RPI Field Service Smart Kit® (RPI Part #SCK028) A Guide to Maintaining The SciCan STATIM ® Cassette Autoclave Replacement Parts Industries, Inc. is pleased to present this valuable work tool that can help save you and your customers time and money.
TABLE OF CONTENTS Page 1.0 - Theory of Operation ..................................................................................................................................................1 • STATIM 2000 Cycle Time, Temperature & Model Listing........................................................................................1 • STATIM 5000 Cycle Time, Temperature & Model Listing........................................................................................
2.0 - RPI FIELD SERVICE SMART KIT® (RPI PART #SCK028) Contained in the next several pages are instructions on how, when, where and why to use the parts in the RPI Field Service Smart Kit® (RPI Part #SCK028) to service and repair the SciCan STATIM Cassette Autoclave models 2000 and 5000. TI LO C Ad5 45 h es i ve E R U P 2O T H S TE IS THSIDE UP 2.
2.1 - EXTENSION TEST CABLE (RPI PART #SCT026) FIGURE 2.1A LCD Display Board Connector When testing, troubleshooting or repairing the STATIM autoclave, install the RPI Extension Test Cable. By attaching the Extension Test Cable to the cover and main PC board as instructed below, you will be able to extend the distance between the autoclave and the cover thus allowing you to place the cover in a horizontal (not vertical) position for easier viewing of the LCD display and easier access to the keypad.
2.3 - PUMP TESTER BOTTLE (RPI PART #SCK024) 7/16” wrench. Connect the metering tube to the Pump Tester Bottle male connector and tighten. STEP #2 - PRIME PUMP: Fill reservoir with distilled water only and activate the pump for 2-3 seconds to purge any trapped air from the tubing (until water passes through the pump) (see page 5, 2.2 - Start Switch). Empty the bottle of any water that may have entered it during the purge cycle. The bottle must be completely empty before proceeding with the test.
2.4 - SPANNER NUT (RPI PART #RPT364) FIGURE 2.4 TIP - First remove the nut, yoke and coil to access the flute/bonnet.The Spanner Nut (RPI Part #RPT364) offers an easier and safer way to remove and install the flute/bonnet. When removing the solenoid flute/bonnet, it is suggested by the OEM to use a pair of pliers on the welded area of the flute/bonnet. If done incorrectly, the pliers could collapse the hollow area of the flute/bonnet, thus preventing the plunger from moving freely.
2.6 - CASSETTE SEAL REMOVAL TOOL (RPI PART #RPT372) 2.7 - LIQUID SOAP (4/PKG) (RPI PART #RPS287) 2.8 - THREADLOCKER 545 (RPI PART #RPA369) 2.9 - HEX BALLDRIVER (9/64") (RPI PART #RPT836) The Cassette Seal Removal Tool was designed to help remove the cassette seal for either maintenance or replacement without scratching the cassette lid or damaging the seal. The Liquid Soap comes in a convenient single-use foil pouch that’s easy to store and use.
latched and closed. See Figure 2.10A. (Caution - Ensure that the Alignment Tool is properly installed before closing the cassette lid or damage can occur.) STEP #2 - Carefully attach the bottom tray to the cassette lid and close to properly retain the Alignment Tool. The cassette lid should close normally and retain the Alignment Tool. DO NOT FORCE IT CLOSED! STEP #3 - The cassette is now ready to be used to align probe bracket steam ports.
INSTRUCTIONS 2.11 – WATER QUALITY TESTER (RPI PART #RPT820) STEP #1 - Remove cap. STEP #2 - Turn Water Quality Tester on (slide switch on top of meter to the “ON” position). See Figure 2.11. STEP #3 - Rinse sensing probes (see Figure 2.11) in distilled water by submersing and stirring gently. STEP #4 - Immerse Tester in a water sample without exceeding the max level line and without bottoming out the meter. Stir gently and wait for the reading to stabilize. STEP #5 - The reading should be ≤5 ppm.
Cassette Seal (Internal) 1 T O ST P 35 AR ST 2 Item LEV EL 3.
4.0 - PLANNED MAINTENANCE (PM) CHECKLIST Sterilizer PM Kit (RPI Part #SCK035) For parts to fit the SciCan STATIM 2000 PART Cassette Seal RPI PART # SCS001 Sterilizer PM Kit (RPI Part #SCK035) For parts to fit the SciCan STATIM 2000 - continued STERILIZER PM TIP PART Refer to the “Installation and Monthly Maintenance Guide” included with the Cassette Seal, or see page 22. Water Filter (In-Line) or Pump Mesh Filters RPI PART # SCF034 Remove the old Cassette Seal.
4.0 - PLANNED MAINTENANCE (PM) CHECKLIST Sterilizer PM Kit (RPI Part #SCK036) For parts to fit the SciCan STATIM 5000 Sterilizer PM Kit (RPI Part #SCK036) For parts to fit the SciCan STATIM 5000 - continued PART RPI PART # STERILIZER PM TIP PART RPI PART # STERILIZER PM TIP Cassette Seal SCS029 Refer to the “Installation and Monthly Maintenance Guide” included with the cassette seal, or see page 22.
4.0 - INSTALLATION AND MONTHLY MAINTENANCE FOR CASSETTE SEAL Cassette Seal (RPI Part #SCS001) to fit the SciCan STATIM 2000 Cassette Seal (RPI Part #SCS029) to fit the SciCan STATIM 5000 FIGURE A FIGURE B FIGURE C FIGURE D FIGURE E FIGURE F STEP #1 - The cassette must be opened and cooled before removing the cassette seal. See Figure A.
5.0 – SERVICE TIPS NOTES move the tubing from the fitting, cut off approximately ½” from the end of the tubing, then reinsert the tubing into the fitting – that will usually remedy the problem. IMPORTANT: The RPI Push-In Elbow Fitting will not properly grip and retain the OEM’s Teflon® tubing. Only use RPI’s Nylon® Tubing (RPI Part #RPT370) with the RPI Push-In Elbow Fitting (RPI Part #RPF363).
6.0 – LCD ERROR CODES (Note: Error Codes that are not currently used by SciCan are listed as "Not Currently In Use" or not listed in this booklet.) The key to STATIM error codes is to first identify which model you are servicing because the terms used in the error codes and operation messages may differ between the earlier and later models.
6.0 – LCD ERROR CODES (continued) 6.0 – LCD ERROR CODES (continued) STAGE #3 – PRESSURIZING STAGE #4 – STERILIZATION The pressure increases as the cassette temperature rises to the factory set temperatures for the “Unwrapped”, “Wrapped” and “Rubber & Plastic” cycles. The vent solenoid will open and close several times to maintain proper cassette steam temperature, expelling steam/air into the condenser waste bottle.
6.0 – LCD ERROR CODES (continued) 6.0 – LCD ERROR CODES (continued) STAGE #4 – STERILIZATION (continued) STAGE #5 – VENTING CHECK CASSETTE #8 (CYCLE FAULT #8) (continued) THINGS TO CHECK (continued) • Solenoid valve plunger may be compromised by debris or may be worn. Check the plunger inside the flute/bonnet for proper movement. Replace Solenoid-Plunger Kit (RPI Part #SCK003) if necessary. See page 41, Figure 9.4 - Solenoid Valve.
6.0 – LCD ERROR CODES (continued) 6.0 – LCD ERROR CODES (continued) STAGE #5 – VENTING (continued) STAGE #5 – VENTING (continued) CYCLE FAULT #20 (continued) THINGS TO CHECK (continued) • Steam generator/boiler calibration is needed – see page 40, Figure 9.3 - Steam Generator/Boiler Calibration Procedure. LCD MESSAGE CYCLE FAULT #16 Steam generator/boiler temperature "ran away" (above 171˚C) in the autoclave.
7.0 – LCD MESSAGES 7.0 – LCD MESSAGES (continued) APPLIES TO ANY STAGE APPLIES TO ANY STAGE (continued) LCD MESSAGE GARBLED OR NO READ-OUT ON THE LCD SERVICE NEEDED (continued) THINGS TO CHECK (continued) • Check the cassette tray venturi plate for blockage – see page 42, Figure 9.5 – Cassette. • Check for debris in the orifice and port holes of the solenoid valve. • Solenoid valve plunger may be compromised by debris or may be worn. Check the plunger inside the flute/bonnet for proper movement.
8.0 – TROUBLESHOOTING TIPS 8.0 – TROUBLESHOOTING TIPS (continued) CONDITION: WATER QUALITY SENSOR TROUBLESHOOTING Applies to the STATIM models with water quality sensor only. THINGS TO CHECK Troubleshooting Procedure: STEP #1 - Verify that the main PC board is operational. Measure the voltage between P1-1 and P1-3. The reading must be between – 8.4 and – 9.7 VDC. If not, the main PC board is bad, see pages 46 and 47, Figure 9.8 Electrical Diagram.
9.0 – REFERENCE BLOCKS 9.0 – REFERENCE BLOCKS (continued) FIGURE 9.1 - STEAM GENERATOR/BOILER FIGURE 9.2 - CLEANING THE STEAM GENERATOR/BOILER • To check steam generator/boiler heater, disconnect fuse assembly at main PC board J1-3. Measure resistance between the two steam generator/boiler terminals, resistance should read 11 Ω. If not, replace boiler. Reconnect wire at main PC board J1-3. • Check line voltage at main PC board J1-3 and J1-4 during warm up cycle.
9.0 – REFERENCE BLOCKS (continued) 9.0 – REFERENCE BLOCKS (continued) FIGURE 9.3 - STEAM GENERATOR/BOILER CALIBRATION PROCEDURE FIGURE 9.4 - SOLENOID VALVE STEP #8 - The calibration continues and it takes different paths depending on whether it is a new style or old style main PC board. Old Style: Calibration will take ~ 5 min’s. A long beep will be heard upon completion. The “00” on the display will change similar to Figure 3 below. Now press the “STOP” button allowing the system to vent.
9.0 – REFERENCE BLOCKS (continued) 9.0 – REFERENCE BLOCKS (continued) FIGURE 9.6 - PUMP ULKA VERSION PUMP with Autoclave Software R604 and above. Use this clear protective tubing to avoid water leakage onto AC input wiring ULKA Pump was introduced in conjunction with Main PC Board Rev. 7 (Software version R604) and was never supplied with mesh filter installed into inlet and outlet fittings. NOTE: Ulka Pump can be used on Main PCB Rev. 6.4 with upgraded software to Rev. R604 and above.
9.0 – REFERENCE BLOCKS (continued) 9.0 – REFERENCE BLOCKS (continued) FIGURE 9.7 - AIR COMPRESSOR FIGURE 9.7 - AIR COMPRESSOR (continued) The OEM recommends replacing the compressor filters every 6 months or every 500 cycles (whichever comes first). Output: 2.84 PSI MEDO PUMP STATIM 2000 (1990 to present ) Air Compressor Kit (RPI Part #SCK020) - includes Check Valve Kit (RPI Part #SCK011).
9.0 – REFERENCE BLOCKS (continued) FIGURE 9.8 - ELECTRICAL DIAGRAM Data Chart Water Quality Sensor Wires used in this terminal block need to be solder tinned, or an insulation ferrule be used. Blue #14 AWG Line Neut. F4 J5 CHAMBER Shield Replacement Fuse P3 P1 Cycle F1 P4 Power F3 Line Neut. Over-Temp. Switch FWR Air Compressor J6 BOILER P2 #14 AWG #14 AWG Line Neut.
9.0 – REFERENCE BLOCKS (continued) FIGURE 9.
ADC058 CAF011 RPB365 RPB703 RPC288 RPC291 RPC701 RPC702 RPF060 RPF061 RPF071 RPF362 RPF363 RPF367 RPF368 RPF370 RPF371 RPF377 RPF379 RPF428 RPF429 RPH111 RPH817 RPK432 RPO244 RPO385 SCA022 SCB018 SCB039 SCB043 SCC005 SCC019 SCC060 OEM Part # Description No OEM Part # Available No OEM Part # Available CORD CLIP - 10/PKG RUBBER FOOT - 4/PKG 90º LIQUID TIGHT STRAIN RELIEF WITH LOCKING NUT BARB TEE - 5/PKG POWER CORD POWER CORD CABLE CLAMP - 5/PKG CABLE HOLDER - 5/PKG FUSE (1/2A, 250V) - TIME DELAY - 5/PKG
RPI Part # RPA369 RPB792 RPB793 RPB794 RPB795 RPK791 RPP798 RPP819 RPS287 RPS381 RPS639 RPS797 RPS821 RPT083 RPT297 RPT364 RPT372 RPT373 RPT378 RPT380 RPT394 RPT480 RPT482 RPT501 RPT502 RPT647 RPT820 RPT836 RPW382 RPW805 RPW806 RPW813 RPW814 RPW815 SCA046 SCA047 SCA054 SCA055 SCK024 SCK028 SCS021 SCT026 SCT052 NOTES ST AT IM 20 ST 00 AT IM 50 00 11.
Parts mentioned in this booklet are manufactured by Replacement Parts Industries, Inc. to fit SciCan STATIM® Cassette Autoclave Models 2000 and 5000. All product names used in this document are trademarks or registered trademarks of their respective holders. All rights reserved © RPI 2013.
