or to the hull contact your authorized SEA-DOO dealer. For paint touch up to mechanical parts use Bombardier spray paint. Final Steps Refer to this updated text. Apply a good quality marine wax to the body.
smo2003-004b.fm Page 21 Wednesday, January 22, 2003 11:41 AM SPECIFICATIONS XP DI (6130/6131) ENGINE Engine type Induction type Rotax 947, 2-stroke Reed valve Exhaust system Exhaust valve Water cooled/water injected with regulator Rotax Adjustable Variable Exhaust (RAVE) Type Lubrication Oil type Number of cylinders Displacement Oil injection BOMBARDIER Formula XP-S II synthetic injection oil 2 951.2 cm3 (58 in3) Rev limiter setting COOLING 7300 ± 50 RPM Open circuit.
smo2003-004b.fm Page 22 Wednesday, January 22, 2003 11:41 AM XP DI (6130/6131) Bombardier Formula pump PROPULSION Propulsion system Jet pump type Transmission Axial flow, single stage Direct drive/split front and rear Reverse system No SEA-DOO synthetic polyolester oil SAE 75W90 GL5 Jet pump oil type Pivoting angle of direction (nozzle) Minimum required water level for jet pump DIMENSIONS Number of passengers ➀ ~ 20° 90 cm (3 ft) 2 Overall length Overall width 272 cm (107 in) 112 cm (44.
