Unit installation

2008 SCION xB OIL PAN REPLACEMENT

Procedure

Issue A: 04/28/08 Page 6 of 48

2. Oil Pan Parts Removal & Replacement.

(a) Drain engine oil (14 mm wrench) into proper

receptacle. The OE oil pan will be removed and

replaced with a TRD supplied oil pan after

draining.

(b) Remove the 2 exhaust bolts and let exhaust pipe

hang down low in order to gain access to oil pan

bolts. (Fig. 2-1).

(

c) Remove the oil pan by removing the 12 bolts

and 2 nuts. (Fig 2-2). Use SST 09032-00100 to

remove pan from crankcase. See Figure 2-3.

Caution: Be careful not to damage the sealing

surface of the crankcase, chain cover, or oil pan.

(d) Carefully clean the mating surfaces on the

crankcase, chain cover and TRD supplied oil

pan.

(e) Apply a continuous bead of 00295-00103 FIPG

seal packing (3.0 to 4.0 mm in diameter) to the

sealing surface of the oil pan as shown in Figure

-4. CAUTION: Remove ANY and ALL oil

residue from the sealing surfaces first. Install

the oil pan within 3 minutes of applying

sealant. Do NOT put engine oil into the

engine for at least 2 hours after installing the

oil pan.

(f) Uniformly tighten the fasteners on the oil pan in

the sequence shown in Figure 2-2. Torque to

80 in-lbs.

(g) Re-attach exhaust pipe, and re-install 2 exhaust

bolts removed previously. Torque to 32 ft-lbs.

Install oil drain plug and new drain plug gasket.

Torque plug to 30 ft-lbs. Clean off any excess

oil from engine, oil filter, pan and exhaust.

Replace oil filter as needed. Prime new oil filter

with SAE 5W-30.

Fig. 2

14 mm