Specifications

ManualsBrandsSchwinn ManualsFitness EquipmentIC Evolution SR Service

The following pages are to educate dealers/service technicians on the basic maintenance and service for the

SCHWINN Indoor Cycling bikes. By following the enclosed instructions and maintenance schedule, you will

extend the life of your bikes and help ensure the equipment will withstand hours of use in your home/facility.

ENCLOSED YOU WILL FIND:

1. Recommended Tools and Lubes

2. Assembly Instructions

3. Recommended Stock Levels

4. Recommended Repairs on moving parts

5. Daily and weekly maintenance schedule

6. Monthly maintenance

7. Troubleshooting

8. Exploded Drawing / Parts List

9. SCHWINN Product Warranty

10. Warranty procedures

If you have additional questions on service, please contact your authorized dealer or call us at 800-785-9073.

RECOMMENDED TOOLS AND LUBES FOR ASSEMBLY, MAINTENANCE AND REPAIRS

TOOLS: PART NUMBER

Torque wrench-showing lbf/in. or ibf/ft. 74523

Crank Puller (must use insert plug below for ISIS BB)

71699

ISIS Insert Plug for Crank Puller, M12 x 1.0 71715

Bottom Bracket tool 71717

Pedal Wrench 71695

BMX Freewheel tool 74556

Smart Release™ Adjusting Tool 71709

LUBES:

SCHWINN Fit-Tech Silicone Lube 72016

Equipment Polish 73200

Schwinn Quick Shot 72012

Citrus Chain Wax 72013

Citrus Foam Degreaser 72011

MISCELLANEOUS TOOLS:

3-mm Allen wrench (water bottle cage)

4-mm Allen wrench (chain guard’s)

10- mm socket or wrench

11- mm wrench

13 -mm socket or wrench

14- mm socket or wrench

8mm Allen Key for 3/8” socket driver

15- mm socket or wrench

Adjustable wrench

Summary of content (15 pages)

PAGE 1
The following pages are to educate dealers/service technicians on the basic maintenance and service for the SCHWINNIndoor Cycling bikes. By following the enclosed instructions and maintenance schedule, you will extend the life of your bikes and help ensure the equipment will withstand hours of use in your home/facility. ENCLOSED YOU WILL FIND: 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
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ASSEMBLY I NSTRUCTIONS FOR THE 2006 SCHWINN INDOOR CYCLING E VOLUTION/E VOLUTION SR BIKES 1. 2. 3. 4. Prior to assembly, apply a coat of Equipment Polish (#73200) to all painted surfaces of the Schwinn Bike. Apply Quick Shot (#72012) to the threads on the pedals (#42) and to the threads of stainless steel bolts (#39) Mount the front and rear stabilizer (A&B) to the frame with Allen bolt (#39) and washer (#50) on each side of stabilizer.
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Pop Pin Assembly (Double Lead) Plastic Sleeve Square Nuts Water Bottle Cages 84994 84966 98022 84998 1 1 5 3 These are the tools and lubes that the NAUTILUS support team uses to properly assemble, maintain and repair the S CHWINNIndoor Cycling bikes. Whether you will perform all of the functions “in house” or through a service contract with an authorized NAUTILUS dealer, we strongly recommend that you keep each of these items in stock.
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4. SCHWINNQuick Shot: recommended for the threads of stabilizer bolts and pedals before tightening to crank arms (part #72012) H OW TO CHANGE A CHAIN IN THE 2006 S CHWINNINDOOR CYCLING P ROTM/ELITETM/EVOLUTION/SR BIKES Tools needed 1. 14-mm Wrench or Socket 2. 10mm Wrench 3. 4-mm Allen wrench Procedure Caution: Never touch the chain with a cloth our your hand while the chain is moving. Use the 4mm Allen wrench to remove the 3 screws of the outer chain guard and take off the guard.
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Caution: Never touch the chain with a cloth our your hand while the chain is moving. Use the 4mm Allen wrench to remove the 3 screws of the outer chain guard and take off the guard. Use the 14-mm wrench to loosen each of the axle nuts. Use the 10-mm wrench to turn each of the chain tensioner bolts to the left 2 half turns. This will loosen the chain tension enough to facilitate removal later. Carefully take the chain off the right crank sprocket. Remove each crank bolt using the 8mm Allen Key wrench.
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Only a mechanic trained to work on SCHWINN® IC bicycles should perform this procedure. Adjustments to release pressure of the patented Smart Release™ mechanism should only be performed to restore the mechanism to factory specifications. Never attempt to lock out the Smart Release™ mechanism by over tightening the adjustment plate. Adjustments to the Smart Release™ mechanism can be performed without disassembling the bike.
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Fig. 2. Fig.
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MAINTENANCE D AILY MAINTENANCE Every day at the end of your last Indoor Cycling Class, have each member release the brake resistance on the S CHWINN® bike so the brake pads do not contact the flywheel, and wipe down the bike using SCHWINN® equipment polish (#73200) with a clean, damp cloth. This will help clean and protect your SCHWINN® bike. We also suggest you remove the handlebars from the head tube to allow the handlebar tube and sleeve to dry properly.
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TROUBLESHOOTING A loud squealing sound from the brake pads – Using a 4-mm Allen Wrench, take off the bolt and spring then slide pads out of the assembly. There is no need to remove the shroud from the Evolution model in order to remove the pads. If the pads look glossy or shiny, you will need to rough up the surface with a wire brush. After doing so, the pads need to be saturated with S CHWINN ® Fit-Tech Silicone (#72016). Tighten the bolt and spring to the pads only finger-tight.
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2006 SCHWINN IC EVOLUTION® BIKE EXPLODED D RAWING
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2006 SCHWINN® IC EVOLUTION® BIKE P ARTS LIST 1 FRAME 84985 36 PLASTIC BALL RING 80004 2 CHAINGUARD (INNER) 84986 37 REAR STABILIZER 84984 3 CHAINGUARD (OUTER) 84982 38 HEX NUT FOR LEVELING FEET 3/8 80016 4 SHROUD (RIGHT) 80011 39 STAINLESS HEX HEAD BOLT M8X1.25X50L 80030 5 SHROUD (LEFT) 80010 40 FRONT STABILIZER 6 RUBBER RING FOR OUTER CHAINGUARD 80003 41 BOLT TRANSPORT WHL M8X1.
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2006 SCHWINN® IC EVOLUTION ® SR BIKE EXPLODED DRAWING
PAGE 13
2006 SCHWINN® IC EVOLUTION® SR BIKE P ARTS LIST DWG # 1 DESCRIPTION PART # DWG # DESCRIPTION PART # FRAME 84985 36 PLASTIC BALL RING 80004 2 3 CHAINGUARD (INNER) CHAINGUARD (OUTER) 84986 84982 37 38 REAR STABILIZER HEX NUT FOR LEVELING FEET 3/8 84984 80016 4 5 6 SHROUD (RIGHT) SHROUD (LEFT) RUBBER RING FOR OUTER CHAINGUARD 80011 80010 80003 39 40 41 STAINLESS HEX HEAD BOLT M8X1.25X50L 80030 FRONT STABILIZER 84983 BOLT TRANSPORT WHL M8X1.
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NAUTILUS INC LIMITED WARRANTY All Nautilus products are warranted to the original purchaser (end-user) to be free from defects in materials and workmanship. Product repairs that are related to, or identified as, the result of normal user wear are not covered by this warranty.
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* NAUTILUS is not responsible for dealer labor charges for component changeovers when a frame is replaced or for installing replacement or repaired parts (unless verified for labor warranty coverage).